Kohler APM402 Manuals

Kohler APM402 Manuals

Manuals and User Guides for Kohler APM402. We have 1 Kohler APM402 manual available for free PDF download: Operation

Kohler APM402 Operation

Kohler APM402 Operation (172 pages)

For Industrial Generator Set 10-1000 kW

Brand: Kohler | Category: Controller | Size: 5.92 MB

Table of Contents

Table of Contents
3
Safety Precautions and Instructions

7
Introduction

13
Service Assistance

15
Specifications and Features

17
- Introduction
  17
- Controller Features
  17
  - Switches and Controls
    18
  - Annunciator Lamps
    19
  - Digital Display
    21
  - Controller Fault Diagnostics
    28
  - Digital Display Circuit Board and Connections
    30
  - Main Logic Circuit Board
    31
  - Terminal Jumper
    32
  - Communication Ports
    33
  - Fuses
    33
- Controller Logic Specifications
  34
Operation

43
- Prestart Checklist
  43
- Exercising Generator Set
  44
- Operations in Cold Weather Climates
  44
- Controller Operation
  44
- Menu Displays
  57
- Monitoring and Programming Setup
  59
  - PC Communications
    59
  - Modbus® Communications
    60
- Reviewing Menu Displays
  60
  - Error Messages
    62
  - Overview
    63
  - Engine Metering
    64
  - Generator Metering (and Calibration)
    64
  - Genset Information
    67
  - Genset Run Time
    67
  - Genset System
    67
  - Genset Calibration
    68
  - Voltage Regulator
    70
  - Digital Inputs
    71
  - Digital Outputs
    72
  - Analog Inputs
    75
  - Battery Charger 1 and 2
    76
  - Event Log
    77
  - Volt Select
    77
Scheduled Maintenance

79
- Alternator Service
  79
- Engine Service
  79
- Service Schedule
  80
- Alternator Bearing Service
  82
  - Kw Models
    82
  - 300-1000 Kw Models with 4M/5M/7M Single-Bearing Alternator
    82
- Diesel Fuel Systems
  82
  - Bleeding Air from Fuel System
    82
- Gaseous Fuel Systems
  83
- Crankcase Ventilation (CCV) Heater Kit GM78171-KP1
  101
- Air Cleaner Restrictor Indicator (if Equipped)
  101
- Cooling System
  102
- Battery
  104
  - Clean the Battery
    106
  - Electrolyte Level Inspection
    106
  - Specific Gravity Check
    107
  - Charge Battery
    108
- Storage Procedure
  108
  - Lubrication System
    109
  - Cooling System
    109
  - Diesel Fuel System Storage
    109
  - Gaseous Fuel System Storage
    109
  - Exterior
    110
  - Alternator
    110
  - Battery
    111
General Troubleshooting

113
- General Troubleshooting Chart
  114
- Controller Display and Voltage Regulation Troubleshooting Chart
  119
Voltage Reconnection

121
- Introduction
  121
- Voltage Reconnection Procedure
  122
- Voltage Reconnection Procedure
  123
Accessories

129
- Accessories and Connections
  129
  - Battery Chargers
    130
  - Battery Charger Kit with Alarm Option
    130
  - Common Fault/Failure (32A) Relay
    132
  - Four-Input/Fifteen-Output Module
    133
  - Gas Fuel Valve Kit
    137
  - Two-Input/Five-Output Module
    138
  - Manual Key Switch
    139
  - Low Fuel (Level/Pressure) Switch
    140
  - Manual Speed Adjust (Engine RPM Menu)
    141
  - Prime Power Switch Kit
    141
  - Remote Emergency Stop Kit
    142
  - Lockable Emergency Stop Switch
    142
  - Remote Reset Feature
    144
  - Remote Serial Annunciator
    145
  - Run Relay Kit
    147
  - Shunt-Trip Line Circuit Breaker
    148
- Accessory Connections
  149
Appendix A. Abbreviations

155
Appendix B. Programmer-Defined Settings

159
Appendix C. Voltage Regulator Definitions and Adjustments

166
Appendix D. Alternator Protection

169
Appendix E. Controller Displays from the Engine ECM

170

Advertisement

Advertisement

Related Products

Kohler Categories

Plumbing Product

Plumbing Product Bathroom Fixtures Bathtubs Toilets Engine

More Kohler Manuals