Datalogic UniQ 1150-1X41 Product Reference Manual
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Datalogic UniQ 1150-1X41 Product Reference Manual

Datalogic UniQ 1150-1X41 Product Reference Manual

Infrared fiber laser marker
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UniQ™
PRODUCT REFERENCE GUIDE
InfraRed Fiber Laser Marker

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Summary of Contents for Datalogic UniQ 1150-1X41

  • Page 1 UniQ™ PRODUCT REFERENCE GUIDE InfraRed Fiber Laser Marker...
  • Page 2 Electronic versions of this document may be downloaded from the Datalogic website (www.datalogic.com). If you visit our website and would like to make comments or suggestions about this or other Datalogic pub- lications, please let us know via the "Contact" page.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS PREFACE ........................VI About this Manual ......................vi Manual Conventions ........................... vi Technical Support ......................vi Support Through the Website ......................vi Warranty ........................vii CHAPTER 1. INTRODUCTION..................1 General ........................... 1 Model Description ......................2 Patents ..........................2 Compliance ........................
  • Page 4 CONTENTS X1 - Command Box (Laser Control) ....................25 Panel connector ........................25 Muting Device ..........................27 X2 - Axes (I/O Control) ........................28 Back panel connector .......................28 Encoder .............................. 29 Back panel connector .......................29 Photocell ............................29 Back panel connector .......................29 RS232 ..............................30 Back panel connector .......................30 Input/Output specifications ....................31...
  • Page 5 CONTENTS Maintenance ........................67 F-Theta scan lens cleaning procedure .....................67 Main fan cleaning procedure ......................68 Troubleshooting ......................69 List of warning and error states .......................69 List of problems related to laser marker states ................70 List of most common problems .......................70 Remote Assistance ......................

  • Page 6: Preface

    TECHNICAL SUPPORT Support Through the Website Datalogic provides several services as well as technical support through its website. Log on to (www.datalogic.com). For quick access, from the home page click on the search icon , and type in the name of the product you’re looking for.

  • Page 7: Warranty

    Products once sold. The Warranty Period shall be two years from the date of shipment by Datalogic, unless otherwise agreed in an applicable writing by Datalogic. Datalogic will not be liable under the warranty if the Product has been exposed or subjected to any: (1) maintenance, repair, installation, handling, packaging, transportation, storage, operation or use that is improper or otherwise not in compliance with Datalogic’s instruction;...
  • Page 8 PREFACE viii UNIQ™...

  • Page 9: Chapter 1. Introduction

    CAUTION: Datalogic shall not be held responsible for any non-conforming use of the laser marker of its manufacture. NOTE: BEFORE INSTALLING AND USING THE LASER MARKER, CAREFULLY READ THIS MANUAL.

  • Page 10: Model Description

    INTRODUCTION MODEL DESCRIPTION UniQ™ laser markers are described by their model number which indicates the charac- teristics listed in the diagram below. Not all combinations are available. For a complete list of combinations see the Models tab on the Product page of the website. UNIQ 1159-1X41 Nominal Power F-Theta scan lens...

  • Page 11: Compliance

    COMPLIANCE COMPLIANCE European Declaration of Conformity Hereby, Datalogic S.r.l. declares that the full text of the European Declaration of Confor- mity is available at: www.datalogic.com. Select the link from the downloads section of the product page. UKCA Declaration of Conformity Hereby, Datalogic S.r.l.

  • Page 12: Laser Standards

    Datalogic is available for providing to the customers all the information in its possession to help in complying with applicable standards.

  • Page 13: Overview

    The new control platform allows for an easy integration in industrial environments and complies with the standard of the other Datalogic laser markers, with the same philoso- phy implemented in Arex™.

  • Page 14: Operation Of A Laser Marker With Galvometric Scanning

    INTRODUCTION Operation of a Laser Marker with Galvometric Scanning During the marking the laser generates an invisible, high-energy infrared beam. In order to obtain a more accurate focus, the laser beam is first enlarged using an optical expansion system and then deflected by a scanning system consisting of two mirrors mounted on galvanometric motors.

  • Page 15: Important Warnings

    Access to the internal parts of the laser marker is allowed only to authorized personnel, duly qualified and trained with regards to risks of optical and electrical nature. Datalogic declines any and all responsibility for work carried out on active parts by untrained or unauthorized personnel.

  • Page 16: Chapter 2 Installation

    CHAPTER 2 INSTALLATION UNPACKING CAUTION: The UniQ™ laser marker is a delicate optical device, that can be damaged by shock and vibrations. UNIQ™...
  • Page 17 Carefully remove the laser marker from the packaging using both hands Figure 1: Unpacking Keep all packing materials until the laser has been inspected for completeness and dam- age. If something is missing or defective, call Datalogic (see " Technical Support" on page for contact details).

  • Page 18: Contents Of The Packaging

    INSTALLATION CONTENTS OF THE PACKAGING Laser marker Sliding nuts Power Supply cables Interlock Command Box Interlock cable MUTING DEVICE MUTING DEVICE Test report and sample test Shutter OUT cable EULA Windows plate Quick Reference Guide UNIQ™...

  • Page 19: On Moisture Condensation

    ON MOISTURE CONDENSATION ON MOISTURE CONDENSATION If the laser marker is brought directly from a cold to a warm location, moisture may con- dense inside or outside the laser product. This moisture condensation may cause a mal- function of the laser marker. Note on moisture condensation Moisture may condense when you bring the laser marker from a cold place into a warm place (or vice versa) and when you use the laser marker in a humid place.

  • Page 20: Fixing And Positioning

    INSTALLATION FIXING AND POSITIONING CAUTION: Fix the laser marker according to instructions shown in the fig- ures. CAUTION: It is mandatory to secure the laser marker before you start marking, since improper securing or positioning may cause serious dam- age. Do not secure the laser marker in a way other than the one described in the figure.

  • Page 21: Mounting Screws Length

    FIXING AND POSITIONING The laser marker can be installed in any position: on his base plate it offers dedicated threaded holes designed to be fully compatible both with Arex™ and Ulyxe™ product families: Figure 2: Fixing points NOTE: All dimensions are in millimeters. Mounting screws length To determine the length of the mounting screws, consider the thickness of the mount- ing plate and the thickness of the washer.
  • Page 22 INSTALLATION The laser marker can be also fixed by using side slots shown in picture: Figure 4: Lateral fixing points NOTE: All dimensions are in millimeters. UNIQ™...

  • Page 23: Installation Environment

    INSTALLATION ENVIRONMENT INSTALLATION ENVIRONMENT The laser marker must be installed in a suitable environment in order to allow proper air flow and correct housing of the cables. The laser marker uses a forced air cooling system: an adequate air flow is necessary to guarantee its correct cooling.

  • Page 24: Chapter 3. Technical Specifications

    CHAPTER 3 TECHNICAL SPECIFICATIONS TECHNICAL CHARACTERISTICS UNIQ MODELS 1150-1X41 ELECTRICAL SPECIFICATIONS Input Voltage (main power supply) V (AC) 100 to 240 @ 50-60 Hz Max. Input Current (main power supply) Max power LASER SOURCE SPECIFICATIONS Laser Type Pulsed Fiber Laser Average Power @ reference Rep.
  • Page 25 TECHNICAL CHARACTERISTICS UNIQ MODELS 1150-1X41 PHYSICAL SPECIFICATIONS 183x150x497.3 Dimensions (HxWxD) 72.2x59x195.8 10.3 Weight 22.7 IP Rating IP54 category 1 degree Forced Air Cooling Fan 60 mm: L10@40°C = 83000 h Fan 120 mm: L10@40°C = 68000 h Noise dB (A) <70 at 1 meter OTHER SPECIFICATIONS mm/s...

  • Page 26: Product Description

    TECHNICAL SPECIFICATIONS PRODUCT DESCRIPTION A description of the main parts of the laser marker is provided here below: Figure 6: Laser marker overview 1. Status LED 2. F-Theta scan lens 3. 4x USB ports 4. LAN port 5. Interlock connector 6.

  • Page 27: Marking Area Specification

    MARKING AREA SPECIFICATION MARKING AREA SPECIFICATION Datalogic provides a wide range of laser marker models with different F-Theta scan lenses configurations. These configurations are provided to best match customer needs regarding marking field size, working distance and power density. NOTE: Contact Datalogic if other configurations are necessary.

  • Page 28: F-Theta Scan Lens

    TECHNICAL SPECIFICATIONS F-Theta Scan Lens The table below lists the standard F-Theta scan lenses currently available: F-Theta Scan Lens diameter M39 ƒ ƒ F-THETA SCAN LENS = 160S = 254S Working Distance (WD) 183 ± 5 280 ± 4 Fixing Distance (FD) 189 ±...

  • Page 29: Connectors Specifications

    CONNECTORS SPECIFICATIONS CONNECTORS SPECIFICATIONS Interlock Interlock disables the Class 4 laser source inside laser marker. Interlock internal circuit is designed to comply with the single fault condition. Panel connector Type SWITCHCRAFT TB Series male Tini Q-G (Mini XLR) panel mount connector, 4 posi- tions.

  • Page 30: Interlock Cable

    TECHNICAL SPECIFICATIONS Interlock cable Connector type SWITCHCRAFT TA Series Tini Q-G (Mini XLR) female pre-wired connec- tor, 4 positions. Figure 10: Pre-wired female plug connector cod. TA4FX Muting Device Connector type SWITCHCRAFT TA Series Tini Q-G (Mini XLR) female cable mount con- nector, 4 positions.

  • Page 31: Shutter Out/Enable Out

    CONNECTORS SPECIFICATIONS Shutter OUT/Enable OUT Panel connector Connector type SWITCHCRAFT TA Series Tini Q-G (Mini XLR) male panel connector, 6 positions. Figure 13: Male panel connector code TB6M (front view) SIGNAL TYPE DESCRIPTION SHUTTER_OUT_A_COM1 COMMON 1 SHUT_OUT_A shutter signal. Feedback of EXT_ENABLE_A SHUTTER_OUT_A_NO1 NORMALLY OPEN 1 CONTACT...

  • Page 32: Shutter Out Cable

    TECHNICAL SPECIFICATIONS SHUTTER_OUT signals behavior OPEN SHUT_OUT_A CLOSED OPEN SHUT_OUT_B CLOSED SAFE LASER MARKER DANGEROUS < 500 ms < 500 ms < 500 ms < 500 ms DELAY DELAY DELAY DELAY TIME TIME TIME TIME Figure 14: SHUTTER_OUT signals behavior Electric diagram SHUTTER OUT ENABLE OUT...

  • Page 33: X1 - Command Box (Laser Control)

    CONNECTORS SPECIFICATIONS X1 - Command Box (Laser Control) Panel connector Socket Sub-D, 25 pins, female. Figure 17: Female panel socket Sub-D 25 (front view) SIGNAL TYPE*** DESCRIPTION Output power X1.1 24V_ENABLE_B Auxiliary 24V DC power supply available for EXT_ENABLE_B (max 125mA) supply Secondary external ENABLE signal: X1.2...
  • Page 34 TECHNICAL SPECIFICATIONS SIGNAL TYPE*** DESCRIPTION X1.21 Ground Ground reference This signal is used to know if the laser marker is ready to emit laser radia- tion: X1.22 ENABLE_OUT Digital Output - ON when the laser marker is in READY state Depending on the configuration this signal can be used in different ways: - COMPATIBILITY: ON when a document or a sequence is running in AUTO MODE** or WORK MODE** independently from the laser marker state.

  • Page 35: Muting Device

    CONNECTORS SPECIFICATIONS Muting Device Sub-D, 25 pins, male, with shell. Figure 18: Command Box Muting Device provided Internal electric diagram Figure 19: Command Box Muting Device electric diagram PRODUCT REFERENCE GUIDE...

  • Page 36: X2 - Axes (I/O Control)

    TECHNICAL SPECIFICATIONS X2 - Axes (I/O Control) Back panel connector Plug Sub-D, 25 pins, male. Figure 20: X2 - Axes connector, male panel plug (front view) SIGNAL** TYPE*** DESCRIPTION Output Power Auxiliary 24V DC power supply available for drive input logical HIGH (max X2.1 EXT_24V supply...

  • Page 37: Encoder

    Table 8: Encoder connector pinout (*) see “Input/Output specifications” on page 31 Photocell Back panel connector Socket, M12, 4 pins female. Recommended photocell: Datalogic S51-PA-5-B01-PK; Data- logic S15-PA-5-B01-PK or equivalent. Figure 22: Photocell connector, female panel socket (front view) SIGNAL...

  • Page 38: Rs232

    TECHNICAL SPECIFICATIONS RS232 NOTE: Depending on the system S/N the serial port can be mapped as COM2 or COM3. Contact Datalogic Technical Support for more details (see “Tech- nical Support” on page vi for contact details). Back panel connector Plug Sub-D, 9 pins, male.

  • Page 39: Input/Output Specifications

    INPUT/OUTPUT SPECIFICATIONS INPUT/OUTPUT SPECIFICATIONS Digital Input USING AUXILIARY POWER SUPPLY USING EXTERNAL POWER SUPPLY USER SIDE LASER MARKER SIDE LASER MARKER SIDE USER SIDE TECHNICAL CHARACTERISTICS Optocoupler Type 28 V DC Vmax 5 mA @ 24 V DC Imax ≥ 1ms (debounce) Pulse Width 0.0 V DC 0.0 V DC...

  • Page 40: Laser Marker States

    TECHNICAL SPECIFICATIONS LASER MARKER STATES Normal Operation States STATE DESCRIPTION STATUS LED This state occurs since the laser marker is SYSTEM BOOTING UP switched on until Laser Engine has been loaded and no errors occurred Blinking In this state the laser marker cannot emit IR lasers WAIT FOR START radiation and Aiming and Focus beam cannot be activated...

  • Page 41: Control The Laser Marker States

    LASER MARKER STATES Control the Laser Marker States The laser marker states can be controlled by Command Box connector: STATE X1 - COMMAND BOX INPUT STATE STATUS LED EXT_KEY SYSTEM BOOTING UP EXT_ENABLE_A Blinking EXT_ENABLE_B EXT_KEY WAIT FOR START EXT_ENABLE_A Steady EXT_ENABLE_B EXT_KEY...

  • Page 42: Timing Diagrams

    TECHNICAL SPECIFICATIONS TIMING DIAGRAMS Turning On sequence user defined within ~200 ms user defined 500 ms typ. 60s Figure 24: Turning On sequence timing diagram Marking control signals behavior Figure 25: Marking process timing diagram REF. NAME DESCRIPTION Minimum time duration that the START_MARKING signal must have Start Time in order to be accepted as a valid START_MARKING event Delay between the acceptance of the START_MARKING signal and the...

  • Page 43: Enable_Out Behavior

    MARVIS™ I/O SIGNALS BEHAVIOR ENABLE_OUT behavior user defined within 500 ms within 500 ms Figure 26: ENABLE_OUT behavior MARVIS™ I/O SIGNALS BEHAVIOR Figure 27: MARVIS™ I/O signals behavior Axes I/O signals behavior Figure 28: Axes I/O signals behavior REF. NAME DESCRIPTION The time that elapses between the brake release signal activation and Brake release...

  • Page 44: Lighter™ Suite Marking Software

    Read Verify Integrated Solution) feature to seamless interact with AutoID code reader for in-line validation of marked traceability codes. MARVIS™ connects Datalogic MATRIX™ N-series reader with the laser marker, enabling controlling from one single interface and enhancing individual products’ performances.
  • Page 45 LIGHTER™ SUITE MARKING SOFTWARE Connectivity The Lighter™ Suite allows OEMs and Machine builders to develop a complete and cost effective Laser Marking Station, based on embedded hardware and software resources (such as STAND ALONE mode) or to design an advanced Laser Marking Solution able to control machinery over a simple Ethernet connection with a supervisor computer (MAS- TER-SLAVE mode).

  • Page 46: Chapter 4 Set Up

    CHAPTER 4 SET UP CONNECTIONS The laser marker connections are described here below. Follow the operations as described. Connecting X1 - Command Box connector The X1 - Command Box connector must always be inserted with properly signals provided in order to use the laser marker. The absence of such connector blocks the laser marker oper- ations.

  • Page 47: Connecting Interlock Connector

    CONNECTIONS Connecting Interlock connector The Interlock connector must always be inserted with properly signals provided in order to use the laser marker. The absence of such connector blocks the laser emission. WARNING: Do not use the Interlock Muting Device for external devices, since this will result in loss of the safety function of the machine to which this product is installed.

  • Page 48: Connecting Power Supply Cable

    SET UP Connecting Power Supply cable Connect the Power Supply cable using the cord retention system. NOTE: Lock the plug with the retaining clamp to avoid accidental discon- nection. Figure 31: Connecting Power Supply cable UNIQ™...

  • Page 49: Local Mode Control Connections

    CONNECTIONS Local Mode Control connections To use the laser marker in “Local Mode Control” it is necessary to install a mouse, keyboard and monitor. Connect the monitor and input devices to laser marker as shown below: Figure 32: Connecting the mouse Figure 33: Connecting the keyboard Figure 34: Connecting the monitor NOTE: Minimum monitor resolution 800 x 600 (VGA standard).

  • Page 50: Remote Mode Control Connection

    SET UP Remote Mode Control connection To use the laser marker in “Remote Mode Control” it is necessary to connect a network cable: Figure 35: Connecting LAN port NOTE: The LAN port is configured by default with a fixed IP Address and Subnet Mask: - LAN 1 Default IP address: 192.168.1.10 - Default Subnet Mask: 255.255.255.0...

  • Page 51: Chapter 5. Use And Operation

    CHAPTER 5 USE AND OPERATION Before turning on the laser marker, be sure that the laser marker is connected as previ- ously described. Check the presence of: • Voltage power supply connection • Interlock connection • X1 - Command Box connection WARNING: Do not use the Interlock Muting Device for external devices, since this will result in loss of the safety function of the machine to which this product is installed.

  • Page 52: Turning On Sequence

    USE AND OPERATION TURNING ON SEQUENCE Turn ON the main power supply switch in the back of the laser marker. The laser marker turn on and goes in BOOTING-UP state. During booting up state, the status LED blink green: STATE X1 - COMMAND BOX INPUT STATE STATUS LED EXT_KEY SYSTEM BOOTING UP...
  • Page 53 TURNING ON SEQUENCE Wait until booting-up finish: the status LED is steady green. The laser marker is in WAIT FOR START state. STATE X1 - COMMAND BOX INPUT STATE STATUS LED EXT_KEY WAIT FOR START EXT_ENABLE_A Steady EXT_ENABLE_B Figure 38: Waiting for start state PRODUCT REFERENCE GUIDE...
  • Page 54 USE AND OPERATION Set the Command box input signals as in the table below: STATE X1 - COMMAND BOX INPUT STATE STATUS LED EXT_KEY HIGH STANDBY SHUTTER CLOSED EXT_ENABLE_A Steady EXT_ENABLE_B The status LED is steady orange. The laser marker is in STANDBY SHUTTER CLOSED state. Figure 39: Standby Shutter Closed state UNIQ™...
  • Page 55 TURNING ON SEQUENCE Set the Command box input signals as in the table below: STATE X1 - COMMAND BOX INPUT STATE STATUS LED EXT_KEY HIGH READY EXT_ENABLE_A HIGH Steady EXT_ENABLE_B HIGH The status LED will turn red. The laser marker is in READY state. Figure 40: Ready state PRODUCT REFERENCE GUIDE...

  • Page 56: Chapter 6. Customize The Laser Marker Software

    CHAPTER 6 CUSTOMIZE THE LASER MARKER SOFTWARE SYSTEM PROTECTION The System Protection enhances the security of the system against disk corruption that might be caused by unexpected system shutdowns or malware attacks and protects the C:\ drive from unwanted changes. When the System Protection is enabled, any change or deletion on the C:\ drive will be restored after system reboot, otherwise when the System Protection is disabled any modification will be stored on the disk and it will persist after reboot.

  • Page 57: How To Use The System Protection Tool

    By right-clicking the tray-bar icon then, “Configure” • Double-clicking the tray-bar icon • From Start Menu\Datalogic\System Protection Enable the system protection NOTE: When the System Protection is enabled any change or deletion on the C:\ drive will be restored after system reboot.
  • Page 58 CUSTOMIZE THE LASER MARKER SOFTWARE • Wait for system reboot CAUTION: DO NOT turn OFF or UNPLUG the system while Windows® is shut- ting down. • Check if the Tray-bar icon color is GREEN (protection enabled) UNIQ™...
  • Page 59 SYSTEM PROTECTION Disable the system protection CAUTION: When the System Protection is disabled the system is not pro- tected against disk corruption or malware attacks. Disable the protection only for the time necessary to make disk changes. • Open the System Protection tool GUI •...

  • Page 60: Change O.s. Language And Keyboard Layout

    CUSTOMIZE THE LASER MARKER SOFTWARE CHANGE O.S. LANGUAGE AND KEYBOARD LAYOUT The laser marker allows you to customize the operating system changing the language used in menus, dialogs and languages you can use to enter text and keyboard layout. The following languages are pre-installed in the system: Chinese (PRC), Chinese (Tai- wan), English (United States), French (France), German (Germany), Italian (Italy), Japa- nese (Japan), Korean (Korea), Spanish (Spain).
  • Page 61 CHANGE O.S. LANGUAGE AND KEYBOARD LAYOUT 6. Select the Windows display language: 7. Click on the Input Indicator icon in the taskbar 8. Select the keyboard layout from the list: 9. Close all the open windows PRODUCT REFERENCE GUIDE...
  • Page 62 CUSTOMIZE THE LASER MARKER SOFTWARE 10. Enable system protection (see “Enable the system protection” on page 49) CAUTION: When the System Protection is disabled the system is not pro- tected against disk corruption or malware attacks. 11. Wait for the operating system to restart 12.

  • Page 63: Change The Lan Configuration And Ip Address

    CHANGE THE LAN CONFIGURATION AND IP ADDRESS CHANGE THE LAN CONFIGURATION AND IP ADDRESS The operating system allows you to change the LAN configuration and IP address. NOTE: In order to perform this setting it is necessary to connect mouse, keyboard and monitor to the laser marker (see “Local Mode Control con- nections”...
  • Page 64 CUSTOMIZE THE LASER MARKER SOFTWARE 6. Click on Change adapter options 7. In the Network Connections window double click on the desired Network icon: UNIQ™...
  • Page 65 CHANGE THE LAN CONFIGURATION AND IP ADDRESS 8. In the Network Properties window double click on Internet Protocol Version 4 (TCP/IPv4) and edit the IP address and/or subnet mask. 9. Close all the open windows 10. Enable system protection (see “Enable the system protection” on page 49) CAUTION: When the System Protection is disabled the system is not pro- tected against disk corruption or malware attacks.

  • Page 66: Change The Video Setting

    CUSTOMIZE THE LASER MARKER SOFTWARE CHANGE THE VIDEO SETTING The operating system allows you to change the Video setting. NOTE: In order to perform this setting it is necessary to connect mouse, keyboard and monitor to the laser marker (see “Local Mode Control con- nections”...
  • Page 67 CHANGE THE VIDEO SETTING 6. Change the Display settings 7. Close all the open windows 8. Enable system protection (see “Enable the system protection” on page 49) CAUTION: When the System Protection is disabled the system is not pro- tected against disk corruption or malware attacks. 9.

  • Page 68: Remote Desktop Connection

    CUSTOMIZE THE LASER MARKER SOFTWARE REMOTE DESKTOP CONNECTION To connect the laser marker to a remote Windows® based computer, follow these steps: 1. Turn on the laser marker 2. Make sure that both laser marker and remote computer are connected to the LAN 3.

  • Page 69: Chapter 7. Accessories

    CHAPTER 7 ACCESSORIES The accessories listed here below are described for information purposes only, and are not necessarily included in the packaging. The minimum contents of the packaging include the main hardware, cables and keys. For additional information, please see "...

  • Page 70: Remote Start Foot Switch

    ACCESSORIES REMOTE START FOOT SWITCH This accessory is used to provide the START_MARKING signal to the laser marker when the pedal is pressed by the operator. Figure 42: Remote Start Foot Switch (ordering no: 985350035) NOTE: Refer to Remote Start Foot Switch instruction manual for more information.

  • Page 71: Db25-To-Free Leads Cable

    DB25-TO-FREE LEADS CABLE DB25-TO-FREE LEADS CABLE This accessory allows an easier integration of the laser marker: the Command Box con- nector signals are all available on the free leads side of the cable, labeled with cable tags. Figure 44: DB25-to-free leads cable (ordering no. 985350032) PRODUCT REFERENCE GUIDE...

  • Page 72: Marvis™ Add-On

    ACCESSORIES MARVIS™ ADD-ON MARVIS™ is the most advanced MARK and VALIDATE solution for traceability. The inno- vative Code Quality Training dramatically simplifies setup in a real production environ- ment. The MARVIS™ Add-on for UniQ™ includes: • MATRIX™ 300N reader • Power &...

  • Page 73: Fume Extractor

    FUME EXTRACTOR FUME EXTRACTOR This accessory is suitable for collecting and filtering dry and non combustible types of dust contained in non explosive air mixtures produced during laser marking. MODEL ELECTRICAL DATA HOSE / NOZZLE 985340038 - FUME EXTRACTOR 230 VAC, 1 phase, 50-50 mm hose, length 4 m.

  • Page 74: Chapter 8 Technical Support

    The laser marker has seals in some areas. The seals must not be broken or removed for any reason. The sealed parts may be opened only and exclusively by Datalogic. Breaking these seals voids the warranty on the entire laser marker.

  • Page 75: Maintenance

    MAINTENANCE MAINTENANCE The ordinary maintenance program of the laser marker includes only simple operations. Some operations consist in a mere “check” of the operating condition. The maintenance activities must be done in compliance with the legal directives regard- ing the safety rules during these operations. The following parts/functions have to be controlled periodically: COMPONENT TYPE OPERATION INTERVALS...

  • Page 76: Main Fan Cleaning Procedure

    TECHNICAL SUPPORT Main fan cleaning procedure Procedure: 1. Turn off the laser marker 2. Disconnect AC power cable 3. Unscrew front cover screws and remove it Figure 49: Removal of air filter 4. Clean fan and cover with air blow 5.

  • Page 77: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING If a problem occurs during operation, first check the following troubleshooting. If you cannot fix the problem, contact Datalogic customer service (see “Technical Support” on page vi). List of warning and error states X1 - COMMAND POSSIBLE STATUS LED...

  • Page 78: List Of Problems Related To Laser Marker States

    “Marking Area Specification” on page 19 Check that the laser parameters set in the layout are appropriate for the material to Incorrect laser parameters be marked. Contact Datalogic Technical Support Check the laser marker state is set to Incorrect laser marker state...
  • Page 79 TROUBLESHOOTING PROBLEM DESCRIPTION POSSIBLE CAUSE ACTION Check that the X1.13 (STOP_MARKING) STOP_MARKING signal is active signal on the Command Box connector is not set to HIGH level - Check the X1.11 (START_MARKING) sig- nal on the X1- Command Box connector (see “X1 - Command Box (Laser Control)”...
  • Page 80 TECHNICAL SUPPORT PROBLEM DESCRIPTION POSSIBLE CAUSE ACTION Check that the F-Theta scan lens protec- F-Theta Lens protection not removed tion has been removed Check that the laser marker state is coher- ent with the AIMING BEAM TYPE property Laser marker is not in the correct state set in Laser Engine Configuration “LASER”...

  • Page 81: Remote Assistance

    REMOTE ASSISTANCE REMOTE ASSISTANCE The laser marker is equipped with a remote connection tool that can be used for diag- nostic purposes by Datalogic technical support. NOTE: The laser marker must be connected to the Internet. PRODUCT REFERENCE GUIDE...
  • Page 82 TECHNICAL SUPPORT UNIQ™...

  • Page 83: Appendix Alabels

    APPENDIX A LABELS LABELS LABEL DESCRIPTION Identification label Warning laser logotype Laser Label Aperture Label DANGER Label for non-interlock protective housing Caution, possibility of electric shock USB port MAC Address Windows 10 IoT Enterprise COA Command Box connector Control Axes connector Interlock connector INTERLOCK Shutter OUT connector...

  • Page 84: Positioning Of External Labels

    LABELS POSITIONING OF EXTERNAL LABELS Figure 50: External labels location UNIQ™...

  • Page 85: Appendix B. Safety Consideration According To En Iso 13849-1:2008

    APPENDIX B SAFETY CONSIDERATION ACCORDING TO EN ISO 13849-1:2008 PERFORMANCE LEVEL (PL) The PL is specified in EN-ISO13849-1. The risk analysis will lead to a PLr (Performance Level required) for a safety function based on the following graph: Figure 51: Determining the required Performance Level (PLr) Application example CAUTION: These examples relate only to the features introduced in UniQ™...

  • Page 86: Example Automatic Production Line

    SAFETY CONSIDERATION ACCORDING TO EN ISO 13849-1:2008 Example automatic production line In this case the Protective Housing may have a guard capable of being opened or removed, typically only for service operation (frequency: seldom or occasional): • Guard opening should only be possible with the aid of a tool. •...
  • Page 87 PERFORMANCE LEVEL (PL) Block Diagram Interlock connector Shutter OUT/Enable OUT connector A: Safety Switch B: Safety Logic C: UniQ™ Safety Logic to UniQ™ details for automatic production line INPUT Shutter OUT/ Enable OUT connector SAFETY SAFETY UniQ™ LOGIC SWITCH OUTPUT Interlock connector PLC Safety Diagram...

  • Page 88: Example Manual Production Line

    SAFETY CONSIDERATION ACCORDING TO EN ISO 13849-1:2008 Example manual production line In this case the Protective Housing have one movable guard to load/unload target items. Mechanical construction of the guard assures that the opening of the door causes the opening of the switch but not the exposure of the operator to the laser emis- sion within 500 ms (eg.
  • Page 89 PERFORMANCE LEVEL (PL) Block Diagram B: DOOR RESET Interlock connector Shutter out/enable out connector A: SAFETY SWITCH C: SAFETY LOGIC D: UniQ™ Safety Logic to UniQ™ details for manual production line DOOR RESET INPUT Shutter OUT/ Enable OUT connector SAFETY SAFETY LOGIC UniQ™...
  • Page 90 SAFETY CONSIDERATION ACCORDING TO EN ISO 13849-1:2008 Safety Logic diagram suitable for a DC=90% Characteristics of components DOOR SWITCH: SAFETY INTERLOCK SWITCH, designed in compliance with the standard currently in effect IEC60947, EN292, EN60204, EN1088. Two redundant contacts. IP67. B10d=2000000. SAFETY LOGIC: main component SAFETY PLC min.

  • Page 91: Safety Functions Of Uniq

    PERFORMANCE LEVEL (PL) Safety Functions of UniQ™ UniQ™ provides inputs, outputs and actuators to implement the following safety func- tions: • SF.1 ENABLE (e.g. no IR laser output if “EXT_ENABLE_A” or “EXT_ENABLE_B” are disabled, where “disabled” means contact open) • SF.2 INTERLOCK (e.g.

  • Page 92: Appendix C. Laser Safety

    APPENDIX C LASER SAFETY The following information is provided in compliance with regulations set by Interna- tional Authorities, and it refers to proper use of the laser marker. LASER RADIATION Laser radiation is form of electromagnetic emission in the wavelength range from the ultraviolet (e.g.
  • Page 93 LASER RADIATION WARNING: This laser marker is classified as Class 4. Class 4 Lasers can cause damage, not only from direct or reflected laser radiation, but also from scattered radiation. These lasers cause significant risk of irreversible damage to human eye and skin as well as risk of ignition and fire of flam- mable materials, even at long distances form laser radiation output aper- ture.

  • Page 94: Absorption Of Laser Radiation

    LASER SAFETY ABSORPTION OF LASER RADIATION Human tissues absorbs electromagnetic radiation in different ways depending on tissue characteristics and the wavelength of the radiation. Certain wavelengths may be trans- mitted or absorbed, in different levels, by the human tissue. In the specific case of the eye, the Cornea and Crystalline lens allows most of the radiation within the wavelength range of 400nm to 1400nm to pass a reach the retina (where are the vision sensors).

  • Page 95: Classification And Danger Level

    CLASSIFICATION AND DANGER LEVEL CLASSIFICATION AND DANGER LEVEL Regulations have established different classes of Lasers, based on their ability to cause human injury. These classes ranges from Class 1 (basically safe in all conditions) to Class 4 (dangerous in several conditions). Lasers that can produce risk to human being, not only from direct or reflected radiation but also from scattered radiation, belong to Class 4.

  • Page 96: Viewing Of A Laser Reflected Beam

    LASER SAFETY Viewing of a laser reflected beam This may occur when beam is reflected on a mirror surface. This type of viewing is as danger for human eye as direct viewing of the laser beam. WARNING: Do not look to reflected laser beam. Individual Protection Devices such goggles may only provide protection for a short period of time and thus do not warrant protection for exposure to reflected laser radia- tion.

  • Page 97: Determination And O.d. Of Protection Goggles

    N.O.H.D. DETERMINATION AND O.D. OF PROTECTION GOGGLES N.O.H.D. DETERMINATION AND O.D. OF PROTECTION GOGGLES In order to determine the characteristics of the protection goggles, it is essential to determine the characteristics of the radiation, knowing its optical path, the dimensions of the beam and its divergence.

  • Page 98: En207 And En208

    LASER SAFETY EN207 and EN208 The O.D. value specifies the attenuation factor that the filter material theoretically has on the beam. However it does not specify the damage threshold of the filter material! The filter material may not be able to withstand the power of a particular laser and may fail instantaneously and result in serious eye injury.

  • Page 99: Eyes And Skin Risks

    CAUTION: Only Datalogic authorized personnel, who have been trained and instructed on the electrical and optical risks, is allowed to access the internal parts of the laser marker. Datalogic shall not be held liable for any damage caused by inadequate work from non-authorized personnel. PRODUCT REFERENCE GUIDE...

  • Page 100: Appendix D. Using Marking Software

    APPENDIX D USING MARKING SOFTWARE HOW TO CREATE AND EDIT GRAPHICS LAYOUT In “WAIT FOR START” state (refer to “Laser Marker States” on page 32), double click the Laser Editor icon to start the layout editor application. X1- COMMAND STATE BOX SIGNAL EXT_KEY EXT_ENABLE_A...
  • Page 101 HOW TO CREATE AND EDIT GRAPHICS LAYOUT Click on the Text String icon in the Object toolbar to add a string object to the layer: Objects toolbar: it allows adding objects to the cur- rent document Edit String properties such as value, font, style, etc. using the Properties browser: Properties browser: give information about...
  • Page 102 USING MARKING SOFTWARE Edit Filling properties such as filling type, interline, etc. using the Properties browser: NOTE: Consult Lighter™ software user's manual for a proper use of the same. UNIQ™...

  • Page 103: How To Test And Mark Layout

    HOW TO TEST AND MARK LAYOUT HOW TO TEST AND MARK LAYOUT In “STANDBY SHUTTER CLOSED” state, press Limits All button in the Laser Toolbar to adjust the object position in the marking field: X1 - COMMAND STATE BOX SIGNAL EXT_KEY EXT_ENABLE_A EXT_ENABLE_B...
  • Page 104 USING MARKING SOFTWARE In “READY” state, adjust the Laser parameters using the Properties browser: X1 - COMMAND STATE BOX SIGNAL X1.12 - EXT_KEY X1.8 - EXT_ENABLE_A X1.2 - EXT_ENABLE_B Press the Send Marking button in the Laser Toolbar NOTE: Consult Lighter™ software user's manual for a proper use of the same.

  • Page 105: How To Use X1 - Command Box Signals To Mark Layout

    HOW TO USE X1 - COMMAND BOX SIGNALS TO MARK LAYOUT HOW TO USE X1 - COMMAND BOX SIGNALS TO MARK LAYOUT Automate the marking process allowing documents to be marked using external X1.11 (START_MARKING) and X1.13 (STOP_MARKING) signals, which can be generated by PLC or other external devices.
  • Page 106 USING MARKING SOFTWARE Select the document from the list and click on the To Auto Mode button: Auto/Manual Mode The laser marker is ready to mark the document using external START_MARKING and STOP_MARKING signals: NOTE: Consult Lighter™ software user's manual for a proper use of the same.

  • Page 107: Appendix E. Marking Software Upgrade

    APPENDIX E MARKING SOFTWARE UPGRADE HOW TO UPDATE THE MARKING SOFTWARE This document describes how to update the Lighter™ Suite software version. Before updating the software, disable system protection (see “Disable the system pro- tection” on page 51). CAUTION: When the System Protection is disabled the system is not pro- tected against disk corruption or malware attacks.
  • Page 108 MARKING SOFTWARE UPGRADE 5. Press Next to continue: 6. Press I Agree to continue: 7. Check “I accept the terms of the License Agreement” and press Next to continue: UNIQ™...
  • Page 109 HOW TO UPDATE THE MARKING SOFTWARE 8. Choose the INTERACTIVE installation type and press Next to continue: 9. Choose the components to install and press Next to continue: 10. Do not change the destination folder and press Install to continue: PRODUCT REFERENCE GUIDE...
  • Page 110 MARKING SOFTWARE UPGRADE 11. Press OK to uninstall the old Lighter™ Suite version 12. Press Next to continue: 13. Select the components of the old Lighter™ Suite version to remove and press Uninstall: UNIQ™...
  • Page 111 HOW TO UPDATE THE MARKING SOFTWARE 14. Wait until the uninstallation is complete and press Close to continue: 15. Lighter Suite will be installed. Press Finish to complete the procedure: 16. If Lighter™ Suite update includes any control board updates follow the procedure below otherwise jump to step 17: •...
  • Page 112 MARKING SOFTWARE UPGRADE 17. Open the System Protection tool GUI - Click the ENABLE button - A message advise the User to confirm the new setting. Press YES to enable System Protection - A message advise the User that the system will be rebooted. Press NO to con- tinue - Shut down the system: UNIQ™...
  • Page 113 HOW TO UPDATE THE MARKING SOFTWARE - wait until the operating system shuts down (black screen) CAUTION: DO NOT turn OFF or UNPLUG the laser marker while Windows® is shutting down! - POWER OFF the laser marker to complete installation PRODUCT REFERENCE GUIDE...

  • Page 114: Appendix F. Recover The Laser Marker

    APPENDIX F RECOVER THE LASER MARKER OVERVIEW The laser marker is provided with a RECOVERY partition able to restore the system to the factory settings. The RECOVERY procedure should be used if the Operating System is corrupted or disks are corrupted. HOW TO RECOVER THE LASER MARKER CAUTION: All existing data in the laser marker will be overwritten.

  • Page 115: Preliminary Operation

    Before proceeding with the recovery procedure, it is necessary to get the original fac- tory configuration file (laser.inz): 1. From an external PC connected to the Internet, go to Datalogic web site and click on PARTNER LOGIN. 2. If you are not registered yet, you will be asked to Create your login.

  • Page 116: Recover The System

    RECOVER THE LASER MARKER Recover the system 1. Turn ON the laser marker 2. Wait for 'Choose an operating system' menu to appears 3. Select 'Change defaults or choose other options' using TAB key and then press ENTER key 4. The Options screen will be shown 5.
  • Page 117 HOW TO RECOVER THE LASER MARKER 6. The Choose an Option menu will be shown 7. Select 'Troubleshoot' using TAB key and then press ENTER key 8. The Troubleshoot menu will be shown 9. Select 'Advanced Options' using TAB key and then press ENTER key PRODUCT REFERENCE GUIDE...
  • Page 118 RECOVER THE LASER MARKER 10. The Advanced options menu will be shown 11. Select 'System Image Recovery' using TAB key and then press ENTER key 12. Enter the password ' ' and press CONTINUE UNIQ™...
  • Page 119 HOW TO RECOVER THE LASER MARKER 13. Select 'Use the latest available system image (recommended)' 14. Press NEXT to continue 15. Press NEXT to continue PRODUCT REFERENCE GUIDE...
  • Page 120 RECOVER THE LASER MARKER 16. Press FINISH to continue 17. Press YES to continue UNIQ™...
  • Page 121 HOW TO RECOVER THE LASER MARKER 18. Wait for disks restoring 19. The system will restart automatically 20. Turn ON the system 21. The system will perform the New Hardware Configuration procedure (approx. 2 minutes) 22. Wait for the end of the procedure 23.
  • Page 122 NOTE: In order to work, the marking software must be customized with the factory configuration file. The custom Laser.inz file is present in the Partner Area of the Datalogic website (see “Preliminary Operation” on page 107). 25. Insert the USB drive with the laser.inz file in a USB port of the laser marker.
  • Page 123 HOW TO RECOVER THE LASER MARKER 27. Navigate to the folder Test Layouts, select the right test layout files depending on the laser marker model and copy them to D:\DATA\DOCS\LAYOUTS 28. Shut down the operating system: CAUTION: DO NOT turn OFF or UNPLUG the laser marker while Windows® is shutting down! 29.

  • Page 124: Appendix G. Mechanical Drawings

    APPENDIX G MECHANICAL DRAWINGS UNIQ™...

  • Page 125: Laser Marker

    LASER MARKER LASER MARKER NOTE: Please refer to Datalogic website for detailed drawings. PRODUCT REFERENCE GUIDE...
  • Page 126 MECHANICAL DRAWINGS UNIQ™...
  • Page 128 © 2021-2022 Datalogic S.p.A. and /or its affiliates • All rights reserved • Without limiting the rights under copyright, no part of this documentation may be repro- duced, stored in or introduced into a retrieval system, or transmitted in any form or by any means, or for any purpose, without the express written permission of Data- logic S.p.A.

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