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Emerson Rosemount Wireless ET410 Quick Start Manual
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Emerson Rosemount Wireless ET410 Quick Start Manual

Emerson Rosemount Wireless ET410 Quick Start Manual

Corrosion transmitter
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Quick Start Guide
MS-00825-0100-4209, Rev AA
April 2023
Rosemount
Wireless ET410
™
Corrosion Transmitter
with Rosemount Permasense
™
technology

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Summary of Contents for Emerson Rosemount Wireless ET410

  • Page 1 Quick Start Guide MS-00825-0100-4209, Rev AA April 2023 Rosemount Wireless ET410 ™ Corrosion Transmitter with Rosemount Permasense ™ technology...
  • Page 2 Physical security is an important part of any security program and fundamental in protecting your system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility. Emerson.com/Rosemount...

  • Page 3: Table Of Contents

    April 2023 Quick Start Guide Contents Product overview......................... 5 Preparing for installation......................8 Mounting the transmitter with a strap................... 10 Mounting the transmitter with a magnetic fixture..............24 Maintenance..........................36 Product certifications........................ 41 Quick Start Guide...
  • Page 4 Quick Start Guide April 2023 Emerson.com/Rosemount...

  • Page 5: Product Overview

    April 2023 Quick Start Guide 1  Product overview A. Antenna B. Power module C. Head D. Strap slot E. Foot Quick Start Guide...
  • Page 6 In order to install the sensor, you need the following equipment from an IK220 installation kit • Tablet PC with installation application software • CC21 interface  WARNING The tablet PC is not intrinsically safe. A site-specific permit may be required for its use. Emerson.com/Rosemount...
  • Page 7 April 2023 Quick Start Guide 1.3  Required tooling Separate tooling for Strap option Tooling is supplied in the IK220 installation kit. • Tin snips (used to cut the fixing strap to the correct length) • Flathead screwdriver or wrench and socket (to tighten the fixing strap) •...

  • Page 8: Preparing For Installation

    April 2023 2  Preparing for installation Prerequisites The Emerson Wireless Gateway should be installed and functioning properly before commissioning the Rosemount ET410 and powering it with a BP20E power module. Note Wireless devices should be powered up in order of proximity from the Gateway, beginning with the closest device, then working outward from the Gateway.
  • Page 9 April 2023 Quick Start Guide Figure 2-1: Transmitter dimensions Note Dimensions are in millimeters [Inches]. 3. Clean the area where the sensor will touch the pipe to remove any particles that might keep the transducer away from the pipe surface or damage the face of the transducer. A permanent marker may be used to show exactly where each sensor is to be placed on the pipe.

  • Page 10: Mounting The Transmitter With A Strap

    Ensure tools and fastenings are kept away from the sensor when the cap is removed. 4. Carefully place the sensor on the required location on the pipe. 5. Check the sensor is on the location correctly and the thermocouple is in contact with the surface. Emerson.com/Rosemount...
  • Page 11 April 2023 Quick Start Guide NOTICE The magnets used in the sensor have a high pull force. To avoid damage, and to get the precise location for each sensor, initially place the sensor at an angle to the pipe and the gently lower the sensor onto the pipe. There is also a thermocouple in the foot of the sensor.
  • Page 12 Lay the strap over the tensioner worm-drive and make the cut just after the screw head. 8. Feed the free end of the strap into the other end of the strap tensioner. Using the screwdriver or wrench and socket Emerson.com/Rosemount...
  • Page 13 April 2023 Quick Start Guide provided, turn the screw on the tensioner until the end of the strap emerges from the worm-drive (at least 5 turns of the work screw is required). Important Do not tension the strap yet. 9. Position the strap tensioner so that the strap (D) just touches the pipe (B) between the sensor (A) and the strap tensioner (C).
  • Page 14 Incorrect transmitter installation No contact area, the sensor and tensioner are too close together. Contact area is too large, sensor and tensioner are too far apart. Emerson.com/Rosemount...
  • Page 15 April 2023 Quick Start Guide Mounting multiple sensors When mounting multiple sensors on a single strap, only one tensioner is required. It is important to ensure the strap makes contact with the pipe between each of the sensors and the tensioner. A.
  • Page 16 1. Power up the rugged tablet PC and connect the CC21 commissioning interface to the tablet PC USB port. Figure 3-1: Commissioning Kit A. Tablet PC B. CC21 Commissioning communicator C. CC21 USB cable D. Rosemount wireless corrosion transmitter Emerson.com/Rosemount...
  • Page 17 April 2023 Quick Start Guide 2. Double-click the Permasense installation application desktop icon. Within approximately 10 seconds, the Permasense installation tool software should open. 3. Attach the CC21 to the sensor. 4. In the installation application software: a) Verify both the sensor ID and the sensor's MAC address, which are displayed at the top of the screen within 10 seconds.
  • Page 18 Figure 3-3: Installation application software, installation a. Good waveform b. Poor waveform 4. Ensure that the measured thickness matches expectations. 5. Ensure the strap tensioner, strap, and sensor(s) are in line before tightening the work-screws on the strap tensioner. Emerson.com/Rosemount...
  • Page 19 April 2023 Quick Start Guide Figure 3-4: Correct strap alignment This step is critical to the strap tensioner functioning as intended. Continuously check alignment while performing the following step. As the tensioner is tightened, ensure the sensor(s), strap and strap tensioner remain in-line. 6.
  • Page 20 Ensure the sensor is firmly fixed and sitting perpendicular to the pipe as shown in Figure 3-4. 8. When all the adjustments have been completed, make a final check of the waveform quality (refer to Figure 3-3). Emerson.com/Rosemount...
  • Page 21 April 2023 Quick Start Guide • If it is poor, slacken off the strap and adjust the sensor position before returning to Step 3. • If the waveform quality is good, continue to Step 9. 9. If there is an excessive length of spare strap, you may cut off the excess length.
  • Page 22 4. Feed the bare end through the strap tensioner. 5. Feed the bare end through the strap hole of each sensor, the lanyard hole in the sensor head and into the return hole of the cable lock. Emerson.com/Rosemount...
  • Page 23 April 2023 Quick Start Guide 6. Feed the lanyard wire through the cable lock to minimize the slack in the wire. Need help? The lanyard wire can be released from the cable lock using the release key. A. Release key 7. Sensor installation is complete. Quick Start Guide...

  • Page 24: Mounting The Transmitter With A Magnetic Fixture

    The ball studs allow the magnetic fixture to accommodate curvatures of 2m diameter or greater. During transportation, the magnetic field is contained by protective caps which are removed during the installation process. Emerson.com/Rosemount...
  • Page 25 April 2023 Quick Start Guide Figure 4-1: Magnetic fixture A. Frame B. Ball stud C. Protective cap D. Sensor securing bolts E. Magnetic unit 4.1  Commissioning the sensor for the magnetic fixture Commissioning allows the sensor to securely join a designated network and communicate with a gateway.
  • Page 26 Click the Provision button. The system provides confirmation once provisioning is complete. e) Ensure the network ID of the gateway is visible in the Network Discovery panel. Note Joining the device to the network could take several minutes. Emerson.com/Rosemount...
  • Page 27 April 2023 Quick Start Guide Figure 4-3: Installation application software, provision tab 5. Cut the cable tie that secures the protective cap to the ET410 sensor and remove the cap from the sensor. 6. Place the sensor on the pipe or vessel in the desired location and then with someone holding it, proceedto the next section.
  • Page 28 4 slot locations of the brackets as displayed in Figure 4-5 (the blue marks at the top and bottom of the sensor). Figure 4-5: Marking the position of the sensor Emerson.com/Rosemount...
  • Page 29 April 2023 Quick Start Guide 6. Take the sensor off the vessel, put the protective cap back on the sensor and carefully set it aside while continuing with the next set of tasks. 4.3  Mounting the magnetic fixture and the sensor The magnetic fixture installs directly onto the ferromagnetic surface.
  • Page 30 5. Remove the protective cap from the sensor. 6. Carefully place the sensor with brackets inside the center of the frame (as shown in Figure 4-8). One person must hold the sensor until the sensor securing bolts are fitted. Emerson.com/Rosemount...
  • Page 31 April 2023 Quick Start Guide Figure 4-8: Sensor placement into magnetic fixture A. ET410 with brackets B. Magnetic fixture NOTICE The magnets used in the sensors have a high pull force. To avoid damage and to get the precise location for each sensor, initially place the senor at an angle to the vessel and then gently lower onto the surface, as displayed in Figure...
  • Page 32 9. Download another waveform and check if the waveform quality is good before proceeding. If necessary, move the magnetic fixture using the instructions in Removal or repositioning magnetic fixture, and then continue checking the waveform quality. Emerson.com/Rosemount...
  • Page 33 April 2023 Quick Start Guide 4.4  Completing the sensor installation Procedure 1. Click the Complete button. Need help? Verify the Install State is Off and Installed is selected in the footer of the application. Figure 4-12: Installation Tool Screen: Fully Provisioned 2.
  • Page 34  WARNING If the slack is not minimized and the magnetic mount accidently falls, the lanyard could snap, resulting in the assembly falling from a height that could result in serious injury. Figure 4-13: Lanyard assembly, magnetic fixture Emerson.com/Rosemount...
  • Page 35 April 2023 Quick Start Guide 8. Fit the second lanyard by repeating Step 1 through Step 7. Note The lanyard wire can be released from the lock by using the release key. a. Release key 9. The sensor installation is now complete. Quick Start Guide...

  • Page 36: Maintenance

    3. Raise the frame to the desired height, so that all 4 magnetic units are sitting comfortably on the vessel surface. 4. Position the bottom nut at the desired height. 5. Using the 13mm spanner to hold the bottom mut, torque the top nut to 14Nm. Emerson.com/Rosemount...
  • Page 37 April 2023 Quick Start Guide Figure 5-1: Magnetic unit adjustment A. Magnetic unit before adjustment B. Magnetic unit after adjustment 5.3  Removal or repositioning of the magnetic fixture Prerequisites • Ensure you have the 4 protective caps for the magnetic fixture and the protective cap for the sensor.
  • Page 38 A. Frame B. Ball stud C. Protective cap D. Sensor securing bolts E. Magnetic unit 2. Someone must hold the magnetic fixture in position. 3. Slide a flathead screwdriver under one of the magnetic units as displayed in Figure 5-3. Emerson.com/Rosemount...
  • Page 39 April 2023 Quick Start Guide Figure 5-3: Removing the magnetic unit A. Magnetic unit B. Flathead screwdriver 4. Turn the screwdriver and lever the magnetic unit up and away from the vessel as displayed in Figure 5-4. Figure 5-4: Levering the magnetic unit using a flathead screwdriver 5.
  • Page 40 6. Slide the magnetic unit all the way onto the protective cap as displayed in Figure 5-6. Figure 5-6: Fitted protective cap 7. Repeat the process for the remaining 3 magnetic units. 8. When the protective caps are fitted, the magnetic fixture can be either repositioned or removed. Emerson.com/Rosemount...

  • Page 41: Product Certifications

    All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum. Nearly every country requires this type of product certification. Emerson is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage.
  • Page 42 UL 913 — 8th Edition, Revision Dec 6, 2013 Standards: CLASS I, DIV 1, GP ABCD, T4…T1, Tamb = –50 °C to +75 Markings: °C, IP67 6.8  Canada 6.8.1  I6 Canada Intrinsic Safety (IS) SGSNA/17/SUW/00281 Certificate: CSA C22.2 No. 157-92 (R2012) +Upd1 +Upd2 Standards: Emerson.com/Rosemount...
  • Page 43 April 2023 Quick Start Guide CLASS I, DIV 1, GP ABCD, T4…T1, Tamb = –50 °C to +75 Markings: °C, IP67 6.9  ATEX Intrinsic Safety 6.9.1  I1 ATEX Intrinsic Safety Baseefa17ATEX0063X Certificate: Standards: EN IEC 60079-0: 2018 EN 60079-11: 2012 Markings: II 1 G, Ex ia IIC T4…T1 Ga, Tamb = –50 °C to +75 °C, IP67 Potential electrostatic charging hazard...
  • Page 44 –50 °C ≤ Ta ≤ +120 °C for T4 b. –50 °C ≤ Ta ≤ +190 °C for T3 c. –50 °C ≤ Ta ≤ +290 °C for T2 d. –50°C ≤ Ta ≤ +300 °C for T1 Emerson.com/Rosemount...
  • Page 45 April 2023 Quick Start Guide 6.11  Japan 6.11.1  I4 CML Intrinsic Safety CML 17JPN2140X Certificate: Standards: Ex ia IIC T4…T1 Ga Markings: 周囲温度 (Ta) -50 °C ≤ Ta ≤ +75 °C 「警告」 -静電気帯電の危険あり- 電池パックは防爆検定品を使用すること。 磁石が含まれています。 取扱説明書を参照すること。 Special Conditions for Safe Use (X): 1.
  • Page 46 6.12.1  IP Korea (KCS) Intrinsic Safety KGS 17-KA4BO-0478X Certificate: 17-KA4BO-0478X Markings: 6.13  UAE 6.13.1  IX ECAS Ex Intrinsic Safety 20-11-28736/Q20-11-001012 Certificate: 6.14  Eurasian Economic Union 6.14.1  IM EAC Intrinsic Safety RU C-GB.АЖ58.В.01828/21 Certificate: 0Ex ia IIC T4..T1 Ga X Markings: Emerson.com/Rosemount...
  • Page 47 April 2023 Quick Start Guide 6.15  EU Declaration of Comformity Quick Start Guide...
  • Page 48 Quick Start Guide April 2023 6.16  China RoHS Emerson.com/Rosemount...
  • Page 49 April 2023 Quick Start Guide Quick Start Guide...
  • Page 50 Quick Start Guide April 2023 Emerson.com/Rosemount...
  • Page 51 April 2023 Quick Start Guide Quick Start Guide...
  • Page 52 2023 Emerson. All rights reserved. Emerson Terms and Conditions of Sale are available upon request. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a mark of one of the Emerson family of companies. All other marks are the property of their respective owners.