Emerson Rosemount Wireless ET410 Quick Start Manual
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Emerson Rosemount Wireless ET410 Quick Start Manual

Emerson Rosemount Wireless ET410 Quick Start Manual

Corrosion and erosion transmitter
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Quick Start Guide
MS-00825-0100-4209, Rev AC
November 2024
Rosemount
Wireless ET410
™
Corrosion and Erosion Transmitter

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Summary of Contents for Emerson Rosemount Wireless ET410

  • Page 1 Quick Start Guide MS-00825-0100-4209, Rev AC November 2024 Rosemount Wireless ET410 ™ Corrosion and Erosion Transmitter...
  • Page 2 This guide provides basic guidelines for the installation of the Rosemount Wireless ™ Corrosion and Erosion Transmitter and is available electronically on Emerson.com. It does not provide instructions for configuration, diagnostics, maintenance, service, troubleshooting or intrinsically safe (IS) installations. Failure to follow these installation guidelines could result in death or serious injury.

  • Page 3: Table Of Contents

    Goods). It is the responsibility of the shipper to ensure compliance with these or any other local requirements. Consult current regulations and requirements before shipping. Contents Product overview......................... 5 Preparing for installation......................8 Mounting the transmitter with a strap................... 10 Mounting the transmitter with a magnetic fixture..............25 Maintenance..........................38 Product certifications........................ 44 www.Emerson.com...
  • Page 4 November 2024 Quick Start Guide www.Emerson.com...

  • Page 5: Product Overview

    Quick Start Guide November 2024 1  Product overview Figure 1-1: Rosemount Wireless ET410 Corrosion and Erosion Transmitter A. Antenna B. Power module C. Head D. Strap slot E. Foot www.Emerson.com...

  • Page 6: What's In The Box

    5 x Lanyard kit (for safety-securing transmitter and magnetic fixture) 1.2  Required equipment In order to install the transmitter, you need the following equipment from an IK220 installation kit: • Tablet PC with installation application software • CC21 interface www.Emerson.com...

  • Page 7: Alternative Installation Options

    2.5-mm. hex key (for power module retaining bolts) 1.4  Alternative installation options Optional tooling To decrease installation time, an electric screwdriver or wrench may be used instead of the supplied tools, if preferred. This is not included in IK220 installation kit. www.Emerson.com...

  • Page 8: Preparing For Installation

    2  Preparing for installation Prerequisites Before commissioning the Rosemount ET410 and powering it with a BP20E power module, verify the Emerson Wireless Gateway is installed and functioning properly. Note Power up wireless devices in order of proximity from the gateway, beginning with the closest device, then working outward from the gateway.
  • Page 9 A permanent marker may be used to show exactly where each transmitter is to be placed on the pipe. www.Emerson.com...

  • Page 10: Mounting The Transmitter With A Strap

    3. Using the screwdriver or wrench and socket provided, turn the screw on the tensioner until the end of the strap emerges from under the worm drive. Note At least 5 turns of the worm-screw are required. 4. Remove the protective cap from the transmitter. www.Emerson.com...
  • Page 11 The magnets used in the transmitter have a high pull force. To avoid damage, and to get the precise location for each transmitter, initially place the transmitter at an angle to the pipe and the gently lower the transmitter onto the pipe. www.Emerson.com...
  • Page 12 9. If there is an excessive length of spare strap, the excess may be cut off. 10. Lay the strap over the tensioner worm-drive and make the cut just after the screw head. 11. Feed the free end of the strap into the other end of the strap tensioner. www.Emerson.com...
  • Page 13 (B) between the transmitter (A) and the strap tensioner (C). A. Transmitter B. Pipe C. Strap tensioner D. Strap Note For examples of correct and incorrect installation, information for pipes with different diameters and mounting multiple transmitters on a single strap, refer to Strap installation considerations. www.Emerson.com...
  • Page 14 B. Strap C. Strap tensioner D. Pipe Note If there are obstructions that do not allow for the recommended strap tensioner position relative to the transmitter, then move the strap tensioner away from the transmitter to the closest accessible position. www.Emerson.com...
  • Page 15 C. Strap tensioner D. Pipe Mounting multiple transmitters When mounting multiple transmitters on a single strap, only one tensioner is required. It is important to ensure the strap makes contact with the pipe between each of the transmitters and the tensioner. www.Emerson.com...

  • Page 16: Commissioning The Transmitter

    If closer spacings are desired, multiple straps must be used. 3.3  Commissioning the transmitter Commissioning allows the transmitter to securely join a designated network and communicate with a gateway. The IK220 installation kit comes with a commissioning interface (CC21) and a tablet PC with www.Emerson.com...
  • Page 17 B. Rosemount Wireless Corrosion and Erosion Transmitter C. CC21 USB cable 2. Double-click the installation application desktop icon. Within approximately 10 seconds, the installation tool software should open. 3. Attach the CC21 to the transmitter. 4. In the installation application software: www.Emerson.com...

  • Page 18: Transmitter Installation

    2. Click the Start button and wait for an ultrasonic waveform to download from the transmitter. Note Waveforms are automatically downloaded every 10 seconds. When a new waveform arrives, the lines briefly become thicker. 3. Check the quality of the waveform. www.Emerson.com...
  • Page 19 Only one reflection is needed to calculate a thickness. 4. Ensure that the measured thickness matches expectations. 5. Ensure the strap tensioner, strap, and transmitter(s) are in line before tightening the work-screws on the strap tensioner. www.Emerson.com...
  • Page 20 The correct tension is set when the plate is aligned with wide part of the middle of the cut-out as shown in Figure 3-6.  WARNING Personal injury Take special care not to put fingers under the bolts of the tensioner while the strap is being tensioned. www.Emerson.com...
  • Page 21 If the metal plate is not centered, either loosen or tighten the worm-screws on either side until metal plate is centered through the plus-shaped cut-outs. 8. Ensure the transmitter is firmly fixed and sitting perpendicular to the pipe as shown in Figure 3-5. www.Emerson.com...
  • Page 22 1. Wrap the lanyard around the circumference of the pipe, on top of any cladding. NOTICE For pipe diameters exceeding 20 in. (51 cm), lanyards may be linked together. For transmitters in close proximity to each other, a single lanyard may be used. www.Emerson.com...
  • Page 23 4. Feed the bare end of the lanyard through the strap tensioner. 5. Feed the bare end of the lanyard through the strap hole of each transmitter, the lanyard hole in the transmitter head and into the return hole of the cable lock. www.Emerson.com...
  • Page 24 Quick Start Guide 6. Feed the lanyard wire through the cable lock to minimize the slack in the wire. Note The lanyard wire can be released from the cable lock using the release key. A. Release key Transmitter installation is complete. www.Emerson.com...

  • Page 25: Mounting The Transmitter With A Magnetic Fixture

    The ball studs allow the magnetic fixture to accommodate curvatures of 78.7 in. (2 m) diameter or greater. During transportation, the magnetic field is contained by protective caps which are removed during the installation process. www.Emerson.com...
  • Page 26 The installation application is used to complete the following steps: 1. Provision the WiHART network configuration on the transmitter. 2. Monitor the quality of the ultrasonic signal during the mechanical installation. Both steps are required to complete the commissioning. www.Emerson.com...
  • Page 27 MAC address, which are displayed at the top of the screen within 10 seconds. b) Select the Provision tab. c) Enter the 5-digit network ID and the 32-hexadecimal (numbers 0‑9 and letters A‑F) join key. d) Click the Provision button. The system provides confirmation once provisioning is complete. www.Emerson.com...
  • Page 28 2. Click the Start button and wait for an ultrasonic waveform to download from the transmitter. Note Waveforms are automatically downloaded every 10 seconds. When a new waveform arrives, the lines briefly become thicker. 3. Check the quality of the waveform. www.Emerson.com...
  • Page 29 Once there is a good quality waveform, use a permanent marker to mark the vessel at the four slot locations of the brackets as displayed Figure 4-5 (the blue marks at the top and bottom of the transmitter). www.Emerson.com...
  • Page 30 Figure 4-1. 2. Cut the cable ties that secure the protective caps to the four magnet units of the fixture, as displayed in the Figure 4-6, but do not remove the protective caps at this stage. www.Emerson.com...
  • Page 31 Figure 4-7. The magnetic fixture does not need to be held after the protective caps are removed. www.Emerson.com...
  • Page 32 5. Remove the protective cap from the transmitter. 6. Carefully place the transmitter with brackets inside the center of the frame (as shown in Figure 4-8).  WARNING One person must hold the transmitter until the transmitter securing bolts are fitted. www.Emerson.com...
  • Page 33 Figure 4-9: Transmitter Placement into Vessel A. Place transmitter at an angle to the vessel B. Lower transmitter onto the vessel 7. Ensure that the transmitter is perpendicular to and in contact with the vessel, as displayed in the Figure 4-10. www.Emerson.com...
  • Page 34 9. Download another waveform and check if the waveform quality is good before proceeding. If necessary, move the magnetic fixture using the instructions in Removal or repositioning of the magnetic fixture, and then continue checking the waveform quality. www.Emerson.com...
  • Page 35 2. If the distance does not allow for an individual lanyard to reach the attachment point, use the loop in one lanyard to link two lanyards together. 3. Thread the bare end of the wire around the fixing point and through the loop in the lanyard to secure the lanyard. www.Emerson.com...
  • Page 36 Minimize slack to reduce risk of serious injury. Figure 4-13: Lanyard Assembly, Magnetic Fixture 8. Repeat Step 1 through Step 7 to fit the second lanyard. Note The lanyard wire can be released from the cable lock using the release key. www.Emerson.com...
  • Page 37 Quick Start Guide November 2024 A. Release key The transmitter installation is now complete. www.Emerson.com...

  • Page 38: Maintenance

    3. Raise the frame to the desired height, so that all four magnetic units are sitting comfortably on the vessel surface. 4. Position the bottom nut at the desired height. 5. Using the 13mm spanner to hold the bottom nut, torque the top nut to 10.3 ft lb (14 Nm). www.Emerson.com...
  • Page 39 One person needs to hold the transmitter in position while the other follows the procedure. Procedure 1. Remove the four transmitter securing bolts, washers and nuts as displayed in Figure 5-2.  CAUTION Personal injury Someone must hold the magnetic fixture in position. www.Emerson.com...
  • Page 40 C. Protective cap D. Transmitter securing bolts E. Magnetic unit 2. Place the protective cap back on the transmitter and set it aside. 3. Slide a flathead screwdriver under one of the magnetic units as displayed in Figure 5-3. www.Emerson.com...
  • Page 41 4. Turn the screwdriver and lever the magnetic unit up and away from the vessel as displayed in Figure 5-4. Figure 5-4: Levering the Magnetic Unit Using a Flathead Screwdriver 5. Slide the protective cap under the magnetic unit and remove the screwdriver as displayed in Figure 5-5. www.Emerson.com...
  • Page 42 Figure 5-5: Refitting the Protective Cap 6. Slide the magnetic unit all the way onto the protective cap as displayed in Figure 5-6. Figure 5-6: Fitted Protective Cap 7. Repeat the process for the remaining three magnetic units. www.Emerson.com...
  • Page 43 Quick Start Guide November 2024 8. When the protective caps are fitted, the magnetic fixture can be either repositioned or removed. www.Emerson.com...

  • Page 44: Product Certifications

    All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum. Nearly every country requires this type of product certification. Emerson is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage.

  • Page 45: Ordinary Location Certification

    CLASS I, DIV 1, GP ABCD, T4…T1, T = –50 °C to +75 °C, Markings: IP67 6.8  Canada 6.8.1  I6 Canada Intrinsic Safety (IS) SGSNA/17/SUW/00281 Certificate: CSA C22.2 No. 157-92 (R2012) +Upd1 +Upd2 Standards: CLASS I, DIV 1, GP ABCD, T4…T1, T = –50 °C to +75 °C, Markings: IP67 www.Emerson.com...

  • Page 46: Atex Intrinsic Safety

    350 °C as follows: a. –50 °C ≤ Ta ≤ +120 °C for T4 b. –50 °C ≤ Ta ≤ +190 °C for T3 c. –50 °C ≤ Ta ≤ +290 °C for T2 d. –50 °C ≤ Ta ≤ +350 °C for T1 www.Emerson.com...
  • Page 47 –50 °C ≤ Ta ≤ +350 °C for T1 5. Enclosures manufactured with Valox V3900WX may present a potential electrostatic ignition hazard and must not be rubbed or cleaned with a dry cloth. See manufacturers documentation for further information. 6.10.2  I2 Brazil Intrinsic Safety UL-BR 24.0118X Certificate: www.Emerson.com...
  • Page 48 See manufacturers documentation for further information. 6.10.3  IW India Intrinsic Safety P539096/1 Certificate: Ex ia IIC T4…T1 Ga, T = –50 °C to +75 °C Markings: www.Emerson.com...
  • Page 49 6. The CC21 Commissioning Cable must only be used in a non- hazardous area – it provides an interface between unspecified non-hazardous area equipment and a mesh sensor. It must not be used to provide power whilst located in a hazardous area. www.Emerson.com...
  • Page 50 6.12.1  IP Korea (KCS) Intrinsic Safety KGS 17-KA4BO-0478X Certificate: 17-KA4BO-0478X Markings: 6.13  UAE 6.13.1  IX ECAS Ex Intrinsic Safety 23-11-22700/Q23-11-048835/NB0002 Certificate: 6.14  Eurasian Economic Union 6.14.1  IM EAC Intrinsic Safety KZ 7500525.01.01.00804 Certificate: 0Ex ia IIC T4..T1 Ga X Markings: www.Emerson.com...

  • Page 51: Eu Declaration Of Conformity

    Quick Start Guide November 2024 6.15  EU Declaration of Conformity www.Emerson.com...

  • Page 52: China Rohs

    November 2024 Quick Start Guide 6.16  China RoHS www.Emerson.com...
  • Page 53 Quick Start Guide November 2024 www.Emerson.com...
  • Page 54 November 2024 Quick Start Guide www.Emerson.com...
  • Page 55 Quick Start Guide November 2024 www.Emerson.com...
  • Page 56 2024 Emerson. All rights reserved. Emerson Terms and Conditions of Sale are available upon request. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a mark of one of the Emerson family of companies. All other marks are the property of their respective owners.

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