Additional Guidance To Functions And Features; 1-Mig; Pulse Welding; Max Cool Process - Kemppi Master M 205 Operating Manual

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3.4 Additional guidance to functions and features

This section summarizes some of the Master M functions and features and how to use them.

3.4.1 1-MIG

Using 1-MIG requires that filler wire and shielding gas settings are defined. The filler wire and shielding gas settings can be
defined by long pressing the Weld Assist button.
1-MIG is a MIG/MAG welding process where the voltage is defined automatically when you adjust the wire feed speed.
The voltage is calculated based on the welding program in use. The process is suitable for all materials, shielding gases
and welding positions.

3.4.2 Pulse welding

Pulse welding is possible with the Master M 205 machine (220...240 V).
Pulse
Pulse is an automatic MIG/MAG welding process where the current is pulsed between the base current and the pulse cur-
rent. The advantages of Pulse are a higher welding speed and deposition rate compared to short-arc welding, lower heat
input compared to spray-arc welding, a spatter-free globular arc and smooth appearance of the weld. Pulse is suitable
for all position welding. It is excellent for welding aluminum and stainless steel, especially when the material thickness is
small.
>> To take Pulse into use, press the control panel's
>> The corresponding pulse welding parameters become available for adjustment. For more information, refer to
'Pulse welding parameters' in

3.4.3 MAX Cool process

Available as an option in Master M 323.
MAX Cool is a short arc MIG/MAG welding process that is designed for root pass welds and sheet metal (thin sheet)
applications. It's fully current-controlled welding process. MAX Cool does not require the use of a separate voltage sens-
ing cable.
MAX Cool is suitable for all welding positions and provides a smooth arc, reducing spatter.
>> To take MAX Cool into use, press the control panel's
>> To adjust the wire feed speed, in the
thickness is also shown.
>> To fine-tune the heat output, in the
MAX Cool supports these filler wire and shielding gas combinations:
Fe solid & Ar + 8...25 % CO
Fe solid & CO
Ss solid & Ar + 2 % CO
CuSi3 & Ar (1.0 mm)
CuAl8 & Ar (1.0 mm).
© Kemppi
Control panel: Welding
Main
(1.0 mm, 1.2 mm)
2
(1.0 mm, 1.2 mm)
2
(1.0 mm, 1.2 mm)
2
welding process button
parameters.
welding process button
Main
view, turn the left control knob. The adjustment's effect on the plate
view, turn the right control knob.
47
Operating manual - EN
and select Pulse.
and select MAX Cool.
Master M 205, 323
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Master m 323Master m 205 gmMaster m 323 gm

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