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Inogun A FCC, Standard and Robotic Versions Instruction manual DRT7133 D - 2023/01...
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Sames operating manuals are written in French and translated into English, German, Spanish, Italian and Portuguese. The French version is deemed the official text and Sames will not be liable for the translations into other languages. Member of Exel group...
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Services Certification and referencing Sames is certified as a training center by the DIRRECTE of the Auvergne Rhône Alpes region under the number 84 38 06768 38. Our company provides, throughout the year, training courses allowing you to acquire the essential know-how for the implementation and maintenance of your equipment in order to guarantee its performance in the long term.
DRT7133 D - 2023/01 1. Health and Safety Instructions This manual contains links to the following user manuals: • see DRT7145 for the Inobox control module. • see DRT7134 for the Inocontroller control module. 1.1. Configuration of the certified equipment The whole of these user manuals defines the configuration of the certified equipment.
DRT7133 D - 2023/01 1.2. Marking The Inogun A projector is classified as "A-P" according to EN50177. Projectors marking: The X sign placed after the EU/UK type examination certificate number indicates that this device is subject to special operating conditions: •...
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DRT7133 D - 2023/01 ATEX / UKCA Inogun A configurations Inocontroller P/N Inogun A P/N 910028596 910028713 910028715 Robotic versions: Inocontroller P/N Inogun A P/N 910028596 910030100 910030101 910030102 Member of Exel group...
DRT7133 D - 2023/01 1.3. Meaning of pictograms Warning Warning Warning Warning General warning electricity Automatic start-up Hot surface Explosive material sign Warning Warning Warning for Warning Warning High pressure Crushing of hands explosive Flammable Corrosive atmospheres material subtance Warning Warning No access for Wear ear...
Before any use of the Inogun A, check that all operators: • have previously be trained by the company Sames, or by their distributors registered by them for this purpose. • have read and understood the user manual and all rules for installation and operation, as laid out below.
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11 The electrostatic powder spraying equipment must be maintained regularly in accordance with the indications and instructions given by Sames. Repairs must be carried out in strict accordance with these instructions. 12The electrostatic powder spraying equipment must be maintained regularly in accordance with the indications and instructions given by Sames.
DRT7133 D - 2023/01 14 Inside the booth it is forbidden to use naked flames, glowing objects or devices likely to produce sparks. It is also forbidden to store flammable products, or recipients that have contained them, in the vicinity of the booth.
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DRT7133 D - 2023/01 Type of test Requirements See 5.2.2 and 5.2.2.2 in standard EN50177 The disconnection threshold Iü must be defined and documented in relation to the operational and local conditions. Checks must be carried out to ensure that the For the operation at constant current, high voltage is disconnected if the high voltage falls unacceptably below the the safe disconnection of the high...
1.7.3. Safety devices When installing the projector, safety devices must be provided. • Detection of control system faults. • Detection of high voltage surges associated with the Sames HV generator. • Detection of air pressure drops. • Detection of ventilation failure.
• incorrect use, • failure to follow procedures, • use of a control system not designed by Sames or a Sames control system modified by a third party without written permission from an authorized Sames technical agent, • accidents such as: collision with external objects, or similar events, •...
DRT7133 D - 2023/01 2. Introduction The Inogun A projector is an automatic projector designed to project powder paint. An ionizing electrode at the end of the projector is set to a high negative electrical potential. Due to the high electric field at the end of this electrode, it creates negative gas ions.
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DRT7133 D - 2023/01 Robotic Single Inogun A Robotic Twin Convergent Inogun A Robotic Twin Parallel Inogun A Member of Exel group...
DRT7133 D - 2023/01 3.2. Dimensions (mm), gravity center for robotic versions 3.2.1. Robotic Single 60° Inogun A 136,2 329,4 429,4 :Output C.S: Wrist Payload CG location Weight: 1.19 kg Gravity center (GC) in millimeters: X = 0 Y = 89.9 Z = - 136.2 Main inertia axis and moments (kg x mm ) measured to the gravity center:...
DRT7133 D - 2023/01 3.2.2. Robotic Twin Convergent 60° Inogun A vue F1 160,4 328,5 421,4 Output C.S: Wrist Payload CG location Weight : 2.2 kg Gravity center (GC) in millimeters: X = 0 Y = - 90 Z = - 160.4 Main inertia axis and moments (kg x mm ) measured to the gravity center: Ix = (-0.01, - 0.88, 0.48)
DRT7133 D - 2023/01 3.2.3. Robotic Twin Parallel 60° Inogun A 153,5 331,1 430,1 Output C.S: Wrist Payload CG location Weight : 2.16 kg Gravity center (GC) in millimeters: X = 0 Y = 99 Z = - 153.5 Main inertia axis and moments (kg x mm ) measured to the gravity center: Ix = (0.00, - 0.86, -0.50) Px = 16093.73...
A 5 μm filter must be installed upstream of the compressed air supply of the Inocontroller or Inobox control modules. This filter is sized according to the size of the installation. Sames recommends using a filter of the type indicated in the section (see § 8.13 page 75).
DRT7133 D - 2023/01 4. Diagrams 4.1. Electrical connections Inocontroller side Projector side Yellow Yellow <------ --------> White White <------ -------------------------------> White Green <------- --------> Brown Green <------- -------------------------------> Green -------------------> Marron -------------------------------> Brown ------------> 360° shielding connection via the M8 connector ferrule 360°...
DRT7133 D - 2023/01 5. Startup 5.1. Tools Description Unit of sale H1GSYN037 Dielectric grease for high voltage unit (100 ml) Description Unit of sale 900019908 Split ring removal tool for 60° and 90° nozzle adapter Description Unit of sale 900018752 Inogun HV contact o-ring installation tool Description...
DRT7133 D - 2023/01 5.2. Installation 5.2.1. Inogun A FCC FCC version • Place the index pin on the holding flange. • Pass the LV cable through the support tube. Powder • Manually connect the LV cable and the air and powder hoses to the projector.
DRT7133 D - 2023/01 5.2.2. Standard Inogun A version Assembling • Place the rear support on the holding flange. • Secure with the 3 screws M4 x16 (A). • Place the O-ring and sleeve on the LV cable. • Manually connect the cable to the projector. •...
DRT7133 D - 2023/01 • Push the seal back into the groove of the connector to hold it in position. • Screw the rear support onto the support tube using a 13 mm open-end wrench. • Connect the air and powder hoses to the projector. 5.2.3.
DRT7133 D - 2023/01 5.2.4. Installation of an extended nozzle (optional) The Inogun A gun can be equipped with optional extended nozzles for flat spray and round spray (see § 8.10.2 page 57 see § 8.10.4 page 67). • Switch off high voltage, •...
DRT7133 D - 2023/01 5.2.5. Installation of a 60° or 90° nozzle adapter The Inogun A gun can be equipped with optional 60° and 90° nozzle adapters for flat spray and round spray (see § 8.12 page 73). • Switch off high voltage, •...
DRT7133 D - 2023/01 5.2.6. Robotic versions • Pass the low-voltage cable as well as the air and powder hoses through the sheath, then the coupling and the robotic support. • Place the O-ring and sleeve on the LV cable. Manually connect the LV cable and then the air and powder hoses to the projector.
Inobox (otherwise, a malfunction may occur). 6.1. Summary table of maintenance operations The maintenance intervals indicated in the procedures below are only indicative. The user will have to create his own maintenance schedule as he use Sames equipment. Procedure Detail...
The objective of the proposed preventive maintenance plan is to define in an exhaustive way, the verification, replacement and cleaning actions of the installed Sames equipment. In order to anticipate breakdowns and malfunctions that may be due to technical deviations of the installation, the preventive maintenance plan attached to the user manual lists the routine maintenance operations necessary for better comfort in the use of the production tool.
DRT7133 D - 2023/01 6.3.2. Procedure A2: Electrode support. • Switch off high voltage, • Step 1: Manually unscrew the nozzle nut then remove the deflector. • Step 2: Remove the electrode support. • Step 3: Clean the electrode support with compressed air and also the deflector.
DRT7133 D - 2023/01 6.4. Replacement 6.4.1. Procedure B1: Replacement of air nipple • Step 1: If the projector falls, check the condition of the air nipple: • Step 2: Unscrew the air nipple with a 5 mm hexagon wrench. Replace if necessary. When replacing the O-ring (A), for reassembly, use the seal assembly tool (B) (P/N: 900018753).
DRT7133 D - 2023/01 6.4.3. Procedure C1: Rear body Removal: • Gently fire to separate the rear body from the gun. • Disengage the connector using a small screwdriver of 3 to press the tab. • Loosen the ground screw. •...
DRT7133 D - 2023/01 6.4.4. Procedure D1: Powder tube and penetrant testing version powder tube • Start unscrewing the powder tube with a 14 mm pipe wrench, then continue manually. • Extract the powder tube from the projector. • Clean the inside of the powder tube with compressed air, possibly the outside.
DRT7133 D - 2023/01 6.4.5. Procedure D2: Protective cover assembly Disassembly: • Using a long cross-head screwdriver, loosen the 2 PT 40x 30 screws. • Pull to remove the protective cover assembly. • Check the condition of the O-rings, replace if necessary.
DRT7133 D - 2023/01 6.4.6. Procedure D3: Replacement of HVU • Unscrew the HV contact. • Using a multigrip pliers, extract the HVU from the gun. • Replace the HVU, apply a light coat of dielectric grease (P/N H1GSYN037) to the seal of the new HVU. •...
DRT7133 D - 2023/01 6.4.7. Procedure E1: Replacement of o-rings and 60° and 90° elbows • Unscrew the nozzle nut (4) on the 60° or 90° nozzle adapter by hand. • Remove the electrode support assembly (2) and its deflector (3) flat spray or round spray from the 60° or 90°...
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DRT7133 D - 2023/01 • Remove the 60° or 90° elbow (7) by pushing it out from under it using a non-cutting tool so as not to damage the elbow. Replace it if necessary. • It is essential to replace the 3 o-rings (8) with new ones.
DRT7133 D - 2023/01 7. Troubleshootings Symptoms Probable causes Remedies Check that the spray gun installation and Incorrect installation connections comply with the instructions (see § 1.4 page 10). The projector is incorrectly set Follow the instructions for making adjustments. The powder does not Insufficient air flow rate supplied by the Check the circuit.
DRT7133 D - 2023/01 8. Spare parts list The spare parts are classified in 2 different types: • 1st emergency parts: The 1st emergency parts are strategic components which are not necessarily consumables but which in case of failure prohibit the operation of the equipment. Depending on the production line's commitment and the production rates imposed, the first emergency parts are not necessarily kept available in the customer's stock.
DRT7133 D - 2023/01 8.1. Inogun A FCC Mainte- Unit of nance level Item Part Number Description sale for spare part (*) 910028715 Inogun A FCC projector - cable 30 m 910028699 Common part of the Inogun A FCC/ Inogun A (*) 900018342 Nozzle nut 900016321...
DRT7133 D - 2023/01 8.1.1. Support tube assembly for Inogun FCC Maintenance Unit of Item Part Number Description level for spare sale part (*) 910026238 Support tube assembly for Inogun FCC 900017448 End piece 250000214 Stainless steel FB/90 M 4 / 10 screw 900016077 Inogun support tube J2FTDF410...
DRT7133 D - 2023/01 8.2. Inogun A standard version Member of Exel group...
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DRT7133 D - 2023/01 Maintenance Unit of Item Part Number Description level for sale spare part (*) 910028713 Inogun A projector, cable length: 20 m 910028699 Common part of the Inogun A FCC/ Inogun A (*) 900018342 Nozzle nut 900016321 Medium flat spray deflector (see §...
DRT7133 D - 2023/01 8.3. Robotic Single 60° Inogun A projector Member of Exel group...
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DRT7133 D - 2023/01 Mainte- Unit of nance level Item Part Number Description sale for spare part (*) 910030100 Robotic Single Inogun A assembly + support + cable 30 m 910028699 Common part of the Inogun A FCC/ Inogun A (*) 900018342 Nozzle nut 900016321...
DRT7133 D - 2023/01 8.4. Robotic Twin Convergent Inogun A projector Member of Exel group...
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DRT7133 D - 2023/01 Mainte- Unit of nance level Item Part Number Description sale for spare part (*) Robotic Twin Convergent Inogun A assembly + support 910030101 + cable 30 m 910028699 Common part of the Inogun A FCC/ Inogun A (*) 900018342 Nozzle nut 900016321...
DRT7133 D - 2023/01 8.5. Robotic Twin Parallel Inogun A projector Member of Exel group...
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DRT7133 D - 2023/01 Mainte- Unit of nance level Item Part Number Description sale for spare part (*) Robotic Twin Parallel Inogun A assembly + support + 910030102 cable 30 m 910028699 Common part of the Inogun A FCC/ Inogun A (*) 900018342 Nozzle nut 900016321...
DRT7133 D - 2023/01 8.6. Barrel assembly 5.31 5.41 Maintenance Unit of Item Part Number Description level for spare sale part (*) 910028708 Barrel assembly 910028155 Powder tube assembly (see § 8.6.1 page 910028158 Protective cover assembly (see § 8.6.2 page 56) 910028157 HV contact with o-ring 5.31...
DRT7133 D - 2023/01 8.6.1. Powder tube assembly 5.11 Maintenance Unit of Item Part Number Description level for spare sale part (*) 910028155 Powder tube assembly J2FTDF160 O-ring Level 1: 1st emergency parts Level 2: Wearing parts Member of Exel group...
DRT7133 D - 2023/01 8.7. Barrel assembly, penetrant testing version 5.31 5.41 Maintenance Unit of Item Part Number Description level for spare sale part (*) 910033692 Barrel assembly, penetrant testing version Powder tube assembly, Penetrant testing version 910030173 (see § 8.6.1 page 910028158 Protective cover assembly (see §...
DRT7133 D - 2023/01 8.7.1. Powder tube set, penetrant testing version 5.11 Maintenance Unit of Item Part Number Description level for spare sale part (*) 910030173 Powder tube set, penetrant testing version J2FTDF160 O-ring Level 1: 1st emergency parts Level 2: Wearing parts Member of Exel group...
DRT7133 D - 2023/01 8.8. Holding flange assembly 7.31 Mainte- Unit of nance level Item Part Number Description sale for spare part (*) 910028159 Holding flange assembly J2CTPC185 O-ring X3AVSY123 Zinc plated C M 4 / 20 screw 910029641 Air nipple 7.31 J3ETOR038 O-ring EPDM (included in item.7.3)
DRT7133 D - 2023/01 8.9. Equipped counter electrode 1.21 Mainte- Unit of nance level Item Part Number Description sale for spare part (*) 910028711 Equipped counter electrode J3ETOR097 Counter electrode conductor seal (included in item 1.2) 910024920 Inogun equipped counter electrode 1.21 110001096 Banana plug Dia.: 4 (included in item 1.2)
DRT7133 D - 2023/01 8.10. Electrode supports 8.10.1. Flat spray Unit Maintenance Item Part Number Description level for spare sale parts (*) 910027640 Flat spray electrode support J2CTCN054 O-ring (included in item 4) 900016321 Medium flat spray deflector (grey) 900019952 Narrow flat spray deflector (green) option 900020796...
DRT7133 D - 2023/01 8.10.2. Optional: Extended flat spray nozzle Nozzle Number of Reinforce- Part Spray Spring Electrode Electrode length Body electrode ment Number deflector ionizer extension Support (mm) extensions (*) sleeve 910028485 900021080 900018342 900020896 910027640 910028486 900021081 900021863 900017811 900017797 910032772 900021083...
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DRT7133 D - 2023/01 8.10.2.1. Lengths 150 and 300 mm x 1: length 150 mm x 2: length. 300 mm Member of Exel group...
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DRT7133 D - 2023/01 Maintenance Unit of level for Item Part Number Description sale spare parts 910028485 Extended flat spray nozzle length: 150 mm 910028486 Extended flat spray nozzle length: 300 mm 900018342 Extended nozzle nut length: 150 to 300 900020896 Flat spray narrow deflector for Extended nozzle 900021863...
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DRT7133 D - 2023/01 8.10.2.2. Lengths 450 and 600 mm x 3: length 450 mm x 4: length 600 mm Maintenance Unit of level for Item Part Number Description sale spare parts 910032772 Extended flat spray nozzle length: 450 mm 910032773 Extended flat spray nozzle length: 600 mm 900020473...
DRT7133 D - 2023/01 8.10.3. Round spray Unit Maintenance Item Part Number Description level for sale spare parts (*) 910027641 Round spray electrode support J2CTCN054 O-ring (included in item 4) J2CTPC020 O-ring (included in item 4) 1409259 Round spray deflector, Dia.: 16 mm (white) 900008026 HD Round spray deflector, Dia.: 16 mm (grey) option...
DRT7133 D - 2023/01 8.10.4. Option, Extended round spray nozzles Nozzle Number of Reinforce- Part Spray Spring Electrode Electrode length Body electrode ment Number déflector ionizer extension Support (mm) extensions (*) sleeve 910028576 900021080 900018342 910027641 910028575 900021081 910030942 900021083 900020904 900018523 900017552 910029099 900021085...
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DRT7133 D - 2023/01 Mainte- nance level Unit of Item Part Number Description sale spare parts 910028576 Extended round spray nozzle length: 150 mm 910028575 Extended round spray nozzle length: 300 mm 900018342 Extended nozzle nut length: 150 to 300 1409259 Round spray deflector, Dia.: 16 mm (white) 900008026...
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DRT7133 D - 2023/01 8.10.4.2. Lengths from 450 to 1500 mm 4.10 x 3: length 450 mm x 4: length 600 mm x 5: length 1050 mm x 10: length 1500 mm Member of Exel group...
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DRT7133 D - 2023/01 Mainte- nance level Unit of Item Part Number Description sale spare parts 910030942 Extended round spray nozzle length: 450 mm 910029099 Extended round spray nozzle length: 600 mm 910031754 Extended round spray nozzle length: 1050 mm 910032347 Extended round spray nozzle length: 1500 mm 900020473...
DRT7133 D - 2023/01 8.11. Spray type conversion kits for extended nozzles 8.11.1. Kit for converting a flat spray into a round spray for extended nozzles 4.10 Unit Maintenance Item Part Number Description level for sale spare parts (*) Kit for converting a flat spray into a round spray 910032710 for extended nozzles 1409259...
DRT7133 D - 2023/01 8.11.2. Kit for converting a round spray into a flat spray for extended nozzles Unit Maintenance Item Part Number Description level for sale spare parts (*) Kit for converting a round jet into a flat spray 910032709 for extended nozzles 900020896...
DRT7133 D - 2023/01 8.12. 60° and 90° nozzle adapters 8.12.1. 60° nozzle adapter 22.1 22.2 22.3 22.4 22.5 22.6 22.7 22.8 Maintenance Unit of Item Part Number Description level for sale spare parts (*) 910029247 60° nozzle adapter 22.1 900019144 60°...
DRT7133 D - 2023/01 8.13. Additional equipment 8.13.1. Fixing nut used with Inogun A FCC Maintenance Unit of Item Part Number Description level for sale spare parts (*) 200000412 Fixing nut 50/40 130002080 Fixing nut 40/40 8.13.2. Fixing nut used with Inogun A Maintenance Unit of Item...
DRT7133 D - 2023/01 8.13.3. Common parts Manual flush filter Maintenance Unit of Part Number Description level for sale spare parts (*) 160000148 5μm air filter 1 - 2 F6RLCS204 Male union X3AVSY119 Screw Chc M4 x12 steel 8/8 zinc plated X2BDMU004 Washer M4 U zinc plated steel Level 1: 1st emergency parts...
DRT7133 D - 2023/01 9. Revision index History Created by Checked by: E. Ghio Approuved by S. Court Date Index Purpose of the modification and location 03/2020 S. Court First issue Addition of CSA marking + applicable standards, modification of LV cable length for Inogun A FCC, 09/2020 S.
DRT7133 D - 2023/01 10. Appendices 10.1. Preventive maintenance plan Member of Exel group...
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Les périodicités mentionnées sont des moyennes basées sur l’expérience de Sames. A charge des utilisateurs de les adapter aux conditions de leur installation notamment en fonction de la nature des produits utilisés, des vitesses de travail, etc. Sames se réserve...
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(DRT7132) poudre 1,66 Spray gun Spray gun nozzle During production Checking spray Sames 13, chemin de Malacher 38240 Meylan - France PMP7133-INOGUN A NewDesign, Inogun A Tel. 33 (0)4 76 41 60 60 Page 2/3 Updated on 17/10/2022 C. Baillet...
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2 fois/an Spare parts Stock Spare parts Checking availability of spare parts Sames 13, chemin de Malacher 38240 Meylan - France PMP7133-INOGUN A NewDesign, Inogun A Tel. 33 (0)4 76 41 60 60 Page 3/3 Updated on 17/10/2022 C. Baillet...
DRT7133 D - 2023/01 10.2. EU and UK declarations of conformity Member of Exel group...
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Established in Meylan, on 16-janv.-23 | 09:25 CET Sames Siège Social / Headquarter: 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex - France - Tél / Phone: +33 (0)4 76 41 60 60 SAS au capital de 12.720.000 euros | RCS Grenoble: 572 051 688 | Code APE: 2829B | TVA intracom: FR36 572051688 info@sames.com...
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Данная декларация соответствия выдана под исключительную ответственность производителя./ この適合宣言は、製造者の単独責任のもとで発行されています。/本符合性声明由制造商全权负责发布。 Sames Siège Social / Headquarter: 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex - France - Tél / Phone: +33 (0)4 76 41 60 60 SAS au capital de 12.720.000 euros | RCS Grenoble: 572 051 688 | Code APE: 2829B | TVA intracom: FR36 572051688...
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Established in Meylan, on 16-janv.-23 | 11:54 CET Sames Siège Social / Headquarter: 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex - France - Tél / Phone: +33 (0)4 76 41 60 60 SAS au capital de 12.720.000 euros | RCS Grenoble: 572 051 688 | Code APE: 2829B | TVA intracom: FR36 572051688 info@sames.com...
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Данная декларация соответствия выдана под исключительную ответственность производителя./ この適合宣言は、製造者の単独責任のもとで発行されています。/本符合性声明由制造商全权负责发布。 Sames Siège Social / Headquarter: 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex - France - Tél / Phone: +33 (0)4 76 41 60 60 SAS au capital de 12.720.000 euros | RCS Grenoble: 572 051 688 | Code APE: 2829B | TVA intracom: FR36 572051688...
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Sames 13, Chemin de Malacher 38240 Meylan - France 33 (0)4 76 41 60 60...