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Sames Inocart VT Instruction Manual

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Inocart VT - Inocart H
Cart for powder gun
Instruction manual
DRT7159
B - 2023/03

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Summary of Contents for Sames Inocart VT

  • Page 1 Inocart VT - Inocart H Cart for powder gun Instruction manual DRT7159 B - 2023/03...
  • Page 2 All communication or reproduction of this document, in any form whatsoever and all use or communication of its contents are forbidden without express written authorisation from Sames. The descriptions and characteristics mentioned in this document are subject to change without prior notice © Sames 2020 - Translation of the original instruction manual Member of Exel group DRT7159...
  • Page 3 Services Certification and referencing Sames is certified as a training center by the DIRRECTE of the Auvergne Rhône Alpes region under the number 84 38 06768 38. Our company provides, throughout the year, training courses allowing you to acquire the essential know-how for the implementation and maintenance of your equipment in order to guarantee its performance in the long term.

  • Page 4: Table Of Contents

    7.
  • Page 5 9.1.1. Inocart VT cart, Europe, UK and US versions....... . .

  • Page 6: Health And Safety Instructions

    1. Health and safety instructions This manual contains links to the following operating instructions: • see DRT6426 for the CS 130 powder pump. • see DRT7132 for the Inogun M/M + spray gun. • see DRT7145 for the Inobox control module. 1.1.
  • Page 7 ATEX / UKCA Inocart VT configurations Inocart VT Inobox P/N 910029983 910029950 910029950-12 910030904 910030904-12 ATEX / UKCA Inocart H configurations Inocart H Inobox P/N 910029984 910030365 910030365-12 910030906 910030906-12 Member of Exel group DRT7159 B - 2023/03...

  • Page 8: Meaning Of Pictograms

    1.3. Meaning of pictograms Warning Warning Warning Warning General warning electricity Automatic start-up Hot surface Explosive material sign Warning Warning Warning for Warning Warning High pressure Crushing of hands explosive Flammable Corrosive atmospheres material subtance Warning Warning No access for Wear ear Wear a face Toxic material...

  • Page 9: Simplified Analysis Of Potential Ignition Sources According To En 80079-36

    Before any use of the Inobox control module, check that all operators: • have previously be trained by the compagny Sames, or by their distributors registered by them for this purpose. • have read and understood the user manual and all rules for installation and operation, as laid out below.
  • Page 10 10The ambient operating temperature must be between 0 and 40°C. 11The electrostatic powder spraying equipment must be maintained regularly in accordance with the indications and instructions given by Sames. Repairs must be carried out in strict accordance with these instructions. Member of Exel group...
  • Page 11 12The electrostatic powder spraying equipment should only be operated if it is in perfect condition. Damaged equipment must be removed from service immediately and repaired. 13Before cleaning the projectors or doing any other work in the spray area, the power supply to the high-voltage generator must be disconnected, protected against restarting and the HV circuit protected.

  • Page 12: Important Recommendations

    (32 °F to 104 °F) The storage temperature must never exceed +60°C. 1.7.5. Sound level The sound pressure level generated by Inocart VT is equal to 80.2 dBA and 78.1 dBA for the Inocart H under the specified operating conditions. Conditions of measurement: The equipment was put into operation at maximum characteristics, the measurements were carried out at different positions at 1 m from the cart without powder in the Powder laboratory at the Sames site in Meylan, France.

  • Page 13: Guarantee

    • use of seals not complying with Sames recommendations, • pollution of air circuits by fluids or substances other than air. The Sames carts type Inocart VT and Inocart H are covered by a warranty (refer to the general sales conditions for its application).

  • Page 14: Introduction

    Available in two versions: • Inocart VT: Equipped with a vibrating table that can support a 20 kg powder box, it is designed for frequent and quick color changes. It is also equipped with a removable support arm and an integrated cleaning system: Fast Clean.
  • Page 15 Inocart VT equipment Inobox VT control module CS 130 powder pump Plunger tube Vibrating table Inogun M spray gun Inocart H equipment Inobox H control module CS 130 powder pump Tank Inogun M spray gun Member of Exel group DRT7159...

  • Page 16: Characteristics

    • on a vibrating table, a box with a maximum mass of 20 kg of powder in an inclined way. • a tank that can contain about 50 useful liters of fluidized powder, i.e. 20 kg. Dimensions of the Inocart VT (H x W x D) 1230 x 490 x 630 mm...

  • Page 17: Operation

    4. Operation 4.1. With vibrating table The powder paint is contained in its original box of up to 20kg. It is placed on the vibrating table. The vibration of the table is obtained thanks to the vibrator and allows the fluidizing head to penetrate the powder. The operation of the vibrator is triggered by an action on the gun trigger.

  • Page 18: Installation

    6. Installation The Inocart VT or H carts are delivered assembled. 6.1. Vibrating table version • Step 1: Place the support arm in its housing. • Step 2: Place the plunger tube (A) equipped with the CS 130 pump in the support arm and connect the 2 hoses to the powder pump blue to blue, red to red.

  • Page 19: Inocart Vt Dual Version

    6.1.1. Inocart VT dual version • Step 1: Place the wall bracket on the cabin wall. • Step 2: Install the dual plunger wiring set. • Step 3: Install the 2nd Inobox control module and connect (see DRT7145) the 2nd wiring set.

  • Page 20: Hopper Version

    6.2. Hopper version • Step 1: Release the ground wire lug attached to the cart and connect it to the hopper. Then connect the fluidizing hose to the hopper. • Step 2: Equip the plunger tube with the CS 130 pump, then place the assembly in one of the holes in the hopper.

  • Page 21: Inocart H Dual Version

    6.2.1. Inocart H dual version • Step 1: Place the wall bracket on the cabin wall. • Step 2: Install the dual plunger wiring set. • Step 3: Install the 2nd Inobox control module and connect (see DRT7145) the wiring set. •...

  • Page 22: Use Of Inocart Vt Or H Equipment

    7. Use of Inocart VT or H equipment 7.1. Powder application As the equipment has already been installed according to the safety rules (see § 1.5 page 9) and the instructions given (see § 6 page 18), follow the steps described below: •...

  • Page 23: Maintenance

    Therefore, the periodicity of maintenance indicated in the procedures below is only indicative. The user will have to create his own maintenance range as he uses the Sames equipment. Procedure...

  • Page 24: Preventive Maintenance Plan - See Pmp 7159

    The objective of the proposed preventive maintenance plan is to define in an exhaustive way, the verification, replacement and cleaning actions of the installed Sames equipment. In order to anticipate breakdowns and malfunctions that may be due to technical deviations of the installation, the preventive maintenance plan attached to the user manual lists the routine maintenance operations necessary for better comfort in the use of the production tool.

  • Page 25: Procedure B: Powder Pump / Plunger Tube Cleaning

    8.3.2. Procedure B: Powder pump / plunger tube cleaning Before any intervention, refer to the health and safety instructions (see § 1.6 page 9) and (see § 1.7.2 page 12) for the protection of control module valves. This cleaning is done at each change of shift or at each change of color. •...
  • Page 26 • Step 5: Place the fluidizing tube over the Fast Clean and press 2 or 3 times to clean the internal circuit. Never use the Fast Clean if the cleaning mode is not activated. • Step 6: Disconnect the CS 130 pump from the fluidizing tube and place it on its holder.

  • Page 27: Replacement

    8.4. Replacement The following maintenance operations are to be carried out in the workshop. 8.4.1. Procedure C1: Replacement of filter • Step 1: Remove the rear panel from the cart. • Step 2: Disconnect the air supplies. • Step 3: Unscrew the brass plug (A) and remove the filter assembly.

  • Page 28: Procedure C2: Replacement Of Vibrator

    8.4.2. Procedure C2: Replacement of vibrator Removal • Step 1: Disconnect the vibrator cable on the Inobox side. • Step 2: Remove the vibrating table (see § 8.4.3 page 30). • Step 3: Remove the vibrator wall by unscrewing the 4 screws/washers.
  • Page 29 Reassembly • Step 7: Apply a few drops of normal threadlocker (P/N H2CPAL046) on the 4 fixing screws • Step 8: Place the vibrator on the cart, screw the screws crosswise and in approach, then tighten to a torque of 10 N.m. •...

  • Page 30: Procedure C3: Replacement Of Elastic Pads Of The Vibrating Table

    8.4.3. Procedure C3: Replacement of elastic pads of the vibrating table • Step 1: Unscrew the 6 screws (A) holding the vibrating table and remove it. • Step 2: Using a 10" socket wrench, remove the 4 elastic pads (B) and replace them. •...

  • Page 31: Procedure C4: Fast Clean Replacement

    8.4.4. Procedure C4: Fast Clean replacement • Step 1: Disconnect the hose from the Fast Clean. • Step 2: Unscrew the 2 screws (A) securing the Fast Clean and remove it. • Step 3: Insert the new Fast Clean, tighten the 2 screws (A) and then reconnect it.
  • Page 32 • Step 7: Position / center the inner tube on the center guide of the tool. • Step 8: By pressing firmly on the top of the tube (can be tapped with the mallet) push the center tube into the washer until the outer tube starts to center on the nose.

  • Page 33: Spare Parts List

    9. Spare parts list The spare parts are classified in 2 different types: • 1st emergency parts: The 1st emergency parts are strategic components which are not necessarily consumables but which in case of failure prohibit the operation of the equipment. Depending on the production line's commitment and the production rates imposed, the first emergency parts are not necessarily kept available in the customer's stock.

  • Page 34: Equipment Inocart Vt

    9.1. Equipment Inocart VT Member of Exel group DRT7159 B - 2023/03...
  • Page 35 Maintenance Item Part Number Description level for sale spare parts (*) 910029950 Inocart VT equipped Vibrating table - 6m 910029950-12 Inocart VT equipped Vibrating table - 12m Inocart VT Cart (see § 9.1.1 page 910030034 Inogun M spray gun (see DRT7132) ∅...
  • Page 36 Maintenance Item Part Number Description level for sale spare parts (*) 910030904 Inocart VT equipped Vibrating table - 6m 910030904-12 Inocart VT equipped Vibrating table - 12m Inocart VT Cart (see § 9.1.1 page 910030034 Inogun M spray gun (see DRT7132) ∅...

  • Page 37: Inocart Vt Cart, Europe, Uk And Us Versions

    9.1.1. Inocart VT cart, Europe, UK and US versions 1.13 1.12 1.11 1.10 1.10 Member of Exel group DRT7159 B - 2023/03...
  • Page 38 Maintenance Unit level for Item Part Number Description spare parts sale Inocart VT cart 910029883 Inocart VT control module (see DRT7145) J2CTPB253 O-ring PU hose D: 10 x 1,25 black antistatic 130001492 0.4 m (connection between filter and Inobox) 910030392...
  • Page 39 9.1.1.1. Equipped plunger tube 1.72 1.71 Unit Maintenance Item Part Number Description level for sale spare parts (*) 910025252 Equipped plunger tube 1.71 910031418 Equipped porous washer 1.72 J2CTPB253 O-ring Level 1: 1st emergency parts Level 2: Wearing parts Member of Exel group DRT7159 B - 2023/03...

  • Page 40: Equipment Inocart H

    9.2. Equipment Inocart H Member of Exel group DRT7159 B - 2023/03...
  • Page 41 Europe version Unit Maintenance Item Part Number Description level for sale spare parts (*) 910030365 Inocart H equipped hopper - 6m 910030365-12 Inocart H equipped hopper - 12m Inocart H cart (see § 9.2.1 page 910013775 CS 130 powder pump (see DRT6426) 910030912...
  • Page 42 US version Unit Maintenance Item Part Number Description level for sale spare parts (*) 910030906 Inocart H equipped hopper - 6m 910030906-12 Inocart H equipped hopper - 12m Inocart H cart (see § 9.2.1 page 910013775 CS 130 powder pump (see DRT6426) 910030912...

  • Page 43: Inocart H Cart, Europe And Us Versions

    9.2.1. Inocart H cart, Europe and US versions Unit Maintenance Item Part Number Description level for sale spare parts (*) Inocart H cart 910029884 Inobox H control module (see DRT7145) 910030921 Wiring set PU hose D: 10 x 1,25 black antistatic 130001492 0,4 m (connection between filter and Inobox)

  • Page 44: Inotank Plunger Tube

    9.2.2. Inotank plunger tube 1.72 Unit Maintenance Item Part Number Description level for sale spare parts (*) 910030912 Inotank plunger tube 1.72 J2CTPB253 O-ring Level 1: 1st emergency parts Level 2: Wearing parts Member of Exel group DRT7159 B - 2023/03...

  • Page 45: Equipped Inotank Hopper

    9.2.3. Equipped Inotank hopper Unit Maintenance Item Part Number Description level for sale spare parts (*) 130002065AT Equipped Inotank hopper 150000098 Smoke exhaust duct J2CTCN052 O-ring 130002097 Inotank 50l Closing Collar 150000099 Fluidizing plate 160000269 Fluidizing plate seal 130002096 Grounding nut Level 1: 1st emergency parts Level 2: Wearing parts Member of Exel group...

  • Page 46: Equipment Inocart Vt Dual

    Unit Maintenance Item Part Number Description level for sale spare parts (*) 910030364 Inocart VT Dual equipped Vibrating table Inocart VT Dual Cart (see § 9.3.1 page 910029883 Inocart VT control module (see DRT7145) 910013775 CS 130 powder pump (see...
  • Page 47 Unit Maintenance Item Part Number Description level for sale spare parts (*) 910030905 Inocart VT Dual equipped Vibrating table Inocart VT Dual Cart (see § 9.3.1 page 910029883 Inocart VT control module (see DRT7145) 910013775 CS 130 powder pump (see...

  • Page 48: Inocart Vt Dual Cart Europe / Us

    9.3.1. Inocart VT Dual cart Europe / US 1.13 1.12 1.11 1.10 1.10...
  • Page 49 Maintenance Unit level for Item Part Number Description spare parts sale Inocart VT Dual cart J2CTPB253 O-ring PU hose D: 10 x 1,25 black antistatic 130001492 0.4 m (connection between filter and Inobox) 910030392 Inocart VT wiring set 910031421 Wiring set 12m...

  • Page 50: Inocart Dual Arm

    9.3.2. Inocart dual arm Unit Maintenance Item Part Number Description level for sale spare parts (*) 910031441 Inocart dual arm 900018003 Plunger tube guide 250000418 Stainless steel rounded CHC screw M6/12 900019057 Inocart double tube frame 250000375 Black shoulder sleeve 900019026 Retractable stop 900018003...

  • Page 51: Equipment Inocart H Dual Version

    9.4. Equipment Inocart H Dual version Schematic diagram Remote equipments Note: only CS130 powder pumps are installed on cart side, the LV cable is 6 m long. Member of Exel group DRT7159 B - 2023/03...
  • Page 52 Europe version Unit Maintenance Item Part Number Description level for sale spare parts (*) 910030366 Inocart H dual e(quipped 2 hoppers) Europe Inocart H Cart (see § 9.2.1 page 910029884 Inocart H control module (see DRT7145) 910013775 CS 130 powder pump (see DRT6426) 910030912...

  • Page 53: Revision Index History

    10. Revision index History Created by: Checked by: E Ghio Approuved by: S. Court Date Index Purpose of the modification and location 2020/09 S. Court First issue UKCA Marking Change of identity and logo Update of the graphic charter 2023/03 O.

  • Page 54: Appendices

    11. Appendices 11.1. Maintenance preventive plan Member of Exel group DRT7159 B - 2023/03...

  • Page 55: Eu And Uk Declarations Of Conformity

    Les périodicités mentionnées sont des moyennes basées sur l’expérience de Sames. A charge des utilisateurs de les adapter aux conditions de leur installation notamment en fonction de la nature des produits utilisés, des vitesses de travail, etc. Sames se réserve...
  • Page 56 Adjustable fluidisation air Checking state and smooth Every start production functioning Sames 13, chemin de Malacher PMP7159-Inocart VT H NewDesign, INOCART VT&H 38240 Meylan - France Page 2/7 Updated on 19.04.2023 C. Baillet Tel. 33 (0)4 76 41 60 60...
  • Page 57 Hoses and unions Wear / Leakage check Every start production pneumatic Sames 13, chemin de Malacher PMP7159-Inocart VT H NewDesign, INOCART VT&H 38240 Meylan - France Page 3/7 Updated on 19.04.2023 C. Baillet Tel. 33 (0)4 76 41 60 60...
  • Page 58 Checking the cleanliness of 1,66 Equipment Barrel the blowing air outlet electrode Sames 13, chemin de Malacher PMP7159-Inocart VT H NewDesign, INOCART VT&H 38240 Meylan - France Page 4/7 Updated on 19.04.2023 C. Baillet Tel. 33 (0)4 76 41 60 60...
  • Page 59 Pompes à poudre Injecteur venturi Remplacement 8,33 Powder pumps Venturi injector Replacement Sames 13, chemin de Malacher PMP7159-Inocart VT H NewDesign, INOCART VT&H 38240 Meylan - France Page 5/7 Updated on 19.04.2023 C. Baillet Tel. 33 (0)4 76 41 60 60...
  • Page 60 (2 fois/an / 1,66 Process parameter High voltage Record value twice a year Sames 13, chemin de Malacher PMP7159-Inocart VT H NewDesign, INOCART VT&H 38240 Meylan - France Page 6/7 Updated on 19.04.2023 C. Baillet Tel. 33 (0)4 76 41 60 60...
  • Page 61 Stock Spare parts Checking availability of twice a spare parts year Sames 13, chemin de Malacher PMP7159-Inocart VT H NewDesign, INOCART VT&H 38240 Meylan - France Page 7/7 Updated on 19.04.2023 C. Baillet Tel. 33 (0)4 76 41 60 60...
  • Page 62 11.2. EU and UK declarations of conformity Member of Exel group DRT7159 B - 2023/03...
  • Page 63 The manufacturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation. Chariot poudre / Powder cart Equipment type Inocart VT, Inocart H Marking II 3 D Ex h IIIC T100°C Dc 2014/34/UE EN 80079-36 : 2016...
  • Page 64 Данная декларация соответствия выдана под исключительную ответственность производителя./ この適合宣言は、製造者の単独責任のもとで発行されています。/本符合性声明由制造商全权负责发布。 Sames Siège Social / Headquarter: 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex - France - Tél / Phone: +33 (0)4 76 41 60 60 SAS au capital de 12.720.000 euros | RCS Grenoble: 572 051 688 | Code APE: 2829B | TVA intracom: FR36 572051688...
  • Page 65 The manufacturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation. Chariot poudre / Powder cart (2)Equipment type Inocart VT, Inocart H Marking II 3 D Ex h IIIC T100°C Dc EN 80079-36 : 2016 2016 No.
  • Page 66 Данная декларация соответствия выдана под исключительную ответственность производителя./ この適合宣言は、製造者の単独責任のもとで発行されています。/本符合性声明由制造商全权负责发布。 Sames Siège Social / Headquarter: 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex - France - Tél / Phone: +33 (0)4 76 41 60 60 SAS au capital de 12.720.000 euros | RCS Grenoble: 572 051 688 | Code APE: 2829B | TVA intracom: FR36 572051688...
  • Page 67 Sames bonds, protects and beautifies all materials. More than a supplier, Sames is the partner of your performance. We Simply Apply the Most Efficient Solutions. Headquarter: 13, Chemin de Malacher - CS70086 - 38243 Meylan Cedex - France...

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