Kohler LH630-775 Service Manual page 108

Figure 8-37. Installing Thrust Washer.
10. Starter reassembly when replacing the Brushes/
Brush Holder Assembly:
a. Hold the starter assembly vertically on the
end housing, and carefully position the
assembled brush holder assembly, with the
supplied protective tube, against the end of
the commutator/armature. The mounting
screw holes in the metal clips must be "up/
out." Slide the brush holder assembly down
into place around the commutator, and
install the positive (+) brush lead grommet in
the cutout of the frame. See Figure 8-38. The
protective tube may be saved and used for
future servicing.
Figure 8-38. Installing Brush Holder Assembly with
Supplied Tube.
Starter reassembly when not replacing the Brushes/
Brush Holder Assembly:
a. Carefully unhook the retaining caps from over
each of the brush assemblies. Do not lose the
springs.
Electrical System and Components
Figure 8-39. Removing Retaining Clips.
b. Position each of the brushes back in their slots
so they are flush with the I.D. of the brush
holder assembly. Insert the Brush Installation
Tool (with extension), or use the tube
described above from a prior brush
installation, through the brush holder
assembly, so the holes in the metal mounting
clips are "up/out."
c. Install the brush springs and snap on the four
retainer caps. See Figure 8-40.
Figure 8-40. Brush Installation Tool with Extension.
d. Hold the starter assembly vertically on the
end housing, and carefully place the tool (with
extension) and assembled original brush
holder assembly onto the end of the armature
shaft. Slide the brush holder assembly down
into place around the commutator, install the
positive (+) brush lead grommet in the cutout
of the frame. See Figure 8-41.
Section 8
8
8.19