Checking The Oil Cooler; Checking The Water Jacket Joint; Installing The Oil Cooler - Yamaha XSR MTM690 2016 Service Manual

EAS30441

CHECKING THE OIL COOLER

1. Check:
• Oil cooler
Cracks/damage → Replace.
2. Check:
• Oil cooler inlet hose
• Oil cooler outlet hose
• Water pump outlet hose
Cracks/damage → Replace.
EAS31123

CHECKING THE WATER JACKET JOINT

1. Check:
• Water jacket joint
Mineral deposits/rust → Eliminate.
EAS30442

INSTALLING THE OIL COOLER

1. Clean:
• Mating surfaces of the oil cooler and the
crankcase
(with a cloth dampened with lacquer thinner)
2. Install:
• Gasket
New
• Oil cooler "1"
• Oil filter cartridge union bolt
Oil filter cartridge union bolt
40 Nm (4.0 m·kgf, 29 ft·lbf)
TIP
• Before installing the oil cooler, apply engine oil
lightly to the oil filter cartridge union bolt.
• Align the projection "a" on the oil cooler with the
slot "b" in the crankcase.
1
3. Fill:
• Cooling system
(with the specified amount of the recom-
mended coolant)
Refer to "CHANGING THE COOLANT" on
page 3-24.
b
a
• Crankcase
(with the specified amount of the recom-
mended engine oil)
Refer to "CHANGING THE ENGINE OIL" on
page 3-21.
4. Check:
• Cooling system
Leaks → Repair or replace any faulty part.
Refer to "INSTALLING THE RADIATOR" on
page 6-4.
5. Measure:
• Radiator cap opening pressure
Below the specified pressure → Replace the
radiator cap.
Refer to "CHECKING THE RADIATOR" on
page 6-3.
6-6
OIL COOLER