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Installation
When installing on chassis with pre-drilled holes,
go directly to point 16.
10. When installing on a frame without pre-drilled holes,
install first with a screw in the brackets' slot-shaped
holes. On the vehicle chassis, mark the middle of
the brackets' slot-shaped holes and then drill Ø14
mm holes in the frame, see Image 34.
11. Bolt the brackets securely on the outside of the vehicle
chassis. Use M14x45 bolts and install the associated
washer and nut on the inside of the vehicle chassis.
Install the bolts but do not tighten.
12. Check and perform fine adjustment regarding the
position of the lift. Then tighten the bolts with a
torque wrench. Tightening torque: 120 Nm.
13. Using a torque wrench, tighten the bolts holding the
U-profiles. Tightening torque: 280 Nm.
14. Drill holes in the vehicle chassis for mounting
bolts, Ø14 mm. Drill in the outer holes of each
bracket. Use M14x45 bolts and install the associ-
ated washer and nut on the inside of the vehicle
chassis. Installation must be performed with at
least 6 bolts in the outer holes. The bolt that was
installed initially in the slot-shaped hole may not
be included in this figure. If necessary, this bolt can
now be moved to one of the outer holes, see illus-
tration. Then tighten the bolts with a torque wrench.
Tightening torque: 120 Nm.
NOTE!
Welding is not permitted on the chassis brackets.
Do not move the lift all the way to the armstops or
with the platform fitted before all the bolts are fully
tightened against the chassis.
Do not place the lift under load until:
· the correct number of bolts have been installed
and torque-tightened.
·
the vehicle body is installed to reinforce the
truck chassis.
15. Remove the mounting jig.
www.zepro.com
35 mm
Image 33. The chassis bracket requires
at least 35 mm clearance between ve-
hicle chassis and support frame
D
Min. 20
Min. 260
Min. 6 pcs.
M14x45 10.9
120 Nm
Image 34. Install the chassis bracket
with at least six M14x45 10.9 bolts
ZN 2500-130/150
New hole
25
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