Table Of Contents - Zepro ZN 2500-130 Installation Instruction

Contents
Contents
1 Important information ....................................................................................... 5
1.1 Attention! .....................................................................................................5
1.2 Technical support .........................................................................................5
1.3 Identifikation ................................................................................................6
1.4 CE marking ....................................................................................................6
1.5 Product approval .........................................................................................6
1.6 Hydraulic oil ..................................................................................................6
1.7 Guarantee .....................................................................................................6
1.8 Repainting .....................................................................................................7
1.9 Battery maintenance ....................................................................................7
2 Safety rules ........................................................................................................ 8
2.1 Moving parts - free movement .....................................................................8
2.2 Connection of third-party equipment is forbidden ......................................8
2.3 Installation ....................................................................................................8
3 Before installation .............................................................................................. 9
3.1 Vehicle chassis requirements .......................................................................9
3.2 Statutory dimensions ...................................................................................9
3.3 Calculating the installed dimensions ..........................................................11
3.4 Installed dimensions ZN 2500 - 150 ............................................................12
3.5 Installed dimensions ZN 2500 - 130 ............................................................12
3.6 Rear beam cut-outs ....................................................................................14
3.7 Adjusting the chassis brackets ....................................................................15
3.8 Temporary connection ................................................................................16
3.9 Prepare the tail lift ......................................................................................19
4 Installation ....................................................................................................... 21
4.1 Chassis bracket ..........................................................................................21
4.2 Support frame, trailer .................................................................................22
4.3 Support frame, truck ..................................................................................24
4.4 Platform ......................................................................................................27
4.5 Armstops ....................................................................................................32
4.6 Sealing strip (horizontal) .............................................................................32
4.7 Sealing strip (vertical) .................................................................................32
4.8 Underrun protection ..................................................................................33
4.9 Purging the cylinders ..................................................................................34
4.10 Platform tilt speed ......................................................................................34
4.11 Angle sensor / Inclinometer .......................................................................35
4.12 Controllers ..................................................................................................37
5 Cable routing ................................................................................................... 39
5.1 General .......................................................................................................39
5.2 Maximum power consumption - Minimum recommended conductor
cross sectional area ....................................................................................40
5.3 Battery maintenance ..................................................................................40
5.4 Main power cable, earth cable, main fuse and main switch ......................41
5.5 Control power cable ...................................................................................43
5.6 Open platform alarm ..................................................................................43
5.7 Foot controller / Warning lights .................................................................43
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ZN 2500-130/150
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