KaVo Everest engine Base Camp 4140 Assembly Instructions Manual
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KaVo Everest engine Base Camp 4140 Assembly Instructions Manual

KaVo Everest engine Base Camp 4140 Assembly Instructions Manual

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Assembly instructions
Everest
engine Base Camp 4140
®
Always be on the safe side.

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Summary of Contents for KaVo Everest engine Base Camp 4140

  • Page 1 Assembly instructions Everest engine Base Camp 4140 ® Always be on the safe side.
  • Page 2 Sales: Manufacturer: KaVo Dental GmbH Kaltenbach & Voigt GmbH Bismarckring 39 Bismarckring 39 D-88400 Biberach D-88400 Biberach Tel. +49 7351 56-0 www.kavo.com Fax +49 7351 56-1488...

  • Page 3: Table Of Contents

    6.3 Do a reference run ..........................24 6.4 Mount the housing ..........................26 7 Calibrate the Everest engine Base Camp 4140 ..................27 7.1 Required tools and materials for the calibration ..................27 7.2 Mill the calibration body ......................... 28 7.2.1 Start the KaVo Everest Base Camp control ...................
  • Page 4 Assembly instructions Everest engine Base Camp 4140 ® Contents 7.3 Evaluate the calibration body ......................... 41 7.3.1 Measure the calibration body ......................41 7.3.2 Check the active machine parameters ................... 41 7.3.3 Record the current machine and cycle parameters Y and P51 ..........

  • Page 5: User Instructions

    CE mark (Communauté Européenne). A product with this mark meets the requirements of the corresponding European directive, i.e., the applicable European standard. Action required 1.1.3 Target group This document is for service technicians who have been trained by KaVo for the product. 3/51...

  • Page 6: Service

    Base Camp 4140 ® 1 User instructions 1.2 Service 1.2 Service Service hotline: +49 7531 56-2100 Service.Everest@kavo.com User hotline: +49 7531 56-2200 Please indicate the product serial number or version number. Additional information can be obtained at: www.kavo.com 4/51...

  • Page 7: Scope Of Delivery And Packaging

    2.1 Scope of supply for the Everest engine Base Camp 2 Scope of delivery and packaging 2.1 Scope of supply for the Everest engine Base Camp KaVo Everest engine Base Camp 4140 ① Milling/grinding unit ⑧ Gripping yokes and tension rings ②...
  • Page 8 Assembly instructions Everest engine Base Camp 4140 ® 2 Scope of delivery and packaging 2.1 Scope of supply for the Everest engine Base Camp Consumables (no illustration): Allen key Wrench size Mat. no. 2.5 mm 1.005.0600 5 mm 1.004.1568 6 mm 1.001.7574 6/51...

  • Page 9: Packaging

    Assembly instructions Everest engine Base Camp 4140 ® 2 Scope of delivery and packaging 2.2 Packaging 2.2 Packaging Packaged unit 1: Milling/grinding unit ▪ Length: 1,040 mm ▪ Width: 890 mm ▪ Height: 1,432 mm ▪ Weight: Approx. 305 kg gross and approx. 280 kg net Packing piece 2 Industrial PC with keyboard, mouse, monitor and power supply ▪...

  • Page 10: Safety

    Assembly instructions Everest engine Base Camp 4140 ® 3 Safety 3.1 Description of safety instructions 3 Safety 3.1 Description of safety instructions 3.1.1 Warning symbol Warning symbol 3.1.2 Structure The introduction describes the type and source of the hazard. This section describes the potential consequences of non-observance. ▶...

  • Page 11: Product Description

    Assembly instructions Everest engine Base Camp 4140 ® 4 Product description 4.1 KaVo Everest engine Base Camp 4 Product description 4.1 KaVo Everest engine Base Camp Milling/grinding unit PC Monitor and Keyboard Control PC 9/51...
  • Page 12 Assembly instructions Everest engine Base Camp 4140 ® 4 Product description 4.1 KaVo Everest engine Base Camp ID reader and adapter Coolant/lubricant unit ① Power pack with power switch to turn off the power supply. 10/51...

  • Page 13: First Use

    5 First use 5.1 Important instructions for startup Note The KaVo Everest engine Base Camp may only be started up by engineers trained by KaVo. Note No additional software may be installed on the control computer for the KaVo Eve‐...

  • Page 14: Location

    ▶ Make sure that the unit is set up on a perfectly level surface. ▶ The KaVo Everest engine Base Camp must be set up so that the mains dis‐ connection switch can be activated without difficulty at any time.

  • Page 15: Installation

    See also: 5.2 Location, Page 12 ▶ Use the provided means of transportation (lifting straps, hoisting crane) to place the KaVo Everest engine Base Camp on the table. Make sure that the lifting straps do not damage the electronics or the Z motor.

  • Page 16: Adapt The Voltage

    Assembly instructions Everest engine Base Camp 4140 ® 5 First use 5.3 Installation Connect the compressed air service unit Damage as a result of incorrect fitting Damage may occur if it is not fitted correctly ▶ Fit the maintenance unit of the compressed air line vertically. CAUTION ▶...

  • Page 17: Connect The System

    Electrical current Electrical shock ▶ Make sure that the system voltage is disconnected while connecting the sys‐ CAUTION tem. ▶ Connect the components of the KaVo Everest engine Base Camp according to the connection plan. B A Z Connection diagram 15/51...
  • Page 18 Assembly instructions Everest engine Base Camp 4140 ® 5 First use 5.3 Installation Power supply unit X-Axis Stepper Motor Power Supply Stepper motor control to PC (B axis) (x4) Y-Axis Stepper Motor Power Supply Stepper motor control to PC (X, Y, Z, (x8) A axis) Z-Axis Stepper Motor Power Supply...

  • Page 19: Connect The Cooling Lubricant

    Assembly instructions Everest engine Base Camp 4140 ® 5 First use 5.3 Installation 5.3.5 Connect the cooling lubricant ① Mains cable for the cooling lubricant ④ Connecting cable between power pump supply and pump ② Aerosol exhaust power cable ⑤ Aerosol exhaust hose ③...
  • Page 20 Assembly instructions Everest engine Base Camp 4140 ® 5 First use 5.3 Installation Using a candle filter (optional accessory) Mat. no. 1.005.2070 Candle filter ( ① Candle filter outlet ③ Sump ② Candle filter inlet Installing the candle filter ▶ Connect the candle filter inlet ② to the cooling lubricant supply hose. ▶...

  • Page 21: Connect The Computer Network

    By contrast, the Everest scan pro and the Everest scan pro eco can only transmit jobs to the Everest engine. ▶ If just one KaVo Everest engine Base Camp is to be connected without a network to KaVo Everest scan Base Camp attach network cable RJ 45 (cross-over) to the NET connection on the rear of the control PC.
  • Page 22 Assembly instructions Everest engine Base Camp 4140 ® 5 First use 5.3 Installation ▶ If a network is available, connect the PC using standard network cables (not supplied with the unit). Data transfer options: ① Everest ② Everest Base Camp 20/51...

  • Page 23: Settings For Service

    Assembly instructions Everest engine Base Camp 4140 ® 6 Settings for service 6.1 Overview of control panel 6 Settings for service 6.1 Overview of control panel See also: Product description in the instructions for use. Everest engine Tool indicator T1 (rough working) Tool indicator T2 (smoothing) Coolant/lubricant function key Stop function key...
  • Page 24 Assembly instructions Everest engine Base Camp 4140 ® 6 Settings for service 6.1 Overview of control panel Initial state function key Extractor unit function key 22/51...

  • Page 25: Start The Everest Engine Base Camp

    6 Settings for service 6.2 Start the Everest engine Base Camp 6.2 Start the Everest engine Base Camp The first time you start the KaVo Everest engine Base Camp, follow the sequence below: ▶ Turn on the power supply. ▶ Turn on the control PC and monitor (password not necessary).

  • Page 26: Do A Reference Run

    6.3 Do a reference run 6.3 Do a reference run Note After installing the KaVo Everest Engine or changing a power supply, each axis must separately do a reference run. The five axes and their positions: ▪ Spatial axis X (horizontal) ▪...
  • Page 27 Make sure that only the button "A axis" (F4) has a green background. All of the other axes must be deactivated. The Kavo Everest Engine does a reference run in the A direction. ▶ Click the button "B axis" (F5), and press the function key Start on the control panel.

  • Page 28: Mount The Housing

    Assembly instructions Everest engine Base Camp 4140 ® 6 Settings for service 6.4 Mount the housing 6.4 Mount the housing ▶ Turn off the power supply. ▶ Remove the control panel. ▶ Mount the housing. ▶ Adjust the housing. The joints of the doors and drawers should be the same size (gap width: approx. 4 mm).

  • Page 29: Calibrate The Everest Engine Base Camp 4140

    Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.1 Required tools and materials for the calibration 7 Calibrate the Everest engine Base Camp 4140 7.1 Required tools and materials for the calibration...

  • Page 30: Mill The Calibration Body

    7.2 Mill the calibration body 7.2.1 Start the KaVo Everest Base Camp control ▶ Double-click to start the KaVo Everest Base Camp control. ▶ Press the function key Start on the control panel to do a reference run. 7.2.2 Change the milling tool Note The milling tools can be used for a max.
  • Page 31 Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.2 Mill the calibration body ▶ Undo the stud bolt ① at the tool mounting using the torque wrench (2.5 mm) ④, but without fully removing it.

  • Page 32: Changing The Gripping Yoke

    Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.2 Mill the calibration body 7.2.3 Changing the gripping yoke ▶ In the program Everest Base Camp Control in the menu Machine, select the submenu Gripping yoke replacement.

  • Page 33: Insert The Everest Insert

    Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.2 Mill the calibration body ▶ Insert a four unit gripping yoke, press it as far back as it will go, and screw both sides tight.

  • Page 34: Start The Warm-Up Program

    Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.2 Mill the calibration body ▶ Insert the Everest Insert at position ② into the gripping yoke, and screw the set screw tight with a torque screwdriver ① (Mat. no. 1.005.0600) until you hear a signal.

  • Page 35: Start The Cnc/Mmi Software

    Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.2 Mill the calibration body The startup program is started. All five axes move for approximately 15 minutes. After the startup program ends, the Everest engine Base Camp moves to basic position.
  • Page 36 Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.2 Mill the calibration body ▶ Select the program "P650042", and confirm with "OK". ▶ Press the Start function key on the control panel.

  • Page 37: Grind The Calibration Body Side 1

    Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.2 Mill the calibration body 7.2.8 Grind the calibration body side 1 Insert tools ▶ Clamp the tools in the double spindle as follows: - at position T1 = Ti, dia.

  • Page 38: Grind The Calibration Body Side 2

    Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.2 Mill the calibration body ▶ Close the safety doors. ▶ Press the Start function key on the control panel. After approximately 5 minutes, the Everest engine Base Camp stops.
  • Page 39 Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.2 Mill the calibration body ▶ Transfer the blank to a new bed according to processing instructions (Mat. no. 1.002.2090). Note Do not forget metal primer.
  • Page 40 ▶ Close the safety doors. ▶ Press the Start function key on the control panel. After approximately 40 minutes, the KaVo Everest engine Base Camp stops. Exchange tools The Everest engine Base Camp swings the B axis into the tool exchanging position.

  • Page 41: Remove The Calibration Body From The Insert

    Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.2 Mill the calibration body ▶ Close the safety doors. ▶ Press the Start function key on the control panel. After approximately 5 minutes, the Everest engine Base Camp stops.

  • Page 42: Deburr The Calibration Body

    Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.2 Mill the calibration body 7.2.11 Deburr the calibration body ▶ Carefully use the file (Mat. no. 0.306.1430) to de-burr the edges of the calibration body marked in the illustration.

  • Page 43: Evaluate The Calibration Body

    Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.3 Evaluate the calibration body 7.3 Evaluate the calibration body 7.3.1 Measure the calibration body ▶ Perform the following measurements with the micrometer screw (Mat.

  • Page 44: Record The Current Machine And Cycle Parameters Y And P51

    Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.3 Evaluate the calibration body ▶ Read the value for the "Active machine parameter" and note it on the form. Example: 3487102.MPF 7.3.3 Record the current machine and cycle parameters Y...
  • Page 45 Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.3 Evaluate the calibration body Index Value Description Required action -32100 Value for axis X Do not change this va‐ lue. 16077 Value for axis Y...
  • Page 46 Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.3 Evaluate the calibration body ▶ Read the value of parameter P0051 and enter it in the form under P51 in µm. Examples: ▪ P0051 = +0.78400000 E+003: 748 µm...

  • Page 47: Calculate The Correction Values

    Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.4 Calculate the correction values 7.4 Calculate the correction values 7.4.1 Start the calibration program "Basecamp_calibration.exe" ▶ Open Windows NT Explorer. ▶ Open the calibration program by double-clicking "engine_calibration.exe“ in the directory "C:\IBHData\NCProg\Calibr".

  • Page 48: Change Cycle Parameter P0051

    Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.4 Calculate the correction values ▶ Check the results. If the calibration is successful, no more changes may be made. Calibration is over. If calibration was unsuccessful, the changes have to be entered as follows, and another calibration body has to be manufactured.
  • Page 49 Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.4 Calculate the correction values ▶ The "Change REAL value" window opens. ▶ Enter the new value. ▶ Confirm the new value with "OK", and close the window "Change REAL value"...

  • Page 50: Back Up And Load The Machine And Cycle Parameters

    Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.5 Back up and load the machine and cycle parameters 7.5 Back up and load the machine and cycle parameters 7.5.1 Back up the machine parameter file under a new version number ▶...

  • Page 51: Check The New Active Machine Parameters

    Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.5 Back up and load the machine and cycle parameters ▶ Press the Start function key twice on the control panel. The machine switches to emergency off status.
  • Page 52 Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.5 Back up and load the machine and cycle parameters ▶ Look for the file with the most recent creation date and note its name. Example: Z3864302).

  • Page 53: Back Up The Machine And Cycle Parameters On An External Medium

    Assembly instructions Everest engine Base Camp 4140 ® 7 Calibrate the Everest engine Base Camp 4140 7.5 Back up and load the machine and cycle parameters ▶ Save the cycle parameters under a new name. Increase the serial number in the file name by one.

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