M&C SP Series Instruction Manual
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Summary of Contents for M&C SP Series
- Page 1 ® Gas Sample Probe Series SP SP2000, SP2000-H, SP2300-H, SP2400-H serial number 10283 and higher Instruction Manual Version 1.00.03...
- Page 2 Dear customer, Thank you for buying our product. In this instruction manual you will find all necessary information about this M&C product. The information in the instruction manual is fast and easy to find, so you can start using your M&C product right after you have read the manual.
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Page 3: Table Of Contents
Contents General information ............................5 Declaration of conformity ..........................5 Safety instructions ............................... 6 Warranty ................................6 Used terms and signal indications ........................7 Introduction ................................9 Serial numbers ..............................9 Technical Data ..............................10 Application ................................11 10 Description ................................11 11 Probe design of the heated version ....................... - Page 4 List of illustrations Figure 1 Design of basic version SP2000-H ..............................13 Figure 2 Mounting possibilities SP2000..., SP2300-H, SP2400-H .......................18 Figure 3 Cross-sectional drawing SP2000-H ..............................19 Figure 4 Removing the new filter housing lid .............................20 Figure 5 Mounting of screwed connector at sample outlet .......................20 Figure 6 Mounting of sample tube or prefilter ............................22 Figure 7...
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Page 5: General Information
Head Office M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Telephone: 02102 / 935 - 0 Fax: 02102 / 935 - 111 E - mail: info@mc-techgroup.com www.mc-techgroup.com GENERAL INFORMATION The product described in this operating manual has been examined before delivery and left our works in perfect condition related to safety regulations. -
Page 6: Safety Instructions
SAFETY INSTRUCTIONS Follow these safety directions and instructions regarding installation, commissioning and operation of this equipment: Read this manual before commissioning and operating the product. Please make sure to follow all safety instruc- tions. Installation and commissioning of electrical devices must be carried out only by qualified skilled personnel in com- pliance with the current regulations. -
Page 7: Used Terms And Signal Indications
USED TERMS AND SIGNAL INDICATIONS This means that death, severe physical injuries and/or important material damages will occur in case the respective safety measures are not fulfilled. Danger This means that death, severe physical injuries and/or important material damages may occur in case the respective safety measures are not fulfilled. Warning This means that minor physical injuries may occur in case the respective safety measures are not fulfilled. - Page 8 Wear protective gloves! Working with chemicals, sharpe objects or extremly high temperatures re- quires wearing protective gloves. Wear safety glasses! Protect your eyes while working with chemicals or sharpe objects. Wear safety glasses to avoid getting something in your eyes. Wear protective clothes! Working with chemicals, sharpe objects or extremly high temperatures re- quires wearing protective clothes.
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Page 9: Introduction
INTRODUCTION Major problems of the extractive continuous gas analysis are the materials contained in the sample gas e.g. dust, water vapour and also gas components forming corrosive acids with condensing water vapour. In order to realize an easy-to-maintain measurement the dust has to be separated without condensation of water vapour. -
Page 10: Technical Data
TECHNICAL DATA Gas sample probe type SP2000 SP2000-H SP2300-H SP2400-H Part No. 20S1000 20S2000 20S3000 20S3500 Weather protection shield Protection class terminal box IP 54 EN 60529 Material filter housing Stainless steel SS316/316Ti* PTFE Titanium Sealing material FKM* /7aT** = PTFE -H320/C** = Graphite Probe flange sealing material Novapress Insitu probe tube/prefilter... -
Page 11: Application
APPLICATION The M&C gas sample probes type SP2000..., SP2300-H and SP2400-H are used for continuous extraction of gases from dust laden, high-temperature and/or humid processes. DESCRIPTION The sample probes are designed for easy installation, reliable and flexible operation and trouble-free maintenance. Depending on the problem, different sample tubes or prefilters (see data sheet 2.14 and 2.17) are screwed into the thread (G 3/4”... - Page 12 The following sealing agents are applied: Material Type Max. temperature ® Viton Standard Max. 180 °C [356 °F] PTFE Type /7aT Max. 180 °C [356 °F] Graphite Type -H320/C Max. 320 °C [608 °F] The following types of partial filter heating and regulation are possible: Type Version Electrical heating and control with incorporated capillary thermostat*...
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Page 13: Probe Design Of The Heated Version
PROBE DESIGN OF THE HEATED VERSION A complete gas sample probe consists of the heated filter part and a sample tube or prefilter. The filter housing with its all-round heating element forms a unit with the standard mounting flange DN 65 PN 6 and the laterally mounted electrical connection box . -
Page 14: Temperature Controller
11.2 TEMPERATURE CONTROLLER In standard version -H, or with option –H320/C temperature control is ensured by way of the capillary tube ther- mostat which is built into the connection box and which has a regulation range between 0 to 180 °C [356 °F] (-H) or 0 to 320 °C [608 °F] (-H320/C). - Page 15 Sample tube Part No. Temperature Material Length Length Tube ø Type max. °C tube/connection part max. o/i „d1“ Adapter for 20S9395 (600) / SS316Ti SP2000/AO ® Adapter for 20S9397 (900) / Hastelloy SP2000/AO * Sample tube with support adapter. Max.Temperature concern the area of the support adapter on approx. 200 mm length depend on material 600/900 °C [1112/1652 °F].
- Page 16 The following prefilters can be selected : Filter Dust Temp. Material Inside Prefilter poros- con- Length Filter Con- Part No. max. filter / connec- volume Type tent ø mm nection °C tion displacer μm SP2000/20SS 150 20S9160 SS316/316Ti 2-10 ø 25 SP2000/V20 20S9085 SS316/316Ti...
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Page 17: Receipt Of Goods And Storage
RECEIPT OF GOODS AND STORAGE The gas sample probe and any special accessories should be removed carefully from the packaging and checked immediately for completeness against the delivery note. Check the goods for any damage incurred during transport and if necessary inform your transport insurer of any damage. -
Page 18: Mounting
Figure 2 Mounting possibilities SP2000..., SP2300-H, SP2400-H Before mounting, the probe must be adjusted to the existing operating conditions. The existing operational parameters are to be checked accordingly prior to commencing mounting work. Low-excess pressure situation mbar °C, Min. °C Max. Process temperature g/m3 Dust loading... -
Page 19: Figure 3 Cross-Sectional Drawing Sp2000-H
Figure 3 Cross-sectional drawing SP2000-H Removing the filter housing lid to check or change the filter element has to be done as follows : Remove the probe's protection shield after opening the two clamping devices; Turn toggle screw „A“ approx. 1 turn counter-clockwise, that the filter housing lid will lift up; ... -
Page 20: Mounting Of The Screwed Connector At The Sample Outlet
The following pictures should explain the above mentioned steps. Figure 4 Removing the new filter housing lid 14.2 MOUNTING OF THE SCREWED CONNECTOR AT THE SAMPLE OUTLET Remove heat conducting jaws at the sample outlet after loosening the knurled nut . Figure 5 Mounting of screwed connector at sample outlet SP2000, SP2300, SP2400 | 1.00.03... -
Page 21: Mounting Of Probe With Sample Tube Or Prefilter
In order to connect the sample line, screw in a suitably sized threaded connector with a ¼"-NPT connecting thread using PTFE sealing tape. For option second sample outlet SP2000/2x screw in two suitably sized threaded connectors with a ¼"-NPTa. ... -
Page 22: Figure 6 Mounting Of Sample Tube Or Prefilter
Figure 6 Mounting of sample tube or prefilter SP2000, SP2300, SP2400 | 1.00.03 www.mc-techgroup.com... -
Page 23: Mounting Of Sample Line
14.4 MOUNTING OF SAMPLE LINE Open sample line mounting bracket . Push end of the sample line into silicone cap in the bottom of the angle bracket. Depending on type of heated sample line insert stainless steel pipe end with or without PTFE line through hole in the silicone cap . -
Page 24: Connection Of Option Test Gas Feeding Or Blow Back Line
Put connection piece or tube end into the fitting in the sample gas outlet of the probe and tighten the union nut by hand. The temperature-resistant, stainless steel connectors supplied by M&C have a double ferrule system to ensure reliable sealing. -
Page 25: Connection Option Pneumatic Drive Ms1 Or Ms3
With option -H320/C it is possible to feed test gas via the standard connection for a 6mm tube that is equipped with a blind cap for the measuring operation. It is placed directly below the heat conducting jaws. For the connection of the calibration gas line, the blind cap must be removed. -
Page 26: Standard Version With Internal Capillary Tube Thermostat
15.1 STANDARD VERSION WITH INTERNAL CAPILLARY TUBE THERMOSTAT Remove the lid of the connection box. The electrical connection layout is also located in the lid (Fig. 9). Insert the mains cable (min. 3 x 1.5 mm2, clamping range 6 – 12 mm) through the left cable gland M20 x 1.5 and connect to the appropriate terminals. -
Page 27: Figure 10 Electrical Connection Of External Temperature Controller E.g. 70304G
Insert the temperature sensor cable through the right cable gland M20 x 1.5 and connect to the appropriate terminals. Screw lid back on. In case of versions with thermoelement (e.g. with option -H320/C) a compensation wire is to be provided as sensor line. -
Page 28: Starting
If not all cable glands are used for the electrical connection of the temperature regulator, Caution the remaining ones must be shut in order to guarantee the tightness of the housing. Figure 11 Electrical connection electronic controller 70304G STARTING Before starting up check whether the mains power supply voltage corresponds with the information stated on the probe's nameplate. -
Page 29: Gas Sample Probe Sp2300-H
If a ball valve is fitted, operate this via the pneumatic drive or for a 2/2-way ball valve by turning the control grip by hand up to the left-hand stop and for a 3/2-way ball valve into mid position. ... -
Page 30: Option 3/2 Way Ball Valve /3Va And /3Va320
Feed the back purge gas as quick as possible and with a big nominal width in order to avoid a loss of pressure in the feeding line during the back purge action. Note The analysis system remains closed while calibration gas is being fed. ... -
Page 31: Option Ball Valve Drives
For sampling operation turn handle to mid position. For blow back turn handle from mid to left positon up to stop. For test gas feeding turn handle from mid to right position up to stop. For measuring operation turn handle back to mid position. 16.3 OPTION BALL VALVE DRIVES For external control of the probe internal ball valves there is the possibility to use a pneumatic drive with return... -
Page 32: Option Pneumatic Drive Ms1 Or Ms3 When Using A 3/2-Way Ball Valve /3Va
16.3.2 OPTION PNEUMATIC DRIVE MS1 OR MS3 WHEN USING A 3/2-WAY BALL VALVE /3VA Two functions can be realized with the pneumatic actuator MS1 or MS3 in connection with the 3/2-way ball valve /3VA Measuring and blow back MS-B Measuring and test gas feeding MS-C Figure 14 Pneumatic drive for 3/2-way ball valve When placing the order it shall be specified whether the ball valve should be... -
Page 33: Option Electrical Ball Valve Drive
16.3.3 OPTION ELECTRICAL BALL VALVE DRIVE The electrical ball valve drives for control of two operating modes are available in three control voltages 230 V, 115 V or 24 V DC. Figure 15 Electrical connection for electrical ball valve drive 16.4 OPTION SOLENOID VALVE UNITS FOR BLOW BACK, TEST GAS FEEDING AND CONTROL OF THE PNEUMATIC DRIVES... -
Page 34: Figure 16 Connections Solenoid Valve Unit 2
The following solenoid valve units are for example available: Solenoid valve unit 2 With 2 solenoid valves for control of 2 operating conditions: 1 x 3/2-way solenoid valve for switching from measurement operation to back purging or feeding of test gas. 1 x 2/2-way solenoid valve for feeding of test gas or back purge gas Figure 16 Connections solenoid valve unit 2... -
Page 35: Figure 17 Connections Solenoid Valve Unit 3
Solenoid valve unit 3 With 3 solenoid valves for control of 2 operating conditions: 1 x 3/2-way solenoid valve for switching over from measuring mode to back purging for eg. option /3VA 1 x 2/2-way solenoid valve for feeding of test gas via option /R 1 x 2/2-way solenoid valve for feeding of back purge gas Figure 17 Connections solenoid valve unit 3... -
Page 36: Option Drive Unit 234B For The Solenoid Valve Units
16.4.1 OPTION DRIVE UNIT 234B FOR THE SOLENOID VALVE UNITS The drive unit 234B is used for control of the solenoid valves in the solenoid valve units for a clocked back purging. The unit is mounted on a cap rail inside the FRP protection housing of the solenoid valve unit and is delivered electrically connected. - Page 37 16.4.1.3 Function and adjustment of the time delay relay K1 After the back purge action, the time relay K1 (EZ12AV) finishes the message „Back purge“ with a time delay of eg. 1 min and releases the measurement again in order to have sample gas in the analyzers when you switch over from back purging to measuring.
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Page 38: Figure 18 Wiring Plan Of Control Unit 234B
Figure 18 Wiring plan of control unit 234B SP2000, SP2300, SP2400 | 1.00.03 www.mc-techgroup.com... -
Page 39: Maintenance
MAINTENANCE The safety instructions specific to the plant and process are to be consulted prior to any maintenance work ! It is difficult to give any recommendations as to a particular maintenance cycle. Depending on your process condi- tions, a meaningful maintenance cycle must be elaborated for the specific application. An indication that probe-maintenance may be necessary could be shown by a constant decline in the amount of sample gas in the analysis system. -
Page 40: Figure 19 Filter Elements And Gaskets
Figure 19 Filter elements and gaskets SP2000, SP2300, SP2400 | 1.00.03 www.mc-techgroup.com... -
Page 41: Change Of The Optional Prefilter
Clean filter chamber. It is now also possible to rod through the probe tube in order to remove deposits. Caution danger of breakage when handling probe tubes made of alu-oxide ! Replace filter holder with lid, turn handle C into position F and tighten lid with toggle A again. ... -
Page 42: Change Of Heating Cartridge And Thermostat
17.3 CHANGE OF HEATING CARTRIDGE AND THERMOSTAT Before effecting any maintenance work, the mains voltage has to be switched off on all poles! This is also valid for eventually connected alarm or control cir- Warnung cuits. Switch the probe free of tension (switch off the mains voltage) and let it cool down. ... -
Page 43: Figure 21 Position Of Fixing Screws Of Connection Box, Thermostat Sensor And Heating Cartridge Carrier Plate
Unscrew the two hexagon head cap screws A (figure 21) in the back board of the connection box with which this one is mounted to the retaining plate. Hexagon screws B Cable gland C Hexagon screws A Figure 21 Position of fixing screws of connection box, thermostat sensor and heating cartridge carrier plate ... -
Page 44: Switching Off
Draw the heating cartridge through the cable gland C (figure 21) out of the connection box. Draw out the thermostat sensor through the cable gland in the opposite direction. Mount the new thermostat and lead the thermostat sensor from inside through the cable gland. ... -
Page 45: Spare Part List
SPARE PART LIST Wear, tear and replacement part requirements depend on specific operating conditions. The recommended quantities are based on experience and are not binding. Gas sample probe SP2000, SP2000-H, SP2300-H, SP2400-H (C) Consumable parts (R) Recommended spare parts (S) Spare parts Recommended quantity being in operation [years] Part No. -
Page 46: Connection And Mounting Data
CONNECTION AND MOUNTING DATA Gas sample probe type SP2000 SP2000-H SP2300-H SP2400-H Dimensions B x H x T 340 x 260 x 345 Material filter housing SS316Ti* PTFE-Ko Titanium Sealing materials FKM* /7aT** = PTFE /H320** = Graphite ® Material probe flange gasket Novapress Switching capacity: 250V, 3A~, 0,25A=, Low temperature alarm contact... -
Page 47: Appendix
APPENDIX Dimensions/construction Sampling possibilities Ball valve options and test gas feeding / blow back 3/2-way ball valve and pneumatic drive (4 drawings) More product documentation is available on our Internet catalogue: www.mc-techgroup.com Sample tubes series SP Document: 2.14 ... -
Page 48: Figure 24 Sp2000-H Basic Version
Figure 24 SP2000-H basic version SP2000, SP2300, SP2400 | 1.00.03 www.mc-techgroup.com... -
Page 49: Figure 25 Sp2000-H With Options
Figure 25 SP2000-H with options www.mc-techgroup.com SP2000, SP2300, SP2400 | 1.00.03... -
Page 50: Sp2300-H
Figure 26 SP2300-H SP2000, SP2300, SP2400 | 1.00.03 www.mc-techgroup.com... -
Page 51: Figure 27 Sp2300-H Filter Elements
Figure 27 SP2300-H filter elements www.mc-techgroup.com SP2000, SP2300, SP2400 | 1.00.03... -
Page 52: Figure 28 High Temperature Tube Aluminium Oxide Ao
Figure 28 High temperature tube aluminium oxide AO SP2000, SP2300, SP2400 | 1.00.03 www.mc-techgroup.com... -
Page 53: Figure 29 Heated Sample Tubes Sp30-H
Figure 29 Heated sample tubes SP30-H... www.mc-techgroup.com SP2000, SP2300, SP2400 | 1.00.03... - Page 54 SP2000, SP2300, SP2400 | 1.00.03 www.mc-techgroup.com...
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Page 55: Figure 30 Test Gas Feeding And Blow Back Possibilities
Figure 30 Test gas feeding and blow back possibilities www.mc-techgroup.com SP2000, SP2300, SP2400 | 1.00.03... -
Page 56: Figure 31 Sp2000-H/3Va/Ms-Nc-B
Figure 31 SP2000-H/3VA/MS-NC-B SP2000, SP2300, SP2400 | 1.00.03 www.mc-techgroup.com... -
Page 57: Figure 32 Sp2000-H/3Va/Ms-Nc-C
Figure 32 SP2000-H/3VA/MS-NC-C www.mc-techgroup.com SP2000, SP2300, SP2400 | 1.00.03... -
Page 58: Figure 33 Sp2000-H/3Va/Ms-No-B
Figure 33 SP2000-H/3VA/MS-NO-B SP2000, SP2300, SP2400 | 1.00.03 www.mc-techgroup.com... -
Page 59: Figure 34 Sp2000-H/3Va/Ms-No-C
Figure 34 SP2000-H/3VA/MS-NO-C www.mc-techgroup.com SP2000, SP2300, SP2400 | 1.00.03...
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