M&C SP Series Instruction Manual
Gas sample probe
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Summary of Contents for M&C SP Series
- Page 1 Gas Sample Probe Series SP ® SP 2000-H320/S, SP2000-H320/S1, SP2000-H320/S2 Instruction Manual Version 1.00.02...
- Page 2 Dear customer, Thank you for buying our product. In this instruction manual you will find all necessary information about this M&C product. The information in the instruction manual is fast and easy to find, so you can start using your M&C product right after you have read the manual. If you have any question regarding the product or the application, please don’t hesitate to contact M&C or your M&C authorized distributor.
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Page 3: Table Of Contents
Contents General information ......................5 Declaration of conformity ....................5 Safety instructions ....................... 6 Warranty ..........................6 Used terms and signal indications ..................7 Introduction .......................... 8 Patented probe model ....................8 Serial number ........................ 8 Application ........................... 9 Technical data ........................9 Description ......................... - Page 4 List of Illustrations Figure 1 Probe construction eg. version SP2000-H320/S1 ............11 Figure 2 Mounting possibilities ...................... 12 Figure 3 Schematic drawing of the filter housing cover ..............13 Figure 4 Dismounting of the filter housing lid ................. 14 Figure 5 Filter element receiving part ....................
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Page 5: General Information
HEAD OFFICE M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Telephone: 02102 / 935 – 0 Fax: 02102 / 935 – 111 E - mail: info@mc-techgroup.com www.mc-techgroup.com 1 GENERAL INFORMATION The product described in this manual has been built and tested in our production facility. All M&C products are packed to be shipped safely. -
Page 6: Safety Instructions
3 SAFETY INSTRUCTIONS Please take care of the following basic safety procedures when mounting, starting up or oper- ating this equipment: Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded. Any work on electrical equipment is only to be carried out by trained specialists as per the regulations currently in force. -
Page 7: Used Terms And Signal Indications
5 USED TERMS AND SIGNAL INDICATIONS This means that death, severe physical injuries and/or important ma- terial damages will occur in case the respective safety measures are not fulfilled. D A N G E R ! This means that death, severe physical injuries and/or important ma- terial damages may occur in case the respective safety measures are not fulfilled. -
Page 8: Introduction
Wear safety glasses! Protect your eyes while working with chemicals or sharp objects. Wear safety glasses to avoid getting something in your eyes. Wear protective clothes! Working with chemicals, sharp objects or extremely high tempera- tures requires wearing protective clothes. 6 INTRODUCTION A major problem in extractive continuous gas analysis are the accompanying substances contained in the gas, such as dust, water vapor and also gas components that form corrosive acids with condensed... -
Page 9: Application
7 APPLICATION The probes type SP2000-H320/S.. are used for continuous gas sampling in processes with high dust load and high temperatures and/or high gas humidity where additionally solid particles may precipitate. M&C has developed these probes for eg. continuous gas sampling in waste gas of DENOX plants (SCR) where NH is added to the flue gas in order to reduce the NO content. -
Page 10: Description
9 DESCRIPTION The probes have been designed for easy mounting, safe operation, easy maintenance and a great variety of applications. The main features of this probe are: changing the filter element without tools and without necessity of dismounting the sample line, easy cleaning of the filter housing, cleaning of the sample tube without dismounting the probe. -
Page 11: Receipt Of Goods And Storage
Figure 1 Probe construction eg. version SP2000-H320/S1 RECEIPT OF GOODS AND STORAGE • The gas sample probe and any special accessories should be removed carefully from the packaging and checked immediately for completeness against the delivery note; • Check the goods for any damage incurred during transport and if necessary inform your transport insurer of any damage. -
Page 12: Figure 2 Mounting Possibilities
Make certain that the probe is easily accessible so that you can carry out any subsequent • maintenance work without trouble. Make sure that the bleeder connection at site is made up and insulated so that the connection’s • temperature is always above the dew point or above the acid dew point in order to avoid corro- sion and blockage problems as well as washing out effects. -
Page 13: Mounting
MOUNTING The M&C probes SP2000-H320/S.. are designed for stationary use and guarantee a long service life and a minimum of maintenance provided they are properly selected and mounted. The required position is horizontally. 12.1 DISMOUNTING THE FILTER HOUSING COVER AND CHECKING THE FILTERELE- MENT For this purpose, the filter housing cover must be dismounted as follows: Figure 3... -
Page 14: Figure 4 Dismounting Of The Filter Housing Lid
The following photos show how to execute the above mentioned steps. Figure 4 Dismounting of the filter housing lid Check on the filter screw whether the filter element J has been screwed hand-tight (see figure • 20). Then put in again the filter receiving part, set the handle C into position E, swing the clamp clip •... -
Page 15: Temperature Regulator
12.2 TEMPERATURE REGULATOR On version SP2000–H320/S the temperature regulation is effected by the capillary thermostat mounted inside the connecting box. The range of regulation is from 50 to 320 °C. On the versions SP2000-H320/S1 and SP2000-H320/S2 the regulation is made by means of an exter- nal electronic regulator. -
Page 16: Mounting Of The Probe With Extension Tube Or Prefilter
If there is a high dust load in the process gas, we urgently recommend the use of a pre-filter in order to increase the service life. They can be supplied with a volume displacement to shorten the response time. The pre-filters can be directly screwed into the probe flange or on request with extension tubes equipped with a volume displacer. -
Page 17: Figure 6 Mounting The Sample Tube Or Pre-Filter
Figure 6 Mounting the sample tube or pre-filter www.mc-techgroup.com SP2000-H320 | 1.00.02... -
Page 18: Supply Connections
SUPPLY CONNECTIONS 13.1 MOUNTING THE SAMPLE LINE • Open the fastening clip of the sample line. Unscrew the union nut of the connecting adapter GL18-DN4/6 and put it together with the • clamping ring in the correct order and direction over the 6mm PTFE core of the heated line. ... -
Page 19: Connecting The Condensate Evacuation
Calibration gas connection 6mm tube Figure 8 Connection of test gas line and condensate evacuation 13.3 CONNECTING THE CONDENSATE EVACUATION On versions SP2000-H320/S and SP2000-H320/S1 the condensate is evacuated via a peristaltic pump SR25.1. In order to carry away the condensate, a tube with 6 mm outside diameter has to be connected to the ... -
Page 20: Electrical Connection
13.4 ELECTRICAL CONNECTION Wrong supply voltage can destroy the equipment. when con- necting the device, please ensure that the supply voltage is iden- W A R N I N G ! tical with the information provided on the type plate! Attention must be paid to the requirements of IEC 364 (DIN VDE 0100) when setting high-power electrical units with nominal volt- ages of up to 1000V, together with the associated standards and... -
Page 21: Version Sp2000-H320/S1 With Electronic Temperature Controller
13.4.2 VERSION SP2000-H320/S1 WITH ELECTRONIC TEMPERATURE CONTROLLER The gas sample probe is supplied either as unit with a fixed and electrically connected temperature controller, or the temperature controller is attached as separate unit for external mounting. Then, the electrical connection is to be made as follows: Remove the lid of the connection box on the gas sample probe. -
Page 22: Version Sp2000-H320/S2 With 2 Electronic Temperature Controllers
The electrical connection of the temperature controller Type 703G is to be made according to the ter- minal connecting plan as shown in figure 10 and described as follows: • Unscrew the housing lid. Insert the mains cable (min. 3 x 1.5 mm , terminal range 6 –... -
Page 23: Figure 11 Electrical Connection Sp2000-H320/S2 With Electronic Double Controller 703G
Figure 11 Electrical connection SP2000-H320/S2 with electronic double controller 703G An equalization line has to be provided to be used as a sensor line. The ap- propriate thermo equalization terminals are available inside the connection N O T E ! box. -
Page 24: Starting Up
C A U T I O N ! In case you should not have used all cable glands when connecting the temperature controller, it is important to shut the cable glands in order to provide the tightness of the housing. STARTING UP •... -
Page 25: Adjustment Of The Set Value Temperature
14.1 ADJUSTMENT OF THE SET VALUE TEMPERATURE If the sample probes are delivered together with the temperature controllers 703 or double 703, then the temperature controllers are parameterized for the sample probe. The adjusted set value of the tem- perature is 320°C for the sample probe and 180°C for the heated separator. In case there must be changed another parameter than the set value temperature, you can read how to proceed in the separate operating manual of the temperature controller 703. -
Page 26: Version Sp2000-H320/S2
14.1.3 VERSION SP2000-H320/S2 The following steps must be carried out on the controllers 703: Adjustment of the set value on the sample probe: Push the PGM-key for a short time. You can read “SP1” on the below display. • • Adjust the desired set value by using the arrow keys ... -
Page 27: Closing Down
Figure 13 Schema of test gas (calibration gas) feeding via return valve 14.2.2 OPTION 3/2-WAY BALL VALVE /3VA320 When feeding the test gas, the probe is automatically separated from the process and, therefore, only a small quantity of test gas is necessary as no mixing with the sample gas may occur. •... -
Page 28: Replacement Of The Standard Filter Element And Control Of The Seals
W A R N I N G ! Aggressive condensate possible. Wear protective glasses and protective clothes! For works during operation: W A R N I N G ! High surface temperatures! Any contact may lead to burnings. Wear protective gloves and protect the probe against unauthor- ized access! 16.1 REPLACEMENT OF THE STANDARD FILTER ELEMENT AND CONTROL OF THE SEALS... -
Page 29: Replacement Of The Heating Cartridge And The Thermostat
Gas sample probe SP2000-H320/0,1GF with 0,1µ fibre glass filter element Mounting notice Screw in knurled screw “1” until the filter element is tightend slightly. Afterwards screw in the knurled screw “1” an additional rotation (360°) 1 Filter screw 93S2084 2 Gasket (30) 93S0055 3 Filter element 0,1 µm 90F0125... -
Page 30: Figure 15 Positioning Of The Thermostat And Heating Cartridge
Figure 15 Positioning of the thermostat and heating cartridge Remove the lid of the electrical connection box after having loosened the 4 screws. • Unscrew both screws “A“ on the bottom of the connection box (figure 16) which are serving to •... -
Page 31: Figure 17 Connection Box With Heating Cartridge And Thermostat Sensor
Figure 17 Connection box with heating cartridge and thermostat sensor Disconnect on the terminal strip the electrical connection lines of the heating cartridge and of • the thermostat. Tear off the turning knob on the thermostat. Remove both fixing screws being under there (see •... -
Page 32: Spare Parts List
SPARE PARTS LIST Gas sample probe SP2000... (V) Consumable parts and (E) recommended spare parts Recommended quantity being in operation for [years] Part No. Description 90S0020 Filter element Type S-2K150. Length 150 mm, Material ceramic, Filter porosity: 2 µm 90F0125 Filter element Type F-0,1GF150. -
Page 33: Connection And Mounting Data
CONNECTION AND MOUNTING DATA Gas sample probe Type SP2000-H320/S SP2000-H320/S1 SP2000-H320/S2 Dimensions (B x H x T) 340 x 650 x 345 mm Material filter housing Stainl. Steel 1.4571* Sealing material Graphite Material probe flange seal Novapress Capacity: 250 V,3 A~, Low temperature alarm con- 0.25 A=, Switching See 703... -
Page 34: Figure 19 Sp2000-H/Filter Elements
Figure 19 SP2000-H/Filter elements SP2000-H320 | 1.00.02 www.mc-techgroup.com... -
Page 35: Figure 20 High Temperature Sample Tube Max. 1800°C
Figure 20 High temperature sample tube max. 1800 °C www.mc-techgroup.com SP2000-H320 | 1.00.02... -
Page 36: Figure 21 Electrically Heated Sample Tube Sp30-H1.1/-H2
Figure 21 Electrically heated sample tube SP30-H1.1/-H2 SP2000-H320 | 1.00.02 www.mc-techgroup.com... -
Page 37: Figure 22 Sp2000-H320/S
Figure 22 SP2000-H320/S www.mc-techgroup.com SP2000-H320 | 1.00.02... -
Page 38: Figure 23 Sp2000-H320/S1
Figure 23 SP2000-H320/S1 SP2000-H320 | 1.00.02 www.mc-techgroup.com... -
Page 39: Figure 24 Sp2000-H320/S2
Figure 24 SP2000-H320/S2 www.mc-techgroup.com SP2000-H320 | 1.00.02...
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