M&C SP Series Instruction Manual

Gas sample probe

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Gas Sample Probe Series SP

SP10, SP10-H

Instruction Manual

Version 1.01.00

Table of Contents

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Summary of Contents for M&C SP Series

Page 1 Gas Sample Probe Series SP ® SP10, SP10-H Instruction Manual Version 1.01.00...
Page 2 Dear customer, Thank you for buying our product. In this instruction manual you will find all necessary information about this M&C product. The information in the instruction manual is fast and easy to find, so you can start using your M&C product right after you have read the manual.
Page 3: Table Of Contents
Content General Information ............................4 Declaration of Conformity ..........................4 Safety Instructions .............................. 5 Intended Use ..........................................5 Warranty ................................5 Used Terms and Signal Indications ......................... 6 Introduction ................................ 8 Technical Data ..............................9 Application ................................8 Description ................................9 Probe Design ...............................
Page 4: General Information
Head Office M&C TechGroup Germany GmbH  Rehhecke 79  40885 Ratingen  Germany Telephone: 02102 / 935 - 0 Fax: 02102 / 935 - 111 E - mail: info@mc-techgroup.com www.mc-techgroup.com General Information The product described in this instruction manual has been built and tested in our production facility. All M&C products are packed to be shipped safely.
Page 5: Safety Instructions
Safety Instructions Follow these basic safety procedures when mounting, starting up or operating this equipment: Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded. Any work on electrical equipment is only to be carried out by trained specialists as per the regulations currently in force.
Page 6: Used Terms And Signal Indications
Used Terms and Signal Indications The ‘Danger’ warning sign indicates that death, serious injury and/or signif- icant material damage will be the consequence, if the appropriate precau- tions should not be taken. Danger The ‘Warning’ warning sign indicates that death, serious injury or damage to property may occur if the relevant precautionary measures are not ob- served.
Page 7 Use protective gloves! Risk of injury from corrosive, hot or sharp objects! Use adequate hand protection when working with chemicals, sharp objects or extreme temperatures. Wear safety goggles! Risk of injury to the eyes from splashes or flying particles! Use suitable safety goggles. Wear protective clothing! Risk of injury from corrosive, hot or sharp objects! Wear adequate protective clothing when working with chemicals, sharp...
Page 8: Introduction
Introduction M&C gas sample probes provide direct insitu ultra-fine filtration during continuous gas sampling for analytic measurements. In this way, part of the necessary maintenance work for a system is concentrated on a single point. This filter technology has the major advantage that dust mixtures consisting of ultra-fine and coarse dusts can be optimally retained with the least possible maintenance work.
Page 9: Technical Data
Technical Data Series SP Version SP10 Version SP10-H ® Part No. 01S1000 01S2000 System of protection IP54 EN 60529 Sample temperature V10 max. 600 °C (standard), optionally HC max. 900 °C Sample pressure 0.4 to 6 bar abs. (standard) Ambient temperature -20 to +60 °C* Dust load Max.
Page 10: Receipt Of Goods
The modular system of our gas sample probes allows the usage of all M&C pre-filters type V10 and extension tubes type Vo and Vm with 1" thread. This guarantees an optimal adaptation to the process conditions. The following cross-sectional drawing shows the gas sample probe SP10-H. **V10-1, V10-2 *V10, V10-0 **600...
Page 11: Preparation For Installation
Preparation for Installation Please pay attention to the following points: • Select the optimal sampling point in accordance with the generally applicable guidelines or consult the com- petent persons. • Locate the sampling point in such a way that there is adequate space for inserting and removing the gas sam- ple probe and pay attention to the insertion length of the probe tube.
Page 12: Electrical Connections
The temperature-resistant, stainless steel connectors supplied by M&C have a double-blade ring system to ensure reliable sealing. After tightening the nuts of these connectors by hand, they should then be tightened exactly 1 1/4 of a turn using a flat spanner and are then properly mounted. If a PTFE tube is used as sample line, an insert must be installed in the end of the tube in order to prevent the tube being pressed together! Note...
Page 13: Start Up
Carry out the following steps Sensor 315 W(300 W) 1 2 3 4 Power 230 V 50 Hz (115 V 60 Hz) Figure 2 Electrical connection SP10-H 1. Remove the lid of the junction box; 2. Insert the mains cable (min. 3 x 1.5 mm ) through the cable gland and connect it to the appropri- ate terminals as in the wiring above;...
Page 14: Maintenance
Maintenance The safety instructions specific to the plant and process are to be consulted prior to any maintenance work! Before starting maintenance work on electrical parts ensure that the mains and the eventually connected alarm and control circuits are switched off completely! Warning Maintenance cycles have to be carried out depending on your process or ambient conditions.
Page 15: Spare Parts List
Spare Parts List Wear, tear and replacement part requirements depend on specific operating conditions. The recommended quantities are based on experience and they are not binding. M&C Gas sample probe SP 10, SP 10-H ® ® (C) Consumable part (R) Recommended spare parts (S) Spare parts (b.d.) by demand Recommended quantity...
Page 16: Figure 3 Overview Risk Assessment
Risk Assessment The risk assessment provided in this chapter is intended for all work activities on the product. The hazards can occur in the work steps of assembly, commissioning, maintenance, disassembly and in the event of a product fault. During normal operation, the product is protected by a system cabinet or appropriate covers.
Page 17 Aggressive condensate possible Risk rank group A Chemical burns due to aggressive media possible! This applies to all liquids in vessels and in the product. In general, for electrical and mechanical work on the product, wear personal protective equipment (PPE) in accordance with the risk assessment. Caution hot surfaces Risk rank group A The temperature inside the product can be higher than 180 °C.
Page 18: Appendix
Caution crushing hazard Risk rank group A The work must be performed by trained personnel only. This applies to products weighing less than < 40 kg [≈ 88.2 lbs]: The product can be transported by 1 to 2 person(s). The instructions for appropriate per- sonal protective equipment (PPE) must be observed.

This manual is also suitable for:

Sp10 Sp10-h