M&C SP Series Instruction Manual
Option/hp25/400 c for operating pressure of 25 bar max. for gas sample probe
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- Instruction manual (18 pages)
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Summary of Contents for M&C SP Series
- Page 1 Gas Sample Probe Series SP® Option/HP25/400 °C for Operating Pressure of 25 bar max. for Gas Sample Probe SP2000 starting September 2023 Instruction Manual Version 1.01.01...
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Page 2: Dear Customer
Dear customer, Thank you for buying our product. In this instruction manual you will find all necessary information about this M&C product. The information in the instruction manual is fast and easy to find, so you can start using your M&C product right after you have read the manual. -
Page 3: Table Of Contents
Contents General Information ............................4 Declaration of Conformity ..........................4 Safety Instructions ............................5 Intended Use ......................................... 5 Warranty ................................5 Used Terms and Signal Indications ......................6 Application ............................... 7 Description ............................... 8 Technical Data..............................9 Receipt of Goods and Storage ........................9 Mounting ................................ -
Page 4: General Information
Head Office M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Telephone: 02102 / 935 - 0 E - mail: info@mc-techgroup.com www.mc-techgroup.com Manufacturer: M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen – Germany Tel.: 02102/935-0 E-Mail: info@mc-techgroup.com www.mc-techgroup.com General Information The product described in this instruction manual has been built and tested in our production facility. -
Page 5: Safety Instructions
Safety Instructions Follow these safety directions and instructions regarding installation, commissioning and operation of this equipment: Read the operating instructions for the following products before commissioning and using the device: Opti- on/HP25/400 °C, SP2000 and HEX5.2. The instructions and warnings in the operating instructions must be followed. Strictly observe the certificate of conformity. -
Page 6: Used Terms And Signal Indications
Used Terms and Signal Indications This means that death, severe physical injuries and/or important material damages will occur in case the respective safety measures are not fulfilled. Danger This means that death, severe physical injuries and/or important material damages may occur in case the respective safety measures are not fulfilled. Warning This means that minor physical injuries may occur in case the respective safety measures are not fulfilled. -
Page 7: Application
Use protective gloves! Risk of injury from corrosive, hot or sharp objects! Use adequate hand protection when working with chemicals, sharp objects or extreme temperatures. Wear safety goggles! Risk of injury to the eyes from splashes or flying particles! Use suitable safety goggles. Wear protective clothing! Risk of injury from corrosive, hot or sharp objects! Wear adequate protective clothing when working with chemicals, sharp... -
Page 8: Description
Description The design of the gas sample probe SP2000-H/3VA320/2K/HP25/400 °C is shown in the following figure. 2/2-way ball valve at the test gas inlet Needle valve Threaded bolt M16 Flange DN 50 PN 25 3-way ball valve Check valve ... -
Page 9: Technical Data
Make sure that the maximum operating pressure of 25 bar is not exceeded. Danger Please refer to the HEX5.2 instruction manual or the HEX1.3 specifications for technical data. Technical Data Option: HP25/400 °C Standard mounting flange DN 50 PN 25 Sample pressure 0.5 to 25 bar Operating temperature... -
Page 10: Mounting
Mounting • Close the shut-off valve before installing the gas sample probe. • Fit the gas sample probe to the DN 50 PN 25 flange on the process side using the 4 stud bolts and the flange gasket supplied. If the process-side flange has other dimensions, an adapter flange (part no. 20S9004) must be used. -
Page 11: Electrical Connections
Electrical Connections For the electrical connection of the heater, see the HEX5.2 instruction manual or the HEX1.3 specification. Preparations for Commissioning Before initial startup, all plant- and process-specific safety measures must be observed. It is mandatory for the op- erator to complete the enclosed risk assessment of the product. The gas exposure risk must be assessed by the operator with regard to the hazards posed by process and calibration gas and the setup at the installation site (e.g. -
Page 12: Maintenance
Maintenance When working during operation: Warning High surface temperatures! Touching can lead to burns. Wear protective gloves. Aggressive condensate possible! Warning Chemical burns due to aggressive media possible! Wear safety goggles and appropriate protective clothing when disassembling, repairing or cleaning. In the event of overpressure at the sample point, the ball valve must be closed before working on the probe! Operating overpressure in the sample probe must be atmospherically depres-... -
Page 13: Changing The Filter Element
15.1 Changing the Filter Element • Close the ball valve and relieve the operating pressure in the sample probe to atmospheric pres- sure! • Purge the sample probe in case of toxic gases! • Switch off the heating and leave the sample probe to cool down for approx. 2 hours. •... -
Page 14: Proper Disposal Of The Device
• Check the filter element flat gaskets and replace if necessary. • Check cover gaskets and replace if necessary. • Clean the filter chamber. • Reinsert the probe lid into the filter housing. • Tighten the four M16 screws crosswise. -
Page 15: Risk Assessment
Risk Assessment The risk assessment provided in this chapter is intended for all work activities on the product. The hazards can occur in the work steps of assembly, commissioning, maintenance, disassembly and in the event of a product fault. Dur- ing normal operation, the product is protected by a system cabinet or appropriate covers. - Page 16 Aggressive condensate possible Risk rank group A Chemical burns due to aggressive media possible! This applies to all liquids in vessels and in the product. In general, for electrical and mechanical work on the product, wear personal protective equipment (PPE) in accordance with the risk assessment. Caution hot surfaces Risk rank group A The temperature inside the product can be higher than 180 °C.
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Page 17: Appendix
Caution crushing hazard Risk rank group A The work must be performed by trained personnel only. This applies to products weighing less than 40 kg [≈ 88.2 lbs]: The product can be transported by 1 to 2 person(s). The instructions for appropriate per- sonal protective equipment (PPE) must be observed. -
Page 18: Figure 4: Technical Drawing Sp2000-H/3Va320/Hex5.2/2K/Hp, Max. 25 Bar, 400 °C
Figure 4: Technical drawing SP2000-H/3VA320/HEX5.2/2K/HP, max. 25 bar, 400 °C SP2000-HP25/400 °C | 1.01.01 www.mc-techgroup.com... -
Page 19: Figure 5: Technical Drawing Sp2000-H/3Va320/Hex1.3/2K/Hp, Max. 25 Bar, 400 °C
Figure 5: Technical drawing SP2000-H/3VA320/HEX1.3/2K/HP, max. 25 bar, 400 °C www.mc-techgroup.com SP2000-HP25/400 °C | 1.01.01...
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