M&C SP180-H Instruction Manual

M&C SP180-H Instruction Manual

Compact gas sample probe

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Compact Gas Sample Probe Series SP
®
SP180-H
Instruction Manual
Version 1.03.01

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Summary of Contents for M&C SP180-H

  • Page 1 Compact Gas Sample Probe Series SP ® SP180-H Instruction Manual Version 1.03.01...
  • Page 2 With the release of this version all older manual versions will no longer be valid. The German instruction manual is the original instruction manual. In case of arbitration only the German wording shall be valid and binding. ® is a registered trademark. Version: 1.03.01 SP180-H | 1.03.01 www.mc-techgroup.com...
  • Page 3: Table Of Contents

    17 Decommisioning ..............................17 18 Spare parts and consumables ..........................18 19 Appendix ................................18 Table of Figures Figure 1 Dimensions and construction of the SP180-H ......................... 10 Figure 2 Mounting of the SP180-H ..................................12 Figure 3 Electrical connection diagram ................................14 Figure 4 Opening of the insulation cap ................................
  • Page 4: General Information

    The requirement of the EU directive 2014/35/EU “Low Voltage Directive“ are met. The compliance with this EU directive has been examined according to DIN EN 61010. Declaration of conformity The EU Declaration of conformity can be downloaded from the M&C homepage or directly requested from M&C. SP180-H | 1.03.01 www.mc-techgroup.com...
  • Page 5: Safety Instructions

    Safety instructions Please follow these safety directions and instructions regarding installation, commissioning and operation of the SP180-H: Read this manual before commissioning and operating the product. Please make sure to follow all safety instructions. Installation and commissioning of electrical devices must be carried out only by qualified skilled personnel in compliance with the current regulations.
  • Page 6: Warning Signs And Definitions

    Contact may cause burn! Do not touch! High voltages! Protect yourself and others against damages which might be caused by high voltages. Wear protective gloves! Working with chemicals, sharpe objects or extremly high temperatures requires wearing protective gloves. SP180-H | 1.03.01 www.mc-techgroup.com...
  • Page 7: Introduction

    Please refer to this serial number if you have any questions about your sample probe or if you need to order spare parts or consumables. Power supply The probe can be operated on alternating current in the range of 110 V AC to 240 V AC. SP180-H | 1.03.01 www.mc-techgroup.com...
  • Page 8: Technical Data

    The safe operation of the SP180-H heating elements at ambient temperatures of up to -40 °C [-40 °F] needs to be guaranteed. Turning off the heating elements of the SP180-H at ambient temperatures under -25 °C [-13 °F] can destroy the sealing materials of the gas sample probe.
  • Page 9: Applications

    Applications The electrically heated M&C gas sample probe SP180-H is used for continuous gas sampling in processes with dust densities of up to 1 g/m³, operating pressure of up to max. 6 bar abs., temperatures of up to a maximum of 600 °C [1112 °F] or for high gas humidity.
  • Page 10: Probe Design

    600C [1112 °F]. The modular system of our sample probes allows the usage of all M&C sample tubes and prefilters with G 3/4” connection thread. This guarantees an optimum adaptation to the process conditions. The following cross-sectional drawing shows the probe SP180-H. Figure 1 Dimensions and construction of the SP180-H SP180-H | 1.03.01...
  • Page 11: Receiving The Sample Probe

    Dust composition - grain size µm Gas composition corrosive toxic explosive Which parameters should be measured, Vol.% mg/Nm³ e.g. O , CO, SO , NO ,.., Required amount of gas l/hr, Min. l/hr, Max. Necessary T time sec. SP180-H | 1.03.01 www.mc-techgroup.com...
  • Page 12: Installation

    Installation M&C SP180-H probes are designed for stationary use. The professional choice of the right sample probe for the application and the professional installation garantees a long service life and minimum maintenance work. The ideal position for mounting the sample probe is horizontally with a tilt angle of 10% towards the process. Please follow these installation steps and see details in Figure 2.
  • Page 13: Connecting The Heated Sample Line

    The temperature-resistant, stainless steel connector from M&C has a double-blade ring system to ensure reliable sealing. First finger-tight the nuts of these connectors, then use a flat spanner to turn the nuts exactly 1¼-turns. The nuts are now correctly mounted. SP180-H | 1.03.01 www.mc-techgroup.com...
  • Page 14: Electrical Connection

    Tighten both cord grips to secure the inserted cables and prevent cable pull out. • If you don’t use a signal cable, the cord grip M16 needs to be closed with a hole plug (not included). • Screw lid back on. Figure 3 Electrical connection diagram SP180-H | 1.03.01 www.mc-techgroup.com...
  • Page 15: Starting Up

    The routine maintenance work consists mainly of replacing filter elements and checking seals. When working during operation: High surface temperatures! Warning Touching the device can cause severe burns! Wear protective gloves! Secure the device against unauthorized access. To start the maintenance work, please follow these steps: SP180-H | 1.03.01 www.mc-techgroup.com...
  • Page 16: Figure 4 Opening Of The Insulation Cap

    To assemble the sample probe, please insert the filter lid with the new filter element back into the probe. To tighten the filter lid, put the filter lid clamp against the studs and turn the handle  to the right. SP180-H | 1.03.01 www.mc-techgroup.com...
  • Page 17: Decommisioning

    Replacing the filter element Decommisioning Before decommissioning the gas sample probe (turning off the heating), the probe needs to be flushed with inert gas or air in order to avoid condensation of aggressive components of the process gas. SP180-H | 1.03.01 www.mc-techgroup.com...
  • Page 18: Spare Parts And Consumables

    The replacement interval for spare parts and consumables depends on the specific operating condition of the probe. The quantities recommended in the following table are based on experience. Your replacement intervals will be based on your operating conditions. Gas sample probe SP180-H (C) Consumable parts (R) Recommended spare parts...

This manual is also suitable for:

Sp series02s1800

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