M&C SP Series Instruction Manual
Gas sample probe
Hide thumbs
Also See for SP Series:
- Instruction manual (59 pages) ,
- Instruction manual (37 pages) ,
- Instruction manual (10 pages)
Related Manuals for M&C SP Series
Summary of Contents for M&C SP Series
- Page 1 Gas sample probe Series SP ® SP2600-H/C/I/BB-F/0,1GF, SP2600-H/C/I/BB-F/1K190 Instruction Manual Version 1.01.00...
- Page 2 Dear customer, Thank you for buying our product. In this instruction manual you will find all necessary information about this M&C product. The information in the instruction manual is fast and easy to find, so you can start using your M&C product right after you have read the manual.
-
Page 3: Table Of Contents
Contents General information ............................. 4 Declaration of conformity ........................... 4 Safety instructions ............................5 Intended Use ......................................5 Warranty................................. 5 Used terms and signal indications ......................6 Introduction ..............................8 Serial Number ......................................8 Application ..............................8 Technical data ............................... 9 Description ..............................10 Options ........................................ -
Page 4: General Information
Head Office M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Telephone: 02102 / 935 - 0 Fax: 02102 / 935 - 111 E - mail: info@mc-techgroup.com www.mc-techgroup.com General information The product described in this manual has been built and tested in our production facility. All M&C products are packed to be shipped safely. -
Page 5: Safety Instructions
Safety instructions Follow these safety directions and instructions regarding installation, commissioning and operation of this equipment: Read this manual before commissioning and operating the product. Please make sure to follow all safety instructions. Installation and commissioning of electrical devices must be carried out only by qualified skilled personnel in compliance with the current regulations. -
Page 6: Used Terms And Signal Indications
Used terms and signal indications The ‘Danger’ warning sign indicates that death, serious injury and/or significant material damage will be the consequence, if the appropriate precautions should not be taken. Danger The ‘Warning’ warning sign indicates that death, serious injury or damage to property may occur if the relevant precautionary measures are not observed. - Page 7 Wear safety glasses! Protect your eyes while working with chemicals or sharp objects. Wear safety glasses to avoid getting something in your eyes. Wear protective clothes! Working with chemicals, sharp objects or extremely high temperatures requires wearing protective clothes. Wear safety footwear! Use safety helmet and full protective goggles! www.mc-techgroup.com SP2600-H | 1.01.00...
-
Page 8: Introduction
Introduction The M&C gas sample probes type SP2600-H are based on the patented probe SP2000-H and are used for continuous gas sampling in processes with a high extent of dust, high temperature and/or high gas moisture. Serial Number The type plates are to be found where the electrical connection box is placed. Please indicate the serial number of the equipment in case of any question and when Note ordering spare parts. -
Page 9: Technical Data
Technical data Technical Data Series SP ® SP2600-H/C/I/BB-F/0,1GF SP2600-H/C/I/BB-F/1K190 Part Number 20S3550 20S3540 Integrated back purging Via the filter element Weather protection cap Protection terminal box IP54 EN 60529 Materials filter housing Stainless steel 1.4571, 1.4404 Sealing material FKM* Material probe flange sealing Novapress®... -
Page 10: Description
Description The probe has been designed for easy installation, safe operation, easy maintenance and a great variety of applications. Depending on the particular problem, various sample tubes or pre-filters (see data sheets), which are not included in the scope of supply of the probe, are screwed into the G3/4" female thread of the filter holder. The large surface ceramic or glass fibre filter element is installed outside the process area in a housing with minimal dead space. -
Page 11: Receipt Of Goods And Storage
10 Receipt of goods and storage • Please take the probe and possible special accessories carefully out of the packaging immediately after receipt and compare the goods with the items listed on the packing list. • Check the goods for any damage caused during delivery and, if necessary, notify your transport insurance company without delay of any damage discovered. -
Page 12: Figure 1 View With Heater Sp2600-H/C/I/Bb-F
Figure 1 View with heater SP2600-H/C/I/BB-F Figure 2 Side view: SP2600-H/C/I/BB-F/01K190 SP2600-H | 1.01.00 www.mc-techgroup.com... -
Page 13: Mounting
Figure 3 Side view: SP2600-H/C/I/BB-F/0,1GF Figure 4 Gas flow diagram: SP2600-H/C/I/BB-F 12 Mounting The M&C probes SP2600-H.. are designed for stationary use and provide a long service life and a minimum of maintenance work under the premise of professional selection of the sampling point and professional mounting. 12.1 Mounting of the prefilter respectively the sample tube The pre-filter or sample tube is mounted together with a suitable sealing by screwing into the G ¾"... -
Page 14: Mounting Of The Probe
Figure 5 Mounting of the pre-filter or sample tube 12.2 Mounting of the probe 1. Remove the protection cover of the probe after having opened both bent-level closures. 2. Put the flange sealing on the bleeder connection. 3. Fit the mounting piece and the probe flange by means of the attached screws and screw nuts. In case the bleeder connection does not fit with the standard flange connection DN65 PN6, please mount the attached optional adapter flange in the same way onto the probe. -
Page 15: Dismounting Of The Filter Housing Lid And Checking The Filter Element
12.3 Dismounting of the filter housing lid and checking the filter element The filter housing lid is dismounted as followed: A Toggle handle B Clamping bracket C Handle D Eyebolt (attached to handle C) E Position of handle C (to close filter housing lid) F Position of handle C (to open filter housing lid) G Direction: counter-clockwise H Threaded bolt... -
Page 16: Figure 7 Dismounting Of The Filter Housing Cover
1. Open the two clamping devices and remove the probe cover; 2. Turn toggle handle A approx. 1 turn counter-clockwise, that the filter housing lid will lift up; 3. Turn handle C in position E; 4. Turn clamping bracket B counter-clockwise in direction G; 5. -
Page 17: Connection Of The Sample Line
13 Connection of the sample line On the probe, a thread ¼" NPT female is available for connecting the sample line. You can screw in respective connection joints for lines with dimensions of Ø 6 mm (standard), 8 mm or 10 mm. The sample line is to be mounted as follows: Loosen the bent-lever closures of the insulating cover and remove the cover;... -
Page 18: Electrical Connection
15 Electrical connection The temperature adjustment of probes type SP2600-H is effected with a capillary regulator as standard. Optionally, the probe can be equipped with a PT100 or thermocouple. This requires the connection of an external thermostat. Incorrect supply voltage may damage the device. When connecting the equipment, please ensure that the supply voltage corresponds to the information given on the type plate! Warning... -
Page 19: Version With External Temperature Regulator
15.2 Version with external temperature regulator 1. Remove the lid of the connection box. Inside the lid, you can find the electrical connection plan as 230 V 50 Hz Mains shown here. or 115 V 60 Hz 2. Insert the mains cable (min. 3 x 1.5 mm ) through PT100 or cable gland and connect it to the appropriate... -
Page 20: Closing Down
We recommend the following procedure: • Check the temperature set value on the integrated thermostat or on the external controller. In case the adjustment of the temperature set value on the capillary controller should be changed during operation by more than 30 °C in one step, the thermostat’s excess temperature cut-off is activated (push the reset key to switch Note it on again). -
Page 21: Change Of The Filter Element And The Sealings
The principal maintenance work of the probe is changing the filter element and control of the sealings. When carrying out any maintenance of repair work, the probe does not need being dismounted. Note 19.1 Change of the filter element and the sealings Please ensure that no contaminations that are bad for one’s health remain on the probe before carrying out any maintenance or repair work. -
Page 22: Spare Parts List
21 Spare parts list Wear, tear and replacement part requirements depend on the specific operating conditions. The following table shows an extract of the recommended spare parts for probe of type SP2600-H.. . Recommended spare parts Part-No. Description 90S0030 Spare filter element S-1K190, ceramic, 1 µm, 190 mm long 90S0035 Spare filter element S-0,1GF190, glass fiber, 0.1 µm, 190 mm long 93S1000... -
Page 23: Figure 8 Overview Risk Assessment
Risk rank or required Risk value performance level Low risk Starting point High risk Severity of injury: S1 = 1 = minor (reversible injury) S2 = 2 = serious (irreversible injury, death) Frequency and duration: F1 = 1 = infrequent or short exposure to hazard F2 = 2 = frequent (more than once per hour/shift) Possibility of preventing or limiting the damage P1 = 1 = possible... - Page 24 Caution hot surfaces Risk rank group A The temperature inside the product can be higher than > 180 °C. The hot parts are shielded by mechanical devices. Before opening the products, they must be disconnected from the power supply and a cooling time of more than >...
-
Page 25: Annex
23 Annex Additional product information may be seen and downloaded under: www.mc-techgroup.com • Sample Tubes for Gas Sample Probes Series SP® with G 3/4" connection thread • Electrically Heated Sample Probe Tube Series SP® • Pre-Filters for Gas Sample Probes Series SP® www.mc-techgroup.com SP2600-H | 1.01.00...
Need help?
Do you have a question about the SP Series and is the answer not in the manual?
Questions and answers