Transmission And Gearcases; Transmission / Gearcase Specification Chart; Transmission Lubrication - Polaris RZR 800 2013 Manual

TRANSMISSION AND GEARCASES

Transmission / Gearcase Specification
Chart
Gearcase
Transmission
AGL Gearcase
(Main Gearcase)
Transmission
AGL Gearcase
(Transfer Case)
Front Gearcase Demand Drive
ATV Angle Drive
Rear Gearcase
Rear Gearcase
ATV Angle Drive
Differential (INT'L)

Transmission Lubrication

Transmission Specifications
Specified Lubricant:
AGL Gearcase Lubricant (PN 2878068)
Approximate Capacity at Change:
Main Gearcase - 24 oz. (710 ml)
Transfer Case - 14 oz. (414 ml)
Drain / Level Plug Torque:
30-45 in-lbs (3-5 Nm)
Fill Plug Torque:
40-50 ft-lbs (54-68 Nm)
The transmission lubricant levels should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is positioned on a level surface
when checking or changing fluid.
• Check vent hose to be sure it is routed properly
and unobstructed.
Transfer Case - Lubricant Level Check:
1. Position vehicle on a level surface.
2. Remove the fill plug.
3. Remove the level check plug.
Capacity
Lubricant
24 oz. (710 ml)
Lubricant
14 oz. (414 ml)
Lubricant
6.75 oz. (200 ml)
26 oz. (769 ml)
Fluid
22 oz. (650 ml)
Fluid
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Fill Plug Torque
40-50 ft-lbs (54-68
Nm)
40-50 ft-lbs (54-68
Nm)
8-10 ft-lbs (11-14 Nm)
40-50 ft-lbs (54-68
Nm)
40-50 ft-lbs (54-68
Nm)
4. Add the recommended fluid through the fill plug hole
until it begins to flow out the level check plug hole.
5. Reinstall level check plug and torque to specification.
Level Check Plug:
30-45 in-lbs (3-5 Nm)
MAINTENANCE
Drain / Level Check
2
Plug Torque
30-45 in-lbs (3-5 Nm)
30-45 in-lbs (3-5 Nm)
8-10 ft-lbs (11-14 Nm)
30-45 in-lbs (3-5 Nm)
30-45 in-lbs (3-5 Nm)
2.19