Table of Contents
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INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 7
SECTION 1: SAFETY ..................................... 10
Safety Instructions for Machinery ................ 10
SECTION 2: POWER SUPPLY ...................... 13
Converting Voltage to 440V ......................... 15
SECTION 3: SETUP ....................................... 18
Needed for Setup ......................................... 18
Unpacking .................................................... 18
Inventory ...................................................... 19
Cleanup ........................................................ 20
Site Considerations ...................................... 21
Lifting & Placing ........................................... 22
Leveling ........................................................ 23
Anchoring to Floor ....................................... 23
Assembly ..................................................... 24
Dust Collection ............................................. 26
Power Connection........................................ 27
Test Run ...................................................... 29
SECTION 4: OPERATIONS ........................... 31
Operation Overview ..................................... 31
Sanding Workpieces .................................... 32
Workpiece Inspection................................... 33
Sanding Tips ................................................ 34
Installing/Changing Sanding Belts ............... 35
Adjusting Platen ........................................... 36
Changing Feed Rate .................................... 37
Reading Amp Load Meters .......................... 38
Using EMERGENCY STOP! Plate .............. 38
SECTION 5: ACCESSORIES ......................... 39
SECTION 6: MAINTENANCE ......................... 41
Schedule ...................................................... 41
Cleaning & Protecting .................................. 41
Lubrication ................................................... 41
Emptying Dust and Water Traps ................. 43
Cleaning Sanding Belt ................................. 44
Pneumatic System ....................................... 44
Table of Contents
SECTION 7: SERVICE ................................... 45
Troubleshooting ........................................... 45
Calibrating Digital Display ............................ 48
Adjusting Belt Tracking Limit Switches ........ 48
Adjusting Oscillation Timing & Speed .......... 49
Servicing Platen ........................................... 51
Checking/Replacing Brake Pads ................. 52
Checking/Adjusting Table Parallelism ......... 55
Checking/Adjusting Pressure Rollers .......... 58
Checking/Adjusting V-Belt Tension ............. 59
Changing V-Belts ......................................... 60
Adjusting Conveyor Belt Tension................. 62
Adjusting Conveyor Belt Tracking................ 63
Replacing Conveyor Belt ............................. 64
Conveyor Belt Removal Sequence .............. 65
Pneumatic System Diagram ........................ 66
Pneumatic System Component Photos ....... 67
SECTION 8: WIRING ...................................... 68
Wiring Safety Instructions ............................ 68
Component Locations .................................. 69
Electrical Overview ...................................... 70
Electrical System Wiring Schematic ............ 71
Electrical Box ............................................... 72
Electrical Box Wiring Schematic (220V) ...... 73
Electrical Box Wiring Schematic (440V) ...... 74
Main Motor Wiring ........................................ 75
Table Elevation & Feed Motor Wiring .......... 76
Control Panel & Meters Wiring .................... 77
Limit Switches & Sensors Wiring ................. 78
Air Pressure Limit Switch Wiring ................. 79
SECTION 9: PARTS ....................................... 80
Tool Box & Accessories ............................... 80
Sanding Motor System ................................ 81
Table Lift System ......................................... 83
Conveyor System......................................... 85
Feed Roller .................................................. 86
Sanding Drum .............................................. 87
Upper Roller System .................................... 89
Cabinet Assembly ........................................ 91
Main Wiring Panel & Controls ...................... 92
Belt Oscillation System ................................ 94
Labels & Cosmetics ..................................... 96
WARRANTY & RETURNS ............................. 97
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