Grizzly G0489 Owner's Manual

Metalworking sander
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MODEL G0489
METALWORKING SANDER
OWNER'S MANUAL
COPYRIGHT © FEBRUARY, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#PC7920 PRINTED IN CHINA

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Summary of Contents for Grizzly G0489

  • Page 1 MODEL G0489 METALWORKING SANDER OWNER'S MANUAL COPYRIGHT © FEBRUARY, 2006 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #PC7920 PRINTED IN CHINA...
  • Page 2 ���� ������ �������� �������� ������ ������������ �� ��� ������ ������ ���������� ����������� ��� ������� �� ���� ������������������ ������� �� ����� ���������� ��� ������ ��� ������������ ����� �� ���� ������ ��� ������ �� ������� �������� ������� ��������� ����������� ������������� �� ������ ���...
  • Page 3: Table Of Contents

    Grinding Tips ... 17 SECTION 5: MAINTENANCE ... 18 Schedule ... 18 Accessories ... 18 Changing the Belt ... 18 Electrical Components & Wiring Diagram ... 19 G0489 Parts Breakdown ... 20 G0489 Parts List ... 21 WARRANTY AND RETURNS ... 22...
  • Page 4: Introduction

    Grizzly’s commitment to customer satis- faction. We are pleased to provide this manual with the Model G0489. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre- sents our effort to produce the best documenta- tion possible.
  • Page 5: Machine Data Sheet

    Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G0489 METALWORKING SANDER Design Type ... Floor Model Product Dimensions: Height ...48" Width ... 22 Length ...39" Weight ... 188 lbs. Footprint ...13 Shipping Dimensions: Height ...21"...
  • Page 6: Identification

    C. Tool/Work Rests D. Belt Tracking Adjustment Knob E. Belt Tension Release Lever ON/OFF Switch Identification Figure 1. Machine Identification. G. Angle Adjustment Lever H. Dust Port Belt Guards Long & Short Cover Door K. Drive Wheel Contact Wheel G0489 Metalworking Sander...
  • Page 7: Section 1: Safety

    3. ALWAYS WEAR AN NIOSH APPROVED RESPIRATOR WHEN MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses. G0489 Metalworking Sander 4. ALWAYS USE HEARING PROTECTION WHEN MACHINERY. Machinery noise can cause permanent hearing damage.
  • Page 8 Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust. ADJUSTING KEYS DAMAGED PARTS LOCK MOBILE BASES USED) BEFORE OPERATING G0489 Metalworking Sander...
  • Page 9: Safety For Belt Sanders

    Like all machines, there is danger associ- ated with the Model G0489. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos- sibility of operator injury.
  • Page 10: Section 2: Circuit Requirements

    DO NOT connect the machine to the power source until instructed to do so. Amperage Draw The Model G0489 features a 220V motor that draws the following amps under maximum load: Motor Draw at 220V ... 11 Amps Circuit Requirements...
  • Page 11: Grounding

    Ensure compliance by checking with a quali- fied electrician! G0489 Metalworking Sander Phase Converter When using a phase converter, the power from the manufactured power leg (sometimes called the wild wire) can fluctuate. Connect the manu- factured power leg to the S terminal to prevent damage to the transformer.
  • Page 12: Section 3: Set Up

    Wrench or Socket 19mm ... 1 • Assistants ... 2 The Model G0489 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.
  • Page 13: Inventory

    — Cap Screw M5-.8 x 50 (Eye Shield) ... 1 — Angle Adjustment Lever ... 1 — Rest Lever ... 1 — Square Nut ... 1 Figure 4. Model G0489 Inventory. G0489 Metalworking Sander E. Base ... 1 Figure 5. Model G0489 Base.
  • Page 14: Clean Up

    Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti- mum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated.
  • Page 15: Mounting To Shop Floor

    Machine mounts for this machine use Grizzly Model G7158. G0489 Metalworking Sander Figure 7. Typical lag shield anchor and lag bolt. Figure 8. Typical anchor stud. Figure 9. Machine mount example.
  • Page 16: Mounting Sander

    Mounting Sander This step may require three people to complete— two to lift and hold the sander in place, and one person to install the hardware. Components and Hardware Needed: Sleeve ... 1 Hex Bolt M12-1.75 X 30 ... 1 Hex Nut M12-1.75 ...
  • Page 17: Dust Collection

    Figure 13. Rest installation. -15- G0489 Metalworking Sander...
  • Page 18: Section 4: Operations

    Figure 14. Angle adjustment lever. Rests The Model G0489 comes with two rests. A fixed rest sits just above the spark trap. The second sits above the platen and can be adjusted for use or to move it out of the way when closing the belt guard (see Figure 15).
  • Page 19: Grinding Tips

    This will allow the belt guard to clear the motor and open com- pletely (see Figure 16). Figure 16. Short guard section folded out of the way. G0489 Metalworking Sander -17-...
  • Page 20: Section 5: Maintenance

    H8867—100 Grit H8868—120 Grit H8869—150 Grit -18- Changing the Belt Changing the belt on the Model G0489 is quick and easy. To change the belt: DISCONNECT THE SANDER FROM THE POWER SUPPLY! Open the belt guard, remove the spark trap, and open the side cover (see Figure 18).
  • Page 21: Electrical Components & Wiring Diagram

    Motor � � �� �� ����� ��� ����� ��������������� � ���� �������������������� �� ����� ��������������� � ��� �������������������� � ����� ��������������� �� G0489 Metalworking Sander Switch �� � �� � � � �� �� � �� �� � � �...
  • Page 22: G0489 Parts Breakdown

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -20- ��...
  • Page 23: G0489 Parts List

    SQUARE NUT M8-1.25 P0489040 CONTACT WHEEL PB40M HEX BOLT M10-1.5 X 15 PW04M FLAT WASHER 10MM P0489043 WORK SUPPORT PSS34M SET SCREW M5-.8 X 16 G0489 Metalworking Sander G0489 Parts List PART # P0489045 P6004 P0489047 P0489048 P0489049 PN02M P0489051 P0489052...
  • Page 24: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 25 ���������������������������������������������������������������������������������� � ������������������������������������������������������������������������������������ ����� ����������������������� ������ � ������������������������ ���� ��������������������� ���������������������������� ������ ������������������������ ���������� � ���������������� ���������������������������� ������������������������������� ��������������������������� ��� ��������� ����������� �� ����� �� � ��������� ������ �� ���� �� ���� ��� ��������� �������� �� ���� �� ������� ������ �������� ��� ��������� �� ������� ��� ����������� �� �������� ������������� ���...
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