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DRUM / FLAP SANDER
MODEL G0518
INSTRUCTION MANUAL
COPYRIGHT © JANUARY 2003 BY GRIZZLY INDUSTRIAL, INC
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF
THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS
ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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Summary of Contents for Grizzly G0518
- Page 1 INSTRUCTION MANUAL COPYRIGHT © JANUARY 2003 BY GRIZZLY INDUSTRIAL, INC WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED.
- Page 2 Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi- cals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
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Page 3: Table Of Contents
Beginning Assembly ...14 Stand To Base...14 Motor To Stand ...15 Dust Hood Brackets ...15 Dust Hoods ...16 Acrylic Eye Shields ...16 Sanding Drum ...17 Flap Sander ...18-19 Dust Collection ...19 Start Up ...20 OPERATION...21 Operation Safety ...21 Choosing Sandpaper...21 Drum Sanding ...22 Flap Sanding ...23... -
Page 4: Safety
G0518 Drum / Flap Sander VISITORS... - Page 5 14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubri- cating and changing accessories. G0518 Drum / Flap Sander 15. USE RECOMMENDED ACCESSORIES. 16. REDUCE THE RISK OF UNINTENTION- 17. CHECK DAMAGED PARTS. Before fur-...
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Page 6: Safety Instructions For Drum / Flap Sanders
Like all power tools, there is danger asso- ciated with the Model G0518. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibil- ity of operator injury. -
Page 7: Introduction
SECTION 2: INTRODUCTION Commentary We are proud to offer the Grizzly Model G0518 Drum / Flap Sander. The Model G0518 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guide- lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satis-... -
Page 8: Circuit Requirements
SECTION 3: CIRCUIT REQUIREMENTS 110V Operation Amperage Draw The Model G0518 is prewired to operate at 110V, with an amperage draw of approximately 12A. Plug Type The Model G0518 is supplied with a NEMA 5-15 plug. DO NOT modify the plug or power cord in any way. -
Page 9: 220V Operation
The Model G0518 can be rewired to operate at 220V, with an amperage draw of approximately Plug Type If the Model G0518 is rewired to operate at 220V, the existing plug must be replaced with a NEMA 6-15 plug. A suitable 220V power source must be used along with a properly grounded outlet. -
Page 10: Grounding
Operating this machinery may require additional electrical upgrades spe- cific to your machine and shop environ- ment. It is your responsibility to make sure your electrical systems comply with all local electrical codes and ordinances. G0518 Drum / Flap Sander... -
Page 11: Machine Features
SECTION 4: MACHINE FEATURES Set up and operation instructions will be easier to understand if you become familiar with the location and names of the basic features of the sander (Figure 3) . Dust Hood Sanding Drum Dust Hood Mounting Bracket... -
Page 12: Set Up
SECTION 5: SET UP Unpacking The Model G0518 Drum / Flap Sander is shipped from the manufacturer in three carefully packed boxes. If any of the boxes are damaged after you have signed for delivery, immediately call our customer service for advice. - Page 13 –Lock Washers 8MM –Cap Screws M8-1.25 x 40 –Open-End Wrench 13MM –Allen Wrench 6MM G0518 Drum / Flap Sander Figure 4. Model G0518 component layout. Box 2 of 3: 10. Stand 11. Sanding Drum 12. Sandpaper Sleeve 4"D x 9"W 13.
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Page 14: Hardware Recognition Chart
Hardware Recognition Chart Use this chart to match up hardware pieces during the assembly process! -12- G0518 Drum / Flap Sander... -
Page 15: Clean Up
G0518 Drum / Flap Sander Site Considerations Weight Load The Model G0518 is a medium weight load with a small footprint. Most shop floors should be suffi- cient to carry the weight of the machine. Reinforce the floor if you question its ability to support the weight. -
Page 16: Beginning Assembly
5). Note–The lock washers should be installed between the flat washers and the head of the cap screws. caught loose clothing Base completed connect Stand To Base Fasteners Figure 5. Stand attached to base. G0518 Drum / Flap Sander Stand... -
Page 17: Motor To Stand
Motor To Stand NOTICE If you intend to operate the Model G0518 at 220V, rewire it before continuing. See Page 26 for complete instruction on rewiring the sander. To attach the motor to the stand: Attach the motor to the stand with (4) M8-1.25 x 20 cap screws, (4) M8 flat washers, (4) M8 lock washers, (4) plastic disc pads and (4) M8-1.25... -
Page 18: Dust Hoods
10). Final tighten the cap screws carefully as to not break the acrylic eye shields. Note–Match the correct acrylic eye shield to each dust hood by aligning the mounting holes. Figure 10. Attaching one of the acrylic eye shields. G0518 Drum / Flap Sander... -
Page 19: Sanding Drum
Note–The Model G0518 uses 4"D x 9"W sanding sleeves. The Grizzly Catalog offers a wide range of available grits to suite just about any sanding operation. -
Page 20: Flap Sander
Slide the flange and the arbor spacer onto the arbor, and begin threading the left-hand threaded arbor nut onto the end of the arbor (Figure 16). Figure 16. Flap sander with correctly mounted hardware. Flange Arbor Spacer Arbor Nut G0518 Drum / Flap Sander... -
Page 21: Dust Collection
“flat” shown in Figure 11 when using the arbor wrenches to tighten the left-hand threaded arbor nut. Figure 17. Tightening the flap sander arbor nut. G0518 Drum / Flap Sander Dust Collection To attach dust collection hoses to the dust hoods: Attach each dust hood to 4"... -
Page 22: Start Up
OFF button, just in case there is a problem. The sander should run smoothly, with little or no vibration or rubbing noises. Strange or unnatural noises should be investigated and corrected before operating the machine fur- ther. Figure 19. Power switch. G0518 Drum / Flap Sander... -
Page 23: Operation
To avoid serious personal injury, read and become familiar with the entire instruction manual before using the Model G0518. Damage to your eyes, lungs, and ears could result from failure to wear safety glasses, a dust mask, and hearing protec- tion while sanding with this machine. -
Page 24: Drum Sanding
( Figure 21 ). Note–Move the workpiece back and forth across the entire sanding sleeve sur- face to ensure maximum sanding sleeve life and to achieve the best finish results. Figure 21. Drum sanding. G0518 Drum / Flap Sander... -
Page 25: Flap Sanding
Page 18-19. When attached correctly, the flap sander should resemble Figure 22. Figure 22. Correctly installed flap sander. G0518 Drum / Flap Sander Wear safety glasses, a dust mask and hearing protection at all times when oper- ating the sander. -
Page 26: Maintenance
Wear safety glasses at all times. -24- Regular periodic maintenance on your Model G0518 will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Before each use, perform the following checks: • Tighten loose fasteners and hardware. -
Page 27: Service Adjustments
Figure 25. Re-assembling the flap sander. Periodically the sandpaper flaps and brushes will need to be replaced. Brush sets (Model H2491) can be ordered from the Grizzly Catalog, as well as various grits of 6" wide sandpaper rolls. To replace the sandpaper flaps:... -
Page 28: Changing Motor Voltage
Changing Motor Voltage The Model G0518 comes from the factory prewired to operate at 110V. The motor can also be wired to operate at 220V. Before changing the running voltage to 220V, review Page 7 and make sure you have a suitable 220V power source. -
Page 29: Reference Info
Grizzly Service Department. Our trained service technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. Technical Documentation P.O. Box 2069... -
Page 30: Data Sheet
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0518 DRUM / FLAP SANDER Design Type ...Floor Model Overall Dimensions: Height ...40'' Width ...38'' Depth ...19 Shaft Height...34" Stand Height ...26 Stand Footprint...19 Weight (Net) ...144 lbs. -
Page 31: Parts Diagram And List
PARTS DIAGRAMS AND LISTS G0518 Drum / Flap Sander -29-... - Page 32 HEX NUT 1"-8 LH 30 PLW01M LOCK WASHER 5MM 31 P0518031 FOAM 32 P0518032 MACHINE ID LABEL 33 P0518033 ROTATION LABEL 34 PLABEL-14 ELECTRICITY LABEL 35 PLABEL-12 READ MANUAL LABEL 36 PLABEL-11 SAFETY GLASSES LABEL G0518 Drum / Flap Sander...
- Page 33 G0518 Drum / Flap Sander -31-...
- Page 34 115 P0518115 HEX NUT M8-1.25 116 PS18 PHLP HD SCR #10-24 X 1/4 117 P0518117 CAPACITOR CLAMP 118 P0518118 CAPACITOR 119 P0518119 CAPACITOR COVER 120 P0518120 CAPACITOR 121 P0518121 CAPACITOR COVER 122 P0518122 CAPACITOR CLAMP G0518 Drum / Flap Sander...
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Page 35: Aftermarket Accessories
Aftermarket Accessories The following aftermarket accessories can be ordered from the Grizzly Catalog by calling 1-800- 523-4777, or by visiting www.grizzly.com. Sanding Sleeves (4" Dia. Aluminum Oxide) DESC. 60 Gr..H5010 80 Gr..H5011 100 Gr..H5012 120 Gr..H5013 150 Gr. -
Page 36: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. - Page 37 Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Industrial to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_________________________________________________...
- Page 38 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
- Page 39 Buy Direct and Save with Grizzly Visit Our Website Today And Discover Why • • • – Trusted, Proven and a Great Value! ® Grizzly Is The Industry Leader! ® SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E-MAIL RESPONSE WITHIN ONE HOUR...