Grizzly G0898 Owner's Manual
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Grizzly G0898 Owner's Manual

Grizzly G0898 Owner's Manual

2" x 48" 2-wheel belt grinder/sander
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MODEL G0898
2" X 48" 2-WHEEL BELT
GRINDER/SANDER
OWNER'S MANUAL
(For models manufactured since 12/19)
COPYRIGHT © JANUARY, 2020 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CS20792 PRINTED IN TAIWAN
V1.01.20

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  • Page 1 (For models manufactured since 12/19) COPYRIGHT © JANUARY, 2020 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #CS20792 PRINTED IN TAIWAN V1.01.20...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......25 Contact Info............ 2 SECTION 6: MAINTENANCE ......27 Manual Accuracy ........... 2 Schedule ............27 Identification ........... 3 Cleaning & Protecting ........27 Controls & Components ......... 4 Lubrication ........... 27 Machine Data Sheet ........

  • Page 4: Introduction

    Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre- cautions are overlooked or ignored, serious Manufacture Date personal injury may occur. Serial Number Model G0898 (Mfd. Since 12/19)

  • Page 5: Identification

    Contact Wheel V-Belt Safety Cover For Your Own Safety Read Instruction Manual Before Operating Sander a) Wear eye protection. b) Support workpiece backstop worktable. c) Maintain ⁄ in. maximum clearance between table and sanding belt. Model G0898 (Mfd. Since 12/19)

  • Page 6: Controls & Components

    0˚–90˚. D. Belt Tension Lever: Releases and engages Contact Wheel: Drives belt and provides belt belt tension for removal or adjustment. suppport for an additional grinding surface. Model G0898 (Mfd. Since 12/19)

  • Page 7: Machine Data Sheet

    Machine Data Sheet Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0898 2" X 48" 2-WHEEL BELT GRINDER/SANDER Product Dimensions: Weight ..................................... 95 lbs. Width (side-to-side) x Depth (front-to-back) x Height ..............22-1/2 x 28-1/2 x 28-1/2 in.
  • Page 8 Work Table with Adjustable Angle Removable Verticle Platen Built-In Circuit Breaker Frame Pivots 90 Deg. for Vertical and Horizontal Grinding Single-Knob Tracking Adjustment Rubber-Coated Contact Wheel Quick-Release Belt Tension Lever Model G0898 (Mfd. Since 12/19) Page 2 of 2 Model G0898...

  • Page 9: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0898 (Mfd. Since 12/19)
  • Page 10 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0898 (Mfd. Since 12/19)

  • Page 11: Additional Safety For Metal Belt Grinders

    Always FLAMMABLE MATERIALS. Grinding metal will grind with workpiece firmly against table or anoth- cause sparks. Make sure there are no flammable er support device or combustible materials near machine. Model G0898 (Mfd. Since 12/19)

  • Page 12: Section 2: Power Supply

    Nominal Voltage ..208V, 220V, 230V, 240V meets the specified circuit requirements. Cycle ............60 Hz Phase ........... Single-Phase Power Supply Circuit ......15 Amps Plug/Receptacle ......NEMA 6-15 -10- Model G0898 (Mfd. Since 12/19)
  • Page 13 The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances. -11- Model G0898 (Mfd. Since 12/19)

  • Page 14: Converting Voltage To 220V

    NEMA 6-15 Plug ......... 1 Replace pre-installed 110V 15A circuit break- • Circuit Breaker 8A (P0898061-2X) ..... 1 er (see Figure 8) with 220V 8A circuit breaker. To convert Model G0898 to 220V: DISCONNECT MACHINE FROM POWER! Cut off existing 5-15 plug. Circuit Breaker Open motor junction box, then loosen two wire nuts indicated in Figure 6.

  • Page 15: Section 3: Setup

    Often, these items get have resolved any issues between Grizzly or the lost in packaging materials while unpack- shipping agent. You MUST have the original pack- ing or they are pre-installed at the factory.

  • Page 16: Needed For Setup

    Children and visitors may be seriously injured if unsuper- Machine Base vised around this machine. Lock entrances to the shop Workbench or disable start switch or power connection to prevent unsupervised use. Figure 12. "Direct Mount" setup. -14- Model G0898 (Mfd. Since 12/19)

  • Page 17: Assembly

    Pull belt tension lever backward (see Figure Position Screw 16), then slide included sanding belt over wheels and platen. Figure 13. Wheel guard and work table position cap screws. Belt Tension Lever Wheels Platen Figure 16. Lever positioned without tension. -15- Model G0898 (Mfd. Since 12/19)
  • Page 18 Platen Adjustment Cap Screws Figure 18. Platen adjustment cap screws. Close belt access door and secure with door Work Table knob. Position Screw Figure 20. Work table position cap screw. 11. Proceed to Test Run. -16- Model G0898 (Mfd. Since 12/19)

  • Page 19: Test Run

    Call Tech Support rotates. When tracking properly, belt remains for help. centered on wheels as it rotates. -17- Model G0898 (Mfd. Since 12/19)

  • Page 20: Section 4: Operations

    Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. No list of safety guidelines can be complete.

  • Page 21: Operation Overview

    Always support workpiece against platen or work stop when grinding. Use extreme care to provide a safe distance between belt and any body part. -19- Model G0898 (Mfd. Since 12/19)

  • Page 22: Choosing Abrasive Belts

    Abrasive Belt Figure 24. Belt tension lever location and direc- tion of belt rotation. The grinding belt on the G0898 should be changed Rotate belt by hand to verify belt moves freely whenever there is a noticeable change in grind- without rubbing against any parts of machine.

  • Page 23: Adjusting Belt Tracking

    Adjusting Adjusting Table Belt Tracking The table on the G0898 may be used as a table, a backstop, or a rest, depending on how the The purpose of belt tracking is to make sure the grinder and the table are positioned. As a table, it belt stays centered on the wheels and platen dur- supports a workpiece from below;...

  • Page 24: Adjusting Grinder Tilt

    Grinder Tilt DISCONNECT MACHINE FROM POWER! Loosen both cap screws shown in Figure 29, but do not remove. The G0898 can be positioned vertically or hori- zontally, or anywhere in between, depending on your operation (see Figure 28). Contact Wheel...

  • Page 25: Flat Grinding

    Figures 32, and slowly feed it into contact wheel at end of moving belt with light, even pressure. DO NOT force workpiece against belt. Figure 31. Proper flat grinding. Figure 32. Proper end grinding. -23- Model G0898 (Mfd. Since 12/19)

  • Page 26: Slack Grinding

    Loosen cap screw shown in Figure 34, adjust wheel guard until it lightly contacts belt (see Figure 35), then tighten to secure. Contact Wheel Guard Screw Figure 36. Proper slack grinding. Figure 34. Contact wheel guard position lock screw. -24- Model G0898 (Mfd. Since 12/19)

  • Page 27: Section 5: Accessories

    T31799—Sanding Belt 2" x 48" 80-Grit, 5-Pk. To reduce this risk, only install accessories T31800—Sanding Belt 2" x 48" 100-Grit, 5-Pk. recommended for this machine by Grizzly. T31801—Sanding Belt 2" x 48" 120-Grit, 5-Pk. NOTICE Refer to our website or latest catalog for additional recommended accessories.
  • Page 28 T20501—Face Shield Crown Protector 4" H9744—Economy Lined Gripping Glove T20502—Face Shield Crown Protector 7" T20692—Deluxe Soft Goatskin Gloves Grizzly offers a wide selection of synthetic and T20503—Face Shield Window leather gloves for all-day comfort in a variety of T20451—“Kirova” Clear Safety Glasses working conditions.

  • Page 29: Section 6: Maintenance

    To minimize your risk of injury and maintain proper require no lubrication. The only parts that require machine operation, shut down the machine imme- lubrication on the Model G0898 are on the track- diately if you ever observe any of the items below, ing assembly.

  • Page 30: Section 7: Service

    6. Motor fan rubbing on fan cover. 6. Fix/replace fan cover; replace loose/damaged fan. 7. Motor bearings at fault. 7. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -28- Model G0898 (Mfd. Since 12/19)
  • Page 31 2. Leading edge or sharp edges grabbing into 2. Change angle or orientation of workpiece so when sanding. grinding belt. workpiece is not digging into oncoming direction of grinding belt. -29- Model G0898 (Mfd. Since 12/19)

  • Page 32: Tensioning & Replacing Drive Belt

    (see Figure 48) and positioning shown in Figure 46. motor where tension is correct. Figure 46. Safety cover hardware. Figure 48. Motor mounting bolts. Replace belt safety cover and secure with hardware from Step 2. -30- Model G0898 (Mfd. Since 12/19)

  • Page 33: Aligning Pulleys

    Figure 51. Motor pulley set screw. Use straightedge to adjust pulley on shaft until it aligns with contact wheel pulley, then tighten set screw from Step 4. Replace belt safety cover and secure with hardware from Step 2. -31- Model G0898 (Mfd. Since 12/19)

  • Page 34: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -32- Model G0898 (Mfd. Since 12/19)

  • Page 35: Wiring Diagram

    LINE LOAD LINE LOAD (Rewired for 220V) (Rewired for 220V) Neutral 110 VAC 5-15 Plug Ground Ground 220 VAC 6-15 Plug (as recommended) Figure 54. Motor junction box. READ ELECTRICAL SAFETY -33- Model G0898 (Mfd. Since 12/19) ON PAGE 32!

  • Page 36: Section 9: Parts

    SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main 10 11 61-1 61-2...
  • Page 37 HEX WRENCH 5MM P0898037 FLANGE P0898066 HEX WRENCH 6MM P0898038 CONTACT WHEEL P0898067 WRENCH 10 X 13 CLOSED ENDS P0898039 CONTACT WHEEL GUARD BUY PARTS ONLINE AT GRIZZLY.COM! -35- Model G0898 (Mfd. Since 12/19) Scan QR code to visit our Parts Store.

  • Page 38: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -36- Model G0898 (Mfd.

  • Page 39: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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