Champion 64 PRO Series Installation Manual
Two tank rack conveyor dishwasher
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Also See for 64 PRO Series:
- Operation, cleaning, and maintenance manual (46 pages) ,
- Operation, cleaning and maintenance manual (44 pages)
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64 PRO Series
Two Tank Rack Conveyor
Dishwasher
OPTIONS:
• VHR - Ventless Heat Recovery
• HR - Heat Recovery
LISTED
www.championindustries.com
3765 Champion Boulevard
Winston-Salem, NC 27105
(336) 661-1556 Fax: (336) 661-1660
Toll-free: 1 (800) 858-4477
Installation Manual
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
(905) 562-4195 Fax: (905) 562-4618
Toll-free: 1 (800) 263-5798
Standard Models
64 PRO
90FF PRO
100HD PRO
VHR Models
64 PRO-VHR
90FF PRO-VHR
100HD PRO-VHR
HR Models
64 PRO-HR
90FF PRO-HR
100HD PRO-HR
Issue Date: 5.21.21
Manual P/N
117283 rev. B
For machines beginning with S/N
86 PRO
86 PRO-VHR
86 PRO-HR
and above
RP20102891
Printed in the USA
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Table of Contents
Related Manuals for Champion 64 PRO Series
Summary of Contents for Champion 64 PRO Series
- Page 1 Installation Manual Standard Models 64 PRO Series 86 PRO 64 PRO Two Tank Rack Conveyor 90FF PRO Dishwasher 100HD PRO VHR Models 86 PRO-VHR 64 PRO-VHR OPTIONS: 90FF PRO-VHR • VHR - Ventless Heat Recovery 100HD PRO-VHR • HR - Heat Recovery...
- Page 2 National Service Department In Canada: In the USA: Toll-free: (800) 263-5798 Toll-free: (800) 858-4477 Tel: (905) 562-4195 Tel: (336) 661-1556 Fax: (905) 562-4618 Fax: (336) 661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com ATTENTION The model no., serial no., voltage, Hz and phase are needed to identify your machine and to answer questions.
- Page 3 Product Registration Three ways to REGISTER YOUR PRODUCT and ACTIVATE YOUR WARRANTY. 4:34 PM Scan code with mobile device to access Scan code with mobile device to access training and service materials. If unable training and service materials. If unable to read code, enter the URL to access to read code, enter the URL to access materials through your mobile browser:...
- Page 4 Product Registration PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO: (336) 661-1660 in the USA 1-(800) 204-0109 in Canada PRODUCT REGISTRATION CARD Model Serial # Date of Installation: Company Name: Address: (Street) State/Province Zip/Postal Code Telephone #: ( Contact: Installation Company: Address:...
- Page 5 Revision History Revision History Specifications are subject to change based on continual product improvement. Dishwasher owners may a request a manual by calling 1(800) 858-4477 in the USA and 1(800) 263-5798 in Canada. Revision Revised Serial Number Description Date Pages Effectivity 3.5.21 RP20102891...
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Page 6: Limited Warranty
(b) 90 days after installation, whichever occurs first. In the event that The Company elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. -
Page 7: Table Of Contents
Table of Contents Table of Contents Revision History ..........................i Limited Warranty ......................... ii Installation Codes/Safety Symbols ..................... iii Installation ....................1 Receiving and Placement ..................1 Table Connections ....................2 Standard Hot Water Connection ................3 Cold Water Connection for All Machines Drain Water Tempering Valve ...4 Heat Pump, (HP), Mounting Instructions for PRO-VHR Conveyors ....5 VHR Heat Pump Hose Connections ..............6 VHR Hot Water Connection ................7... -
Page 8: Installation Codes/Safety Symbols
Installation INSTALLATION CODES The installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part 1, CSA C22.1;... -
Page 9: Installation
Installation RECEIVING 1. Inspect the machine for damage and immediately report the damage to a supervisor. 2. Check the inside of the machine for accessories and installation parts. 3. Register your machine by fax or online as soon as possible. CAUTION: Use extreme caution to prevent damage to the machine when removing from pallet. - Page 10 Installation TABLE CONNECTIONS NOTE: Tables should be installed after the machine is placed in its final location, properly leveled and its height properly adjusted. The standard load height for the dishwasher is 34" [864 mm]. When installing the dish tables: 1.
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Page 11: Standard Hot Water Connection
Installation STANDARD HOT WATER CONNECTION • MINIMUM 3/4" NPT HOT WATER SUPPLY LINE. 38-152 kPa • MINIMUM INCOMING FLOW PRESSURE = 20-22 PSI/1 WATER CAUTION: To prevent damage to the dishwasher supply valves, the installing plumber must thoroughly flush debris from the water supply line before connecting it to the dishwasher. -
Page 12: Cold Water Connection For All Machines Drain Water Tempering Valve
Installation Cold Water Connection for All Machines with Drain Water Tempering, (DWT), Valve • MINIMUM 1/2" NPT COLD WATER SUPPLY LINE. COLD • MINIMUM INCOMING FLOW PRESSURE = 45 PSI/310.3 WATER MINIMUM INCOMING MAXIMUM INCOMING PRESSURE WATER TEMPERATURE SUPPLY 36°F/ 2°C 60 PSI/414 kPa CAUTION: To prevent damage to the dishwasher supply valves, the installing... -
Page 13: Heat Pump, (Hp), Mounting Instructions For Pro-Vhr Conveyors
Installation: Mounting The Heat Pump, HP, on the VHR Machine Heat Pump, (HP), Mounting Instructions for PRO-VHR Rack Conveyor Dishwashers CAUTION: The HP weighs 300 lbs./136 kg. Use 4 people to lift. Fasteners: (18) 1/4-20 x 1/2” Hex Hd. Bolts, P/N 100734 (18) 1/4”... -
Page 14: Vhr Heat Pump Hose Connections
Installation: Mounting The Heat Pump, HP, on the VHR Machine VHR HEAT PUMP HOSE CONNECTIONS CAUTION: To prevent damage to the dishwasher supply valves, the installing plumber must thoroughly flush debris from the water supply lines before connecting it to the dishwasher. Damage caused by improper installation is not covered by the limited warranty. -
Page 15: Vhr Hot Water Connection
Installation VHR HOT WATER CONNECTION • MINIMUM 3/4" NPT HOT WATER SUPPLY LINE. • OPERATING FLOWING PRESSURE = 20 PSI/138-152 kPa WATER • PRV REQUIRED IF INCOMING PRESSURE EXCEEDS 60 PSI/413.7 kPa CAUTION: To prevent damage to the dishwasher supply valves, the installing plumber must thoroughly flush debris from the water supply line before connecting it to the dishwasher. -
Page 16: Vhr Cold Water Connection
Installation VHR COLD WATER CONNECTION • MINIMUM 1/2" NPT HOT WATER SUPPLY LINE. COLD 38-152 kPa • MINIMUM INCOMING FLOW PRESSURE = 20-22 PSI/1 WATER • PRV REQUIRED IF INCOMING PRESSURE EXCEEDS 60 PSI/413.7 kPa CAUTION: To prevent damage to the dishwasher supply valves, the installing plumber must thoroughly flush debris from the water supply line before connecting it to the dishwasher. -
Page 17: Heat Recovery, Hr, Hot Water Connection
Installation HEAT RECOVERY, HR, HOT WATER CONNECTION • MINIMUM 3/4" NPT HOT WATER SUPPLY LINE. WATER • MINIMUM INCOMING FLOW PRESSURE = 30 PSI/206.8 kPa • PRV REQUIRED IF INCOMING PRESSURE EXCEEDS 60 PSI/413.7 kPa CAUTION: To prevent damage to the dishwasher supply valves, the installing plumber must thoroughly flush debris from the water supply line before connecting it to the dishwasher. -
Page 18: Heat Recovery, Hr, Cold Water Connection
Installation HEAT RECOVERY, HR, COLD WATER CONNECTION COLD • MINIMUM 1/2" NPT COLD WATER SUPPLY LINE. • MINIMUM INCOMING FLOW PRESSURE = 55 PSI/379.2 WATER • PRV REQUIRED IF INCOMING PRESSURE EXCEEDS 60 PSI/413.7 kPa CAUTION: To prevent damage to the dishwasher supply valves, the installing plumber must thoroughly flush debris from the water supply line before connecting it to the dishwasher. -
Page 19: Steam Connection - (Standard And Hr Only)
Installation STEAM CONNECTION - (STANDARD or HR ONLY) STEAM • CHECK THE STEAM SUPPLY PRESSURE REQUIREMENTS PRIOR TO CONNECTING THE STEAM SUPPLY LINE. • CHECK THE STEAM SUPPLY PRESSURE REQUIREMENTS PRIOR TO CONNECTING THE STEAM SUPPLY LINE. • 1" NPT SUPPLY LINE FOR WASH TANK 3/4" SUPPLY LINE FOR BOOSTER. •... -
Page 20: Drain Connection
Installation DRAIN CONNECTION DRAIN • GRAVITY DRAIN - 1-1/4" NPT CONNECTION LOCATED UNDERNEATH MACHINE. • MAX FLOW = 15/US/GAL/MIN. • USE A DIRECT OR INDIRECT CONNECTION TO THE BUILDING IN ACCORDANCE WITH LOCAL CODE. • THE DRAIN CONNECTION IS AT THE LOAD END OF THE MACHINE WITH OR WITHOUT PREWASH. -
Page 21: Drain Valve Operation
Installation DRAIN VALVE OPERATION • To manually operate the new valve, four 2.5mm socket allen screws must be removed, the valve coil removed, and the valve globe rotated with pliers. • The valve coil has an indicator line showing valve position. Ensure valve is reassembled in the same position. -
Page 22: Ventilation - Vent Hood Fan Control
Installation VENTILATION - VENT HOOD FAN CONTROL Standard model installations using an approved vent hood may require a vent fan signal. This signal is supplied by the dishwasher control circuit. A qualified installer must connect a signal circuit to the fuse holder and a common neutral terminal provided. -
Page 23: Ventilation - Heat Recovery Unit (Hru)
Installation VENTILATION - HEAT RECOVERY UNIT (HRU) • LOAD END = 200 CFM @ 1/4" SP, 71 L/SEC. w/PREWASH = 150 CFM @ 1/4" SP, 70.8 L/SEC. • UNLOAD END = 200 CFM @ 1/4" SP, 71L/SEC. • ONE 4" X 16" VENT STACK WITH ADJUSTABLE DAMPER FOR THE MACHINE LOAD END IS SUPPLIED BY FACTORY. -
Page 24: Detergent Dispenser Connection
Installation DETERGENT DISPENSER CONNECTION Detergent Requirement Use a commercial grade NON-CHLORINATED detergent in this dishwasher. • WASH TANK CAPACITY IS 17 US GAL./14.2 IMP. GAL./64.4 L. • USE A NON-CHLORINATED COMMERCIAL GRADE DETERGENT. • A 7/8" DIAMETER HOLE FOR DETERGENT SENSOR IS LOCATED IN THE SIDE OF THE WASH TANK. -
Page 25: Rinse-Aid Dispenser Connection
Installation RINSE-AID DISPENSER CONNECTION • RINSE = 0.29 US GAL./RACK, 0.24 IMP. GAL/RACK, 3.78 L/RACK. R /A • 1/8" NPT PIPE PLUG PROVIDED IN FINAL RINSE PIPING. • FUSED 120VAC, 0.5 AMP MAX LOAD RINSE AID SIGNAL CONNECTION PROVIDED INSIDE THE CONTROL CABINET. Consult the chemical supplier for the rinse-aid requirements. -
Page 26: Electrical Connection
Installation ELECTRICAL CONNECTION The installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part 1, CSA C22.1;... -
Page 27: Changing 1 Point To 2-Point Electrical Connections
Installation Electrical Connection - Changing 1-Point to 2-Point Electrical Connection • COMPARE ELECTRICAL SUPPLY WITH THE MACHINE ELECTRICAL CONNECTION DATA PLATE BEFORE CONNECTING POWER TO MACHINE. • THE DATA PLATE IS ADJACENT TO THE INPUT TERMINAL BLOCK. • 1-POINT CONNECTION MACHINE HAVE JUMPERS BETWEEN THE INPUT BLOCKS. •... - Page 28 Installation Electrical Connections - Changing 1-Point to 2-Point Electrical Connection To convert a 1-point connection to a 2-point connection. Open the control cabinet and remove the jumpers, (Fig. 22), between 'Dishwasher' terminal block and the 'Booster' terminal block. Cover the existing 1-point connection data plate, (Fig. 23), with the 2-point connection data plate, (Fig.
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Page 29: 21Kw To 12Kw Booster Conversion
Installation Electrical Connection - 21 kW to 12kW Booster Conversion ATTENTION The booster is shipped from the factory wired for 21kW operation. For 12kW operation, the booster must be reconnected as shown below. 21kW Booster 21kW to 12kW Booster Conversion Disconnect all power from the unit. -
Page 30: Check Motor Rotation
Installation CHECK MOTOR ROTATION All motors are phased the same at the factory. Reverse L1 and L2 at the main terminal block to change motor direction of all motors. 1. Fig. 26 shows the rotation arrow label on the rear pump housing. Fig. - Page 31 Blank Page This Page Intentionally Left Blank...
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