Undercounter dishwasher high temperature with booster (107 pages)
Summary of Contents for Champion UH130
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UH230B Issue Date: 5.15.13 Manual P/N 115281 rev. 0 For machines beginning with S/N W130838986 and above 3765 Champion Blvd., 2674 N. Service Road, Jordan Station Printed in the USA Winston-Salem, NC 27105 Ontario, Canada L0R 1S0 336/661-1556 Fax: 336/661-1660 905/562-4195 Fax: 905/562-4618 Toll-free: 800.858.4477...
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The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green Building Council, respectively, and are used by permission. The logos signify only that Champion is a USGBC member and a CaGBC member;...
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REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then enter an address below: In the U.S.A. http://www.championindustries.com/register In Canada http://www.championindustries.com/canada/register...
PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO: (336) 661-1660 in the USA 1-(800) 204-0109 in Canada PRODUCT REGISTRATION CARD Model Serial # Date of Installation: Company Name: Address: (Street) Province Postal Code Telephone #: ( Contact: Installation Company: Address: Telephone #: Contact:...
Revision History Revision History A revision might be a part number change, a new instruction, or other information that was not available at print time. We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling 1 (800) 263-5798 in Canada.
Champion's obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Champion elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician.
Two built-in chemical dispensing pumps - Detergent, Rinse-aid Field convertible from single phase to three phase operation. 208-240VAC/60/1 and 3 phase UH130 Fill and Refresh Pumped Final Rinse High temperature hot water sanitizing dishwasher without built-in booster heater. Two built-in chemical dispensing pumps - Detergent, Rinse-aid.
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All Models - Installation Receiving - All Models NOTE: The installation of your dishwasher must be performed by qualified service personnel. Problems due to improper installation are not covered by the Limited Warranty. NOTE: The installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part 1, CSA C22.1;...
Installation - Model UH130, UH130B, UH230, UH230B (Single Phase) Electrical Connections - UH130, UH130B, UH230, UH230B WARNING: Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the main breaker or service disconnect switch before working on the circuit.
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Model UH130, UH130B, UH230, UH230B - Installation (Single Phase) Electrical Connections - UH130, UH130B, UH230, UH230B (continued) Refer to the connection diagrams below to connect main incoming power to the dishwasher. ! VERY IMPORTANT ! SINGLE PHASE UH130B and UH230B...
Installation - Model UH130, UH130B, UH230, UH230B (Three Phase) Electrical Connections - UH130, UH130B, UH230, UH230B Field Conversion from Single to Three Phase Operation ! VERY IMPORTANT ! ALL DISHWASHERS ARE SHIPPED FOR SINGLE PHASE OPERATION UNLESS SPECIFIED FOR THREE PHASE AT TIME OF ORDER.
IModel UH130, UH130B, UH230, UH230B - Installation (Three Phase) Electrical Connections - UH130, UH130B, UH230, UH230B (continued) Field Conversion from Single to Three Phase Operation WARNING: Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the main breaker or service disconnect switch before working on the circuit.
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Installation - Model UH130, UH130B, UH230, UH230B Booster Heater Element - UH130, UH130B, UH230, UH230B Field Conversion from Single to Three Phase Operation (continued) Disconnect the main incoming power at the main service disconnect breaker or switch. Remove the lower front access panel.
FOR UH130B ONLY: The UH130B has a built-in flow control. The incoming hot water supply pressure must be between 25-95 psi. For Models UH130, and UH230, the hot water supply must provide a minimum of 180°F/82°C, measured at the dishwasher.
Installation - Model UH130, UH130B, UH230, UH230B Drain Connections - UH130, UH130B, UH230, UH230B (continued) ! ATTENTION ! Do not connect the drain hose to a disposer. The dishwasher will not drain correctly. The drain hose is located at the rear of the dishwasher, and is secured to the rear of the machine by a clamp to maintain a goose-neck bend in the drain hose.
Model UH130, UH130B, UH230, UH230B - Initial Start-up Initial Start-up Check List UH130, UH130B, UH230, UH230B Remove any protective film from dishwasher and check the interior for foreign material. Make sure the dishwasher is permanently located. Make sure all utility connections are complete.
Initial Start-up - Model UH130B, UH230B Booster Fill Switch - (Filling the booster tank for the first time) Models UH130B and UH230B only ! VERY IMPORTANT ! Models UH130B and UH230B THE BUILT-IN BOOSTER TANK WAS DRAINED BEFORE SHIPMENT AND MUST BE REFILLED BEFORE OPERATING THE DISHWASHER.
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Model UH130B, UH230B - Initial Start-up Booster Fill Switch - (Filling the booster tank for the first time) Models UH130B and UH230B only Continued from previous page 6. Push and hold the switch in the FILL position until water is heard spraying inside the dishwasher.
For UH130B and UH130, the detergent and rinse-aid enter the wash tank compartment through a fitting on the right-hand side for the wash compartment.
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Model UH130, UH130B, UH230, UH230B - Initial Start-up Pumps and Injection Points - Detergent and Rinse-aid Dispensing Pumps Models UH130, UH130B and UH230, UH230B only UH230B DETERGENT INJECTION POINT On the UH230B, detergent enters the wash tank through a fitting at the rear of the wash tank.
Initial Start-up - Model UH130, UH130B, UH230, UH230B Pump Priming - Detergent and Rinse-aid Dispensing Pumps Models UH130, UH130B and UH230, UH230B Priming the Dispensing Pumps ! VERY IMPORTANT ! The chemical dispensing pumps must be primed before operating the dishwasher.
Model UH130, UH130B, UH230, UH230B - Initial Start-up Pump Speed and Fill Adjustments - Detergent and Rinse-aid Dispensing Pumps Models UH130, UH130B and UH230, UH230B only Chemical Dispensing Pump Speed and Tank Fill Adjustments ! ATTENTION ! Contact a chemical supplier for detergent and rinse-aid chemicals.
Models UH130, UH130B and UH230, UH230B Operation - Operation - Models UH130, UH130B and UH230, UH230B Loading Dish Racks ! VERY IMPORTANT ! Prescrap and rinse wares before loading into the machine. ! VERY IMPORTANT ! DO NOT OVERLOAD THE DISH RACK.
Models UH130, UH130B - Operation Operation - Models UH130, UH130B Only Normal Wash Mode UH130B Control Panel TEMPERATURE DETERGENT POWER WASH RINSE RINSE AID OFF/DRAIN PRIME START ON-OFF/DRAIN Prime Start Power Switch Push button Push button Wash Temperature Final Rinse Temperature...
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Models UH230 and UH230B Only Operation Operation - Model UH230 and UH230B Only Normal Wash Mode UH230B Control Panel TEMPERATURE DETERGENT POWER RINSE AID WASH RINSE OFF/DRAIN EXT WASH PRIME START Prime Extended Wash ON-OFF/DRAIN Push button Cycle Light Power Switch Wash Temperature Final Rinse Temperature Cycle Light...
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Models UH130, UH130B, UH230, UH230B - Operation Operation - Model UH230 and UH230B Only (continued) ! ATTENTION ! DOOR LEFT OPEN DURING WASH CYCLE If the dishwasher door is left open for more than 5 seconds during the normal wash mode, then the dishwasher cycle will reset to the beginning of the normal wash cycle.
Models UH130, UH130B and UH230, UH230B Operation - Operation - Models UH130, UH130B and UH230, UH230B Drain Mode The dishwasher will enter the drain mode whenever the Power Switch is pushed down to the OFF/DRAIN position. POWER OFF/DRAIN START Push the illuminated power switch down to the OFF/DRAIN position.
Models UH130, UH130B, UH230, UH230B - Cleaning Cleaning Models UH130, UH130B and UH230, UH230B - VERY IMPORTANT Scrap Screen DRAIN AND CLEAN THE DISHWASHER EVERY 2 HOURS OF CONTINUOUS OPERATION, AFTER EACH MEAL PERIOD, AND AT THE END OF THE DAY.
Cleaning - Models UH130, UH130B, UH230, UH230B - Cleaning - Models UH130, UH130B and UH230, UH230B Cleaning the wash arms: There are two wash arms in the UH130, UH130B, the UH230 and UH230B. They are interchangeable. The UH130, UH130B wash arms are combination wash/rinse arms.
Models UH230, UH230B - De-liming Model UH230, UH230B De-liming Minerals (scale) accumulate on the interior surfaces of the dishwasher. The removal of scale deposits is called de-liming. Inspect your machine interior for scale deposits. If de-liming is required, a de-liming agent should be used in accordance with your chemical supplier's instructions.
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De-liming - Models UH130, UH130B Model UH130, UH130B De-liming Minerals (scale) accumulate on the interior surfaces of the dishwasher. The removal of scale deposits is called de-liming. Inspect your machine interior for scale deposits. If de-liming is required, a de-liming agent should be used in accordance with your chemical supplier's instructions.
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Models UH130, UH130B, UH230, UH230B - Maintenance Maintenance - Models UH130, UH130B and UH230, UH230B Follow the maintenance schedules below to keep the dishwasher operating most efficiently. Daily Maintenance Make sure the water supply is on and that the drain is not clogged.
Maintenance - Models UH130, UH130B, UH230, UH230B, UL130 Troubleshooting - Models UH130, UH130B and UH230, UH230B, UL130 Condition Cause Solution Dishwasher will not run. Door not closed. Close door completely. Main power OFF. Check breaker on panel. Dishwasher OFF. Turn dishwasher power switch ON.
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Model UL130 Low Temperature Chemical Sanitizing Dishwasher Model UL130 Low Temperature Chemical Sanitizing Undercounter Dishwasher...
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Installation - Model UL130 (Single Phase) Electrical Connections - UL130 WARNING: Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the main breaker or service disconnect switch before working on the circuit. Lock-out and tag the breaker or service disconnect switch to indicate that work is being performed on the circuit.
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Model UL130 - Installation Water Connections - UL130 NOTE Plumbing connections must comply with national, provincial local plumbing and sanitary codes. ! IMPORTANT ! Make sure that the flexible water supply and drain hoses are not kinked. All models have a 6 ft. flexible hot water fill hose with a 3/4" female garden hose connector.
Installation - Model UL130 Drain Connections - UL130 (continued) ! ATTENTION ! Do not connect the drain hose to a disposer. The dishwasher will not drain correctly. The drain hose is located at the rear of the dishwasher, and is secured to the rear of the machine by a clamp to maintain a goose-neck bend in the drain hose.
Model UL130 - Initial Start-up Initial Start-up Check List - UL130 Remove any protective film from dishwasher and check the interior for foreign material. Make sure the dishwasher is permanently located. Make sure all utility connections are complete. Make sure the flexible drain hose and the hot water fill hose are not kinked. Make sure the chemical supply containers are full and the chemical pick-up tubes are installed in the proper containers.
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Initial Start-Up - Model UL130 Pumps and Injection Points - Detergent, Rinse-aid and Sanitizer Dispensing Pumps - UL130 ! VERY IMPORTANT ! ALWAYS USE A COMMERCIAL-GRADE DETERGENT. PLACE THE CHEMICAL SUPPLY CONTAINERS AS CLOSE TO THE MACHINE AS POSSIBLE. DO NOT ELEVATE THE CHEMICAL CONTAINERS ABOVE THE FINISHED FLOOR. ! ATTENTION ! Contact a chemical supplier for detergent and rinse-aid chemicals.
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Model UL130 - Initial Start-Up Pumps and Injection Points - Detergent, Rinse-aid and Sanitizer Dispensing Pumps - UL130 The chemical dispensing pumps are located on the bracket behind the lower-front access panel. ! VERY IMPORTANT ! 5.25% sodium hypochlorite (chlorine beach) must be used as a sanitizing agent to provide a minimum concentration of 50 ppm in the final rinse.
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Initial Start-Up - Model UL130 Pump Priming - Detergent, Rinse-aid and Sanitizer Dispensing Pumps - UL130 Priming the Dispensing Pumps ! VERY IMPORTANT ! The chemical dispensing pumps must be primed before operating the dishwasher. SANI RINSE OFF/DRAIN START PRIME POWER UL130 Control Panel Make sure the chemical containers are full and the correct pick-up tubes are in the...
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Model UL130 - Initial Start-Up Pump Speed and Fill Adjustments - Detergent, Sanitizer and Rinse-aid Dispensing Pumps Chemical Dispensing Pump Speed and Tank Fill Adjustments ! ATTENTION ! Contact a chemical supplier for detergent, rinse-aid and sanitizer chemicals. The chemical supplier can adjust the chemical dispensing pumps too. Adjustment screws are provided for the dispensing pumps and for the wash tank fill.
Operation - Model UL130 Loading Dish Racks ! VERY IMPORTANT ! Prescrap and rinse wares before loading into the machine. ! VERY IMPORTANT ! DO NOT OVERLOAD THE DISH RACK. LOAD ONE DISH RACK INTO THE MACHINE AT A TIME. Load plates and glasses in a peg rack.
Model UL130 - Operation Operation Model UL130 Low temperature Chemical Sanitization Normal Wash Mode SANI RINSE OFF/DRAIN PRIME START POWER Combination Wash and Final ON-OFF/DRAIN Start Rinse Temperature Gauge Cycle Light Prime Power Switch Push button Push button Close the dishwasher front door. Push the dishwasher Power Switch UP to turn the power ON.
Operation - Model UL130 Drain Mode The dishwasher will enter the drain mode whenever the Power Switch is pushed down to the OFF/DRAIN position. POWER OFF/DRAIN START Push the illuminated power switch down to the OFF/DRAIN position. The power switch light will go out. The cycle light will illuminate and the machine will drain.
Model UL130 - Cleaning Cleaning - Model UL130 VERY IMPORTANT Scrap Screen DRAIN AND CLEAN THE DISHWASHER EVERY 2 HOURS OF CONTINUOUS OPERATION, AFTER EACH MEAL PERIOD, AND AT THE END OF THE DAY. Wash Model UL130 Wash Tank Cleaning the wash tank: Remove the upper and lower spray arms and flush clean in a sink.
Cleaning - Model UL130 Cleaning - Model UL130 (continued) Cleaning the wash arms: There are two combination wash/rinse arms in the wash tank. They are interchangeable. The wash arms are should be removed and thoroughly flushed clean in a sink. Special attention should be paid to the cleaning and inspection of the wash arm bearings making sure they are clean and free of excessive wear.
Model UL130 - De-liming Model UL130 De-liming DANGER: Death or serious injury may result when de-liming solution is mixed with sodium hypochlorite sanitizing agent. Mixing may cause hazardous gases to form. De-liming solution and other acids must never be mixed with chlorine, iodine, bromine, or fluorine. CAUTION: Skin contact with de-liming solutions can cause severe irritation and possible chemical burns.
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Troubleshooting and Maintenance - Model UL130 ! ATTENTION ! Refer to page 26 for Troubleshooting Instructions. Follow the maintenance schedules below to keep the dishwasher operating most efficiently. Daily Maintenance Make sure the water supply is on and that the drain is not clogged. Check the temperature gauges and/or displays to ensure they are operating.
Wash Tank, Lower Piping and Drain Assembly - All Models UH130,UH130B, UH230,UH230B UH230, UH230B Only To upper wash Manifold UL130 Only UL130 Only UH130,UH130B, UH230,UH230B UH230, UH230B To drain To drain UH130, UH130B UL130 UH230, UH230B Only...
Fill Piping Assembly - UH130, UH130B, UL130 Note: This is a 3/4" From Hot Water garden hose fitting Supply Fill Valve Assembly on Next Page To Booster Inlet UH130B To Fill Chute UH130, UL130...
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UH130, UH130B, UL130 - Fill Piping Assembly Item Part Description Qty. 0502653 ELBOW, 90 DEGR 3/8" MPT X 1/2" HOSE 0512185 BOLT, HEX FLANGE 1/4-20 X 3/8" SS 0300065 SUPPORT, VALVE 0300203 CLAMP, VALVE 0502618 HOSE BARB, 1/2" X 3/8" MPT 0503679 CLAMP, SS GEAR-MIN.
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All Models - Panel Assembly Item Part Description Qty. 109812 GAUGE, PRESSURE 0-60PSI 111100 FITT COMP 1/4" OD X 1/8" MPT ELL J 107928 TUBING, 1/4" NATURAL 100779 SCREW 1/4-20 X 5/8" TRUSS SS PHIL 0312192 PANEL, FRONT WITH GAUGE HOLE 0312330 PANEL, FRONT WITHOUT GAUGE HOLE 108826...
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All Models - Door Assembly Item Part Description Qty. 0713136 DOOR ASSEMBLY 0512320 GASKET, STEAM 0512319 GASKET, DOOR (TOP) 0712162-1 HINGE, RH ASSY 0501476 WASHER, 9/32" X 5/8" OD SS 0501422 BOLT, HEX SS 1/4-20 X 1-1/2" 0512122 SPRING, DOOR 0712162 HINGE, LH ASSY...
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Electrical Schematic - UH130, UH130B, UH230, UH230B SINGLE PHASE THREE PHASE UH130, UH130B, UH230, UH230B - Digital Display High Temperature Undercounter...
Page Booster/Wash Tank Heater Interlock Circuit Operation - UH130B, UH230B ....96 Digital Temperature Display Board - UH130, UH130B, UH230, UH230B ....97 Digital Temperature Display Codes - UH130, UH130B, UH230, UH230B ....101 Timer Board Connection Diagram - All Models ............104 Timer Board Troubleshooting Guide - All Models ............
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Booster Heater/Wash Tank Heater Interlock Circuit Operation - UH130B, UH230B Booster Heater/Wash Tank Heater Interlock Circuit Operation For Models UH130B, UH230B The booster heater/wash tank heater interlock circuit removes power from the wash tank heater whenever the booster heater contactor energizes. The illustration below shows how the booster heater contactor is wired.
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UH130, UH130B, UH230, UH230B - Digital Temperature Display Board...
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Digital Temperature Display Board - UH130, UH130B, UH230, UH230B...
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UH130, UH130B, UH230, UH230B - Digital Temperature Display Board...
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Digital Temperature Display Board - UH130, UH130B, UH230, UH230B Power Neutral...
UH130, UH130B, UH230, UH230B - Digital Temperature Display Codes Digital Temperature Display Codes Display codes that appear in the display windows indicate the operating condition of the machine. Refer to the illustrations below for the meaning of the codes. Wash Display Codes...
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UH130, UH130B, UH230, UH230B - Digital Temperature Display Codes Rinse Display Codes CAUSE RINSE DISPLAY CODE Rinse temperature 1 5 9 is below 100˚F RINSE TEMP WASH TEMP 1 5 6 Rinse temperature is above 200˚F WASH TEMP RINSE TEMP...
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UH130, UH130B, UH230, UH230B - Digital Temperature Display Codes Booster Display Codes Error Codes for Booster and Final Rinse Thermistors Only. CAUSE DISPLAY CODES 1 5 0 Booster overtemp lockout because booster temperature is greater than 210˚F. RINSE TEMP WASH TEMP...
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Timer Board Connection Diagram - All Models wASH MOTOR OUTPUT 4 AMP CONTROL FUSE OUTPUT SANITIzER OUTPUT RINSE AID OUTPUT DETERgENT OUTPUT FILL vALvE DRAIN vALvE OPEN DRAIN vALvE CLOSED LOw vOLTAgE PLUg • START SwITCH • SCRUB SwITCH •...
Note: This solid state timer board is used for dipswitch for the model of machine several different models Set dipswitch to F&D for models UH130, UH130B, UL130 the solid state timer will be installed in Use the skip switch to force the timer...
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Timer Board Diagnostic Testing diagnostic testing for p/n 0712105 solid state timer board - effective serial # W081217467 and up before testing, turn the power switch OFF and allow the machine to complete the drain cycle. check incoming voltages Open the door If the green cycle indicator light blinks, the dOOr sWItch and cyclE lIght work Note: this function times out after 10 seconds close the door...