Champion 64 PRO Series Operation, Cleaning And Maintenance Manual
Two tank rack conveyor dishwasher
Hide thumbs
Also See for 64 PRO Series:
- Operation, cleaning, and maintenance manual (46 pages) ,
- Installation manual (32 pages)
Table of Contents
Advertisement
Operation, Cleaning, and Maintenance Manual
64 PRO Series
Two Tank Rack Conveyor
Dishwasher
OPTIONS:
• VHR - Ventless Heat Recovery
• HR - Heat Recovery
LISTED
www.championindustries.com
3765 Champion Boulevard
Winston-Salem, NC 27105
(336) 661-1556 Fax: (336) 661-1660
Toll-free: 1 (800) 858-4477
Issue Date: 12.11.20
Manual P/N
For machines beginning with S/N
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
(905) 562-4195 Fax: (905) 562-4618
Toll-free: 1 (800) 263-5798
Standard Models
86 PRO
64 PRO
90FF PRO
100HD PRO
VHR Models
86 PRO-VHR
64 PRO-VHR
90FF PRO-VHR
100HD PRO-VHR
HR Models
86 PRO-HR
64 PRO-HR
90FF PRO-HR
100HD PRO-HR
117284 rev. A
RP20102891
Printed in the USA
and above
Advertisement
Table of Contents
Troubleshooting
Related Manuals for Champion 64 PRO Series
Summary of Contents for Champion 64 PRO Series
- Page 1 Operation, Cleaning, and Maintenance Manual Standard Models 64 PRO Series 86 PRO 64 PRO Two Tank Rack Conveyor 90FF PRO Dishwasher 100HD PRO VHR Models 86 PRO-VHR 64 PRO-VHR OPTIONS: 90FF PRO-VHR • VHR - Ventless Heat Recovery 100HD PRO-VHR •...
- Page 2 National Service Department In Canada: In the USA: Toll-free: (800) 263-5798 Toll-free: (800) 858-4477 Tel: (905) 562-4195 Tel: (336) 661-1556 Fax: (905) 562-4618 Fax: (336) 661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com ATTENTION The model no., serial no., voltage, Hz and phase are needed to identify your machine and to answer questions.
- Page 3 Product Registration Three ways to REGISTER YOUR PRODUCT and ACTIVATE YOUR WARRANTY. 4:34 PM Scan code with mobile device to access Scan code with mobile device to access training and service materials. If unable training and service materials. If unable to read code, enter the URL to access to read code, enter the URL to access materials through your mobile browser:...
- Page 4 Product Registration PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO: (336) 661-1660 in the USA 1-(800) 204-0109 in Canada PRODUCT REGISTRATION CARD Model Serial # Date of Installation: Company Name: Address: (Street) State/Province Zip/Postal Code Telephone #: ( Contact: Installation Company: Address:...
- Page 5 Revision History Revision History Specifications are subject to change based on continual product improvement. Dishwasher owners may a request a manual by calling 1(800) 858-4477 in the USA and 1(800) 263-5798 in Canada. Revision Revised Serial Number Description Date Pages Effectivity 12.11.20 RP20102891...
-
Page 6: Limited Warranty
(b) 90 days after installation, whichever occurs first. In the event that The Company elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. -
Page 7: Table Of Contents
Table of Contents Table of Contents Revision History ..........................i Limited Warranty ......................... ii Model Descriptions ........................iv Operation ....................1 Set-up ..................... 1 Machine Checks ................1 Drain Valve Operation ..............1 Install Scrap Screens and Baskets ............2 Install Prewash Screens ................2 Install Wash Arms .................. -
Page 8: Model Descriptions
Model Descriptions Standard Model Sizes 64 PRO 64" Two Tank Rack Conveyor 86 PRO 64" Two Tank Rack Conveyor with 22" Prewash 90FF PRO 64" Two Tank Rack Conveyor with 26" Front Feed Prewash 100HD PRO 64" Two Tank Rack Conveyor with 36" Prewash Table 1 Minimum Operating Temperatures MODEL... -
Page 9: Operation
Operation SET UP CAUTION: There may be more than one power source. Machine Checks: • Check chemical supplies and make sure containers are full. • Make sure all panels are properly installed. • Remove protective plastic film from the machine exterior. •... -
Page 10: Install Scrap Screens And Baskets
Operation INSTALL SCRAP SCREENS AND BASKETS INSTALL THE SCRAP SCREENS. INSTALL THE SCRAP BASKET. Fig. 3 Fig. 2 INSTALL PREWASH SCREENS INSTALL THE SCRAP SCREEN. INSTALL THE SCRAP BASKET. Fig. 4 Fig. 5... -
Page 11: Install Wash Arms
Operation INSTALL WASH ARMS SLIDE UPPER WASH ARM ION TRACKS UNTIL IT ENGAGES THE WASH MANIFOLD. PUSH WASH ARM UP UNTIL THE LATCHES LOCK IT IN PLACE. LATCH LATCH MANIFOLD Fig. 6 SLIDE LOWER WASH ARM ON TRACKS UNTIL IT ENGAGES THE WASH MANIFOLD. -
Page 12: Install Prewash Spray Arms
Operation INSTALL PREWASH SPRAY ARMS SLIDE UPPER WASH ARM ON TRACKS UNTIL IT ENGAGES THE WASH MANIFOLD. PUSH WASH ARM UP UNTIL THE LATCHES LOCK IT IN PLACE. Fig. 8 Fig. 9... - Page 13 Operation INSTALL PREWASH SPRAY ARMS - continued SLIDE LOWER PREWASH SPRAY ARM ON TRACKS UNTIL IT FITS WITH MANIFOLD O-RING. Fig. 10...
-
Page 14: Curtain Locations
Operation CURTAIN LOCATIONS Standard Curtain Sizes LONG CURTAIN, 24" 20-1/4" P/N 113720 ROD, 5/16" X 24-5/8" P/N 108250 HR LONG CURTAIN, 24"17-1/8" P/N 116965 ROD, 5/16" X 23-1/2" P/N 114012 MEDIUM CURTAIN, 24" 13-1/4" P/N 108043 ROD, 5/16" X 23-1/2" P/N 114012 NOTE: See service replacement manual for high hood curtain part numbers. -
Page 15: Curtain Installation
Operation CURTAIN INSTALLATION CAUTION: Failure to properly install a curtain may prevent proper heating of the machine. LABELS ON THE FRONT OF THE MACHINE INDICATE THE CURTAIN LOCATIONS. HANG THE CURTAINS ON THE HOOKS LOCATED ON EACH SIDE OF THE HOOD. MAKE SURE THE CURTAIN SHORT FLAPS FACE THE LOAD END OF THE MACHINE. -
Page 16: Loading Dish Racks
Operation LOADING DISH RACKS REMOVE FOOD REMNANTS FROM THE WARES BEFORE LOADING THEM INTO DISH RACKS. LOAD PLATES IN A PEG RACK, BOWLS AND GLASSES IN A FLAT-BOTTOM RACK. LOAD SILVERWARE IN A SINGLE LAYER IN A FLAT-BOTTOM RACK. LOAD POTS, PANS AND UTENSILS UPSIDE DOWN IN A FLAT-BOTTOM RACK. LOAD BAKE SHEETS AND TRAYS LONG SIDE UP IN A SHEET PAN RACK DO NOT OVERLOAD RACKS. -
Page 17: Operation Summary
Operation OPERATION SUMMARY Power up Procedure: 1. Touch the Green Power button. The drain valves will close and the dishwasher will begin the automatic fill. The display screen will illuminate and FILLING displays in the status bar. 2. The incoming wash temperature displays in the Wash °F box. The final rinse temperature displays in the Rinse °F box during the final rinse, the final rinse temperature display is blank at all other times. -
Page 18: Control Panel Description
Operation CONTROL PANEL DESCRIPTION Touch Control Power On Panel and Pushbutton Display Status Bar Tank Temperature The Start/Stop button changes from Green to Red when pressed. Maintenance Menu Tools Final Tank Rinse Heat Pump Spray Fig. 14... -
Page 19: Initial Fill
Operation INITIAL FILL— With doors closed, the machine automatically fills when powered up PUSH THE GREEN POWER BUTTON ON. THE DISPLAY ILLUMINATES. FILLING' APPEARS IN THE STATUS BAR. THE WASH AND POWER RINSE TEMPERATURES DISPLAY. FINAL RINSE TEMPERATURE DISPLAYS DURING THE FINAL RINSE. THE TANKS DISPLAY RISING BLUE LEVELS AS THE TANKS FILL WITH WATER. -
Page 20: Wash/Final Rinse
Operation WASH/FINAL RINSE— Machine washes and performs a final rinse. THE GREEN START BUTTON APPEARS WHEN THE MACHINE IS READY TO WASH. PRESS THE GREEN START BUTTON. THE GREEN START BUTTON CHANGES TO A RED STOP BUTTON ONCE THE GREEN BUTTON IS PRESSED. THE PUMP SYMBOLS WILL SPIN. INSERT A DISH RACK. - Page 21 Operation WASH/FINAL RINSE - continued DWELL Dwell Button Stop Button Fig. 17 Final Rinse Spray Symbol DWELL— Dwell pauses the dish rack in the wash zone to clean heavily soiled wares. INSERT A DISH RACK OF HEAVILY SOILED DISHES INTO THE MACHINE. 'DWELL' APPEARS ON THE DISPLAY.
-
Page 22: Cleaning
Cleaning CLEANING WASH ARMS — The upper and lower wash arms should be removed to clean. The upper wash arms have five pipes, the lower wash arms have four pipes. THE UPPER WASH ARM ASSEMBLY HAS FIVE ARMS, THE LOWER HAS FOUR. THEY ARE NOT INTERCHANGEABLE. -
Page 23: Prewash Arms
Cleaning PREWASH ARMS (continued) REMOVE PREWASH UPPER SPRAY ARMS AND CLEAN. REMOVE THE ARM END PLUGS AND FLUSH WITH CLEAN WATER. CHECK THE O-RING AND REPLACE AS REQUIRED. Wash end plug O-ring. Fig. 19... -
Page 24: Rinse Arms
Cleaning CLEANING (continued) RINSE ARMS — The upper and lower rinse arm nozzles should be cleaned regularly to prevent scale build-up. ROTATE RINSE ARM 1/4 TURN AND PULL TO REMOVE. REMOVE END PLUG AND FLUSH ARM WITH CLEAN WATER. INSPECT O-RING FOR DAMAGE AND REPLACE IF NEEDED. -
Page 25: Scrap Screens And Scrap Baskets
Cleaning SCRAP SCREENS AND SCRAP BASKETS CAUTION: Spray and wipe down the interior of the machine to remove debris before removing scrap screens and baskets. DO NOT CLEAN INTERIOR WITH METAL PADS. REMOVE THE SCRAP BASKET. REMOVE THE SCRAP SCREENS. REMOVE PREWASH BASKET. -
Page 26: Pump Suction Strainer And Drain
Cleaning PUMP SUCTION STRAINER AND DRAIN CAUTION: Failure to clean the pump suction strainer reduces wash results. TURN THE MACHINE POWER SWITCH OFF AND ON TO OPEN THE ELECTRIC DRAIN VALVES FOR 10 MINUTES. FLUSH TANK WITH FRESH WATER. CLEAN DRAIN SCREEN. PULL THE PUMP STRAINER HANDLE UP TO REMOVE. -
Page 27: Cleaning Intervals
Cleaning CLEANING INTERVALS Cleaning your dishwasher is the best maintenance you can do. The cleaning intervals below are the minimum requirements for most dishwashers. You may need to clean your dishwasher more often when washing heavily soiled wares or during long periods of continuous operation. Every 8 hours of Continuous Operation 1. - Page 28 Cleaning Deliming DELIME WARNING: Consult the chemical representative's recommendations for the use of deliming chemicals. Wear protective clothing, goggles and face shield when handling chemicals. Deliming intervals are determined by the amount of lime build-up in the dishwasher. A pass- word protected delime time interval is adjustable at the factory or by the supervisor.
-
Page 29: Deliming
Deliming Step 3: The display returns to the main screen and displays "DELIME REQUIRED". Pressing "TOUCH TO RESET" will bypass the delime function but the prompt will return until a deliming operation is performed. Step 4: Press "YES" to begin the deliming process. Step 5: "CLEAN SCREENS"... - Page 30 Deliming Step 6: "CLOSE DOOR TO START" is displayed. Step 7: Close doors and machine fills. • "DELIME DRAINING" then "DELIME FILLING" are displayed. Step 8: "ADD CHEMICAL" displayed. • Open the doors and add the delime chemical according to the chemical representative's instructions.
- Page 31 Deliming Step 9: "CLOSE DOOR TO START" is displayed. Step 10: "PUMPS ON" is displayed. Pumps will run. Step 11: "DELIME DRAINING" "DELIME FILLING" are displayed. Step 12: "DELIME RINSE" displays. The machine may rinse and drain multiple times according to the pre-programmed setting.
- Page 32 Deliming Step 13: "DELIME COMPLETE" is displayed when deliming is complete. • Touch the display and return to the main screen. • Machine will begin a normal fill.
-
Page 33: Maintenance
Maintenance MAINTENANCE Schedules Weekly 1. Inspect all water lines for leaks and tighten joints if required. 2. Clean any detergent residue from the exterior of the machine. 3. Clean any accumulated scale from the heating element. 4. Inspect the spray arms for damage or missing parts. 5. -
Page 34: Troubleshooting Chart
Troubleshooting TROUBLESHOOTING CHART Before calling for service check the following: 1. Dishwasher power and water are on. 2. Machine is assembled correctly. 3. Conveyor is clear of obstructions. 4. Screens and pump intakes are clear. 5. Doors are closed and secure. Condition Cause Solution... -
Page 35: Fault
Faults FAULTS • A 'RED STATUS' indicates a problem that must be fixed to resume normal operation. • The operator can fix some problems, others require a service technician. • If a fault icon is visible at start up, then press the fault icon to identify and fix the problem. •... -
Page 36: Fault Troubleshooting
Faults FAULTS - continued The following faults are usually handled by the operator: DOOR OPEN A door is open. Check the section where the door icon appears. Inspect the door magnet and switch. Make sure door is fully closed. The door icon should disappear and the machine continue operation once the door is closed. - Page 37 Faults FAULT TROUBLSHOOTING - continued The operator should push the yellow triangle to access the troubleshooting guide. Presing the acknowledge icon will allow the machine to operator after troubleshooting. Call a service agent as soon as possible to fix the problem. NOTE: On start-up, the triangle will indicate the machine is operating in an acknowledged fault condition.
- Page 38 Supervisor Mode Supervisor Mode The supervisor mode enables a supervison to monitor and set parameters for the operation of the machine. The supervisor screen is shown below (see Fig. 25). • Press the 'GEARS' button on the main screen to access the supervisor menu. GEARS BUTTON Fig.
-
Page 39: Supervisor Mode
Supervisor Mode Supervisor Mode Machine Data: • Machine Data screen includes: Inputs, Outputs, Temps, and the software revision number. Inputs Ouputs Fig. 27 - PLC Inputs/Ouputs. Fig. 26 - Supervisor Machine data screen. • The PLC inputs and outputs are green when ON. •... -
Page 40: Drain
Supervisor Mode Supervisor Mode - continued Drain: • Pressing a PW, Wash, or PR, (Power Rinse), drain button manually opens the drain valve to verify the respective valve is operating correctly. • The button changes color to red when pushed and changes back to blue when released. - Page 41 Supervisor Mode Setup Options - Password Protected (continued) • The machine settings screen enables the supervisor to change the operating parameters for DWELL, LOW TEMP, CHEMICAL, and DELIME. • When ON, the Low Temp • The Dwell setting sets the Setpoint is the wash temp- time the rack pauses in the erature that must reach...
- Page 42 Supervisor Mode Setup Options - Password Protected (continued) • The DELIME button sets the parameters for the deliming system • A manual delime may be performed from this screen (see page 20). • Press DELIME SETUP to access the delime operating parameters. •...
- Page 43 Blank Page This Page Intentionally Left Blank...