Page 1 Model 64 Issue Date: 12.12.16 Manual P/N 115328 rev. D www.championindustries.com For machines beginning with S/N RE13077060 and above 3765 Champion Boulevard 2674 N. Service Road, Jordan Station Printed in USA Winston-Salem, NC 27105 Ontario, Canada L0R 1S0 (336) 661-1556 Fax: (336) 661-1660...
Page 2 For future reference, record your dishwasher information in the box below. Model Number__________________________ Serial Number_______________________ Voltage________________Hertz_____________ Phase__________________ Champion Service Agent __________________________________ Tel:______________________ Champion Parts Distributor _________________________________ Tel:______________________ National Service Department In Canada: In the USA: Toll-free: 1 (800) 263-5798 Toll-free:...
Page 3 REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then enter an address below: In the U.S.A. http://www.championindustries.com/register In Canada http://www.championindustries.com/canada/register...
Page 4 PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO: (336) 661-1660 in the USA 1 (800) 204-0109 in Canada PRODUCT REGISTRATION CARD Model Serial # Date of Installation: Company Name: Address: (Street) State Zip or Telephone #: ( or Province Postal Code Contact: Installation Company:...
Page 5: Revision History
Revision History Revision History A revision might be a part number change, new instructions, or information that was not available at print time. We reserve the right to make changes to this manual without notice and without incurring any liability by making the changes. Dishwasher owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or 1 (800) 263-5798 in Canada.
Page 6: Limited Warranty
Champion's obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Champion elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician.
Page 7: Table Of Contents
Table of Contents Table of Contents E-series Rack Conveyor Dishwashers Revision History ........................... i Limited Warranty ......................... ii Model Descriptions........................iv Installation ..................Installation Codes, Warranty Registration, Receiving ............1 Table Connections ....................... 2 Utilities, Hot and Cold Water Connections ..............3 Drain Connections, Steam Supply and Condensate Connections ........
Page 8: Model Descriptions
Model Descriptions Model Descriptions Champion's single tank and two tank rack conveyor dishwashers are fully automatic. Standard equipment includes 1HP prewash, 2HP wash and 2HP power rinse pumps. The conveyor drive is a 1/6 HP motor. All models are available in right-to-left (R-L) or left-to-right (L-R) direction.
Page 9: Installation
USA or http://www.championindustries.com/canada/register in Canada or by fax on the form provided at the front of this manual. If warranty registration is not returned to Champion within such period, the warranty will expire after one year from the date of shipment.
Page 10 Installation Table Connections The dishwasher and dish tables must be in their final locations and level before connection. The recommended table height is 34”/864mm. Slope the load end dish table away from the entrance of the dishwasher to prevent water from flowing into the dishwasher.
Page 11: Utilities, Hot And Cold Water Connections
Installation Utilities Hot Water Connections NOTE: Only qualified personnel should make dishwasher plumbing connections. Connections must meet local plumbing and sanitary codes. Improper installation is not covered be the dishwasher warranty. Hot Water Requirements: 1. A water hardness of 3 grains/U.S. gal [51.3 mg/L] or less is recommended. 2.
Page 12: Drain Connections, Steam Supply And Condensate Connections
Installation Drain Connections 1. The 1-1/2" drain line was removed and packed inside the dishwasher prior to shipping. Install the drain line once the dishwasher has been placed in its final location. 2. Connect the 1-1/2" NPT drain line above a drain sink or to a 1-1/2" or larger drain line connection. 3.
Page 13: Electrical Connections
Installation Electrical Connections WARNING: Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the main breaker or service disconnect switch before working on the circuit. Lock-out and tag the breaker to indicate that work is being performed on the circuit.
Page 14 Installation Electrical Connections (continued) Motor Rotation 1. Check the converyor drive motor to ensure it rotates in the correct direction. The motor shaft must rotate in a counterclockwise direction when viewed from the rear. 2. The dishwasher motors are phased together; therefore, if the conveyor motor rotation is correct then the pumo motors will also be correct.
Page 15: Optional Table Limit Switch
Installation (Optional) Table Limit Switch A recommended option for any rack conveyor dishwasher is a table limit switch. The limit switch is installed at the end of the clean-end table and is designed to stop the conveyor and pumps in the event that dish racks back up on the clean-end table.
Page 16: Chemical Connections, Vent Fan Signal Connections
Installation Chemical Connections 1. Use a qualified detergent/chemical supplier for detergent/chemical and dispensing equipment needs. 2. Labeled detergent control circuit connection terminals are provided in the control cabinet for detergent and rinse agent/sanitizer dispensing equipment (supplied by others). 3. The illustration on the right, shows the terminal board for the machine. 4.
Page 17: Machine Running And Table Limit Switch Signal Connections
Installation Vent Fan Signal Connection 1. A terminal block is provided inside the top-mounted control cabinet to provide a 120VAC, 1 AMP Max Load signal. NOTE: The Vent Fan Signal Connection supplies 120VAC to a control relay (supplied by others) when the dishwasher is ON and O VAC when the dishwasher is OFF.
Page 18: Curtain Locations
Installation Curtain Locations 1. Refer to the illustrations below and hang the curtains as shown. J-hooks are located in the corners of each section to accept the curtain rods. • Standard long curtains 24” x 20-1/4” • High hood long curtains 24”...
Page 19: Hot Water Coil Tank Heat, Air Purging Instructions
Installation Hot Water Coil Tank Heat Purging Air from the Dishwasher/Booster Heater System CAUTION: PERMANENT DAMAGE to the hot water recirculating pump can occur if the air is not purged from the dishwasher/booster heater system prior to placing the dishwasher into service. Follow the instructions on pages 9-10 to prevent damage to the dishwasher hot water recirculating pump.
Page 20 Installation Hot Water Coil Tank Heat Purging Air from the Dishwasher/Booster Heater System (continued) Refer to the illustration on the previous page and follow the procedure below to purge the air from the system. Plumbing and electrical service connections must be completed before purging the system. To purge the air: 1.
Page 21: Door Safety Switches
Installation Door Safety Switches Dishwasher access doors are equipped with a door safety switch that automatically stops the dishwasher pumps and conveyor drive if a door is raised while the dishwasher is running. In addition, the dishwasher will not start if a door is left open. If the dishwasher is running and a door is raised, the lighted GREEN START pushbutton goes out and the pumps and conveyor drive stop.
Page 22: Removing And Installing Spray Arms And Scrap Screens
Installation Removing the Spray Arm End Plugs Installing the Lower Spray Arm Assembly...
Page 23 Installation Installing the Upper Spray Arm Assembly Removing the Spray Arm End Plugs...
Page 24 Installation Removing the Dual Rinse (DR) scrap screens Refer to the illustrations on this and the next page to remove and install the Dual Rinse (DR) scrap screens and rinse arm.
Page 25 Installation Installing the Dual Rinse (DR) scrap screens...
Page 26: Installation Checklist
Installation Check list 1. Remove white protective film from the dishwasher exterior. 2. Install lower panels to the dishwasher. 3. Remove any foreign material from inside of the machine. 4. Check that the chemical supplies (supplied by others) are full. 5.
Page 27: Operation
Operation Operation 1. Check that the spray pipes, curtains, and scrap screens are in place and clean. 2. Check that the overflow drains are closed. 3. Check the chemical supplies (supplied by others). Turn on the detergent dispenser switches. 4. Turn on the exhaust vent system (if applicable), and make sure it is operating. 5.
Page 28: Door Safety Switches
Operation Door Safety Switches Dishwasher access doors are equipped with a door safety switch that automatically stops the dishwasher pumps and conveyor drive if a door is opened while the dishwasher is running. In addition, the dishwasher will not start if a door is left open. If the dishwasher is running and a door is opened, the GREEN cycle light remains illuminated and the pumps and conveyor drive stop.
Page 29 Blank Page This Page Intentionally Left Blank...
Page 30: Scrap Screens
Operation Scrap Screens 1. All models have scrap screens in the tanks. 2. Install two scrap screens in each wash tank making sure they fit securely without large gaps between them. 3. Install an internal refuse basket in each wash tank. 4.
Page 31: Cleaning And Maintenance
Cleaning Cleaning Cleaning your dishwasher is the best maintenance you can perform. The cleaning intervals below are the minimum requirements for most dishwashers. You may need to clean your dishwasher more often when washing heavily soiled wares or during long hours of continuous operation. Daily or every 2 hours of operation 1.
Page 32 Cleaning Cleaning (continued) At the End of the Day 1. Perform Steps 1-10 on the previous page. 2. Remove the upper and lower rinse and wash spray arms and end plugs and flush with fresh water. 3. Remove the Dual Rinse (DR) rinse arm assemblies and flush with fresh water. 4.
Page 33 Maintenance Maintenance Weekly 1. Inspect all water lines for leaks and tighten at joints if required. 2. Clean any detergent residue from the exterior of the machine. 3. Check the drain operation. 4. Clean any accumulated scale from the heating element. 5.
Page 34: E-Rack Digital Temperature Display Meters (Operation And Calibration)
Digital Display E-Rack Digital Temperature Display Meters ! ATTENTION ! The Digital Temperature Displays only indicate temperature, they do not control wash tank or final rinse booster heaters. Electromechanical thermostats continue to control the tank and final rinse heat circuits. 1.
Page 35 Digital Display Display Meter Operation Checks Check the Meter LEDs: 1. Turn the Dishwasher Power Switch ON. The 3-digit LEDs illuminate simultaneosly, the each LED bar illuminates from left-to-right. Check the Meter Temperature Set-point: Refer to the photo below and the "Rear view of the Digital Displat Circuit Board" on the next page. 1.
Page 36 Digital Display Calibration Calibration is an internal function of the display circuit board and does not calibrate temperayure control of th dishwaher components. NOTE: The Thermistor Plug and 1 wire from the Rinse Switch Connector must be disconnected from the display circuit board before calibration.
Page 37 Digital Display Display Codes and Definitions The illustrations below show the codes that may appear in the temperature meter displays.
Page 38: Troubleshooting
Troubleshooting Troubleshooting Before calling for service, check the following conditions. 1. Dishwasher main power and water supply is on. 2. Machine has been assembled correctly. 3. Conveyor is clear of any obstructions. 4. Drains are closed. 5. Screens and pump intake screens are clear. 6.
Page 39: Service Replacement Parts
Service Replacement Parts Illustration ......................Page Front View of Control Panel .................. Control Cabinet Interior View for Single Tank Models with Dual Rinse ......Control Cabinet Interior View for Two Tank Models ..........Prewash Panels and Curtains ................Single Tank Panels and Curtains ................Two Tank Panels and Curtains ................
Page 40 Service Replacement Parts (continued) Illustration ......................Page Single and Two Tank Electric Booster Assembly 40°F/70°F ........Single Tank Booster Heaters 40°F/70°F ..............Two Tank Booster Booster Heaters 40°F/70°F ............Two Tank and Heat Recovery Electric Booster Cabinet ..........Two Tank Steam Heat with K2 Steam Booster............Single Tank Steam Heat ..................
Page 41: Front View Of Control Panel
Front View of Control Cabinet (All Models) Models: E44DR, E54DR WASH FINAL RINSE L-R and R-L Machine Direction Shown Models: E66DRPW, E76DRPW, E70DRFFPW, E80DRFFPW, E80DRHDPW, E90DRHDPW PREWASH WASH FINAL RINSE L-R and R-L Machine Direction Shown Models: E64, E84 WASH RINSE FINAL RINSE L-R Machine Direction Shown...
Page 42 Control Cabinet Interior View for Single Tank Models with Dual Rinse- Layout 1 Note: Control Cabinet Cover P/N 334879 not shown. 3MOL 2MOL 1MOL This illustration shows a control cabinet with all options. Your control cabinet may not have the prewash components nor the additional parts required for the 22KW booster. Please disregard these extra components as necessary.
Page 43: Control Cabinet Interior View For Single Tank Models With Dual Rinse
Control Cabinet Interior View for Single Tank Models with Dual Rinse Item Part Description Qty. COMMON ELECTRICAL PARTS (Not Voltage Specific) 114756 Circuit Board, Control 114759 Support, Circuit Board 115147 Block, Terminal 10-Pole 115345 Jumper, Slotted 115158 Label (TLS, Machine Run, etc.) 114898 Transformer, 120:24VAC 20VA 111827...
Page 44 Control Cabinet Interior View for Single Tank Models with Dual Rinse Item Part Description Qty. VOLTAGE SPECIFIC PARTS: 200-220V/60/3 111822 Fuse, Line 120VAC, 5A 600V LPCC-5 111624 Overload, Motor (Drive) 0.63-1.0A 111628 Overload, Motor (Prewash) 4.0-6.3A 111629 Overload, Motor (Wash) 6.0-10.0A 100922 Fuse, DR Heat 600V 20A, ATMR-20 107091...
Page 45: Control Cabinet Interior View For Two Tank Models
Control Cabinet Interior View for Single Tank Models with Dual Rinse Item Part Description Qty. VOLTAGE SPECIFIC PARTS: 460-480V/60/3 111821 Fuse, Line 120VAC, 5A 600V LPCC-3 111624 Overload, Motor (Drive) 0.63-1.0A 111626 Overload, Motor (Prewash) 1.6-2.4A 111627 Overload, Motor (Wash) 2.5-4.0A 100913 Fuse, DR Heat 600V 10A, ATMR-10 107091...
Page 46 Control Cabinet Interior View for Two Tank Models Note: Control Cabinet Cover P/N 334879 not shown. RINSE WASH PREWASH DRIVE 4MOL 3MOL 2MOL 1MOL This illustration shows a control cabinet with all options. Your control cabinet may not have the prewash components nor the additional parts required for the 22KW booster. Please disregard these extra components as necessary.
Page 47 Control Cabinet Interior View for Two Tank Models Item Part Description Qty. COMMON ELECTRICAL PARTS (Not Voltage Specific) 114756 Circuit Board, Control 114759 Support, Circuit Board 115147 Block, Terminal 10-Pole 115345 Jumper, Slotted 115158 Label (TLS, Machine Run, etc.) 114898 Transformer, 120:24VAC 20VA 111827 Contactor, Heat 60 FLA...
Page 48 Control Cabinet Interior View for Two Tank Models Item Part Description Qty. VOLTAGE SPECIFIC PARTS: 200-220V/60/3 111624 Overload, Motor (Drive) 0.63-1.0A 111628 Overload, Motor (Prewash) 4.0-6.3A 111629 Overload, Motor (Wash) 6.0-10.0A 111629 Overload, Motor (Rinse) 109064 Transformer, 250VA 112482 Fuse, 600V LPCC-3.5A 230-240V/60/3 (Wash Tank Heat) 180171 Block, Fuse 600V 60A 3P J Type...
Page 49 Control Cabinet Interior View for Two Tank Models Item Part Description Qty. VOLTAGE SPECIFIC PARTS: 460-480V/60/3 111623 Overload, Motor (Drive) 0.4-.063A 111626 Overload, Motor (Prewash) 1.6-2.4A 111627 Overload, Motor (Wash) 2.5-4.0A 111627 Overload, Motor (Rinse) 2.5-4.0A 109064 Transformer, 250VA 112484 Fuse, 600V LPCC-1.5A 575V/60/3 (Wash Tank Heat) 111135...
Page 50 Solid State Control Board Cable Assemblies Run Light Final Rinse Wash Fill Prewash Fill Rinse Aid Solid State Circuit Bd. P/N 114756 Pumps Booster Heat Wash Heat DR/Rinse Heat Digital Display Rinse Reset DR Pump Item Part Description Qty. 115173 Harness, 6-pin Input E44/54 DR,DRPW, E64/84 E64/84PW 115174 Harness, 6-pin Output E44/54 DR,DRPW, E64/84 E64/84PW 1...
Page 51 Control Cabinet Interior View for Single Tank Models with Dual Rinse - Layout 2 Note: Control Cabinet Cover P/N 334879 not shown. This illustration shows a control cabinet with all options. Your control cabinet may not have the prewash components nor the additional parts required for the 22KW booster. Please disregard these extra components as necessary.
Page 52: Prewash Panels And Curtains
Prewash Panels and Curtains (L-R Direction Shown)
Page 53 Prewash Panels and Curtains Item Part Description Qty. 113828 Rod Curtain 5/16 x 21-1/2" 113720 Curtain 24 x 20-1/4" 100073 Screw 1/4-20 x 1/2 Truss Head 328006 Support, 22" PW Rear Screen 329926 Baffle, Table Flange 328030 Table Flange Support 329351 Panel, 25"...
Page 54: Single Tank Panels And Curtains
Single Tank Panels and Curtains Final Rinse Curtain (L-R Direction Shown) End Curtain DR Curtain End Curtain...
Page 55 Single Tank Panels and Curtains Item Part Description Qty. 113828 Rod, Curtain, 5/16 x 21-1/2" 113720 Curtain 24" x 20-1/4" (End Curtain) 114012 Rod, Curtain, 5/16" x 23-1/2" 108043 Curtain, 24" x 13-1/4" (DR Curtain) 108250 Rod, Curtain 5/16" x 24-5/8" 109723 Curtain 24"...
Page 56: Two Tank Panels And Curtains
Two Tank Panels and Curtains...
Page 57 Two Tank Panels and Curtains Item Part Description Qty. 113828 Rod, Curtain, 5/16 x 21-1/2" 113720 Curtain 24 x 20-1/4” 114012 Rod, Curtain, 5/16" x 23-1/2" 108043 Curtain, 24" x 13-1/4" 329926 Baffle 328030 Table Flange 329351 Panel, 25” End standard 100073 Screw 1/4-20 x 1/2 Truss Head 113944...
Page 58: Drive Motor Assembly
Drive Motor Assembly...
Page 59 Drive Motor Assembly Item Part Description Qty. 0509199 Drive Motor Switch 327918 Bracket, Motor Switch Mounting See Sheave and V-Belt Chart Below 327916 Plate, Drive Motor Mounting 327920 Plate, 44 Motor Assy Mounting 327917 Plate, 64 Motor Assy Mounting 327919 Bracket, Motor Spring Mounting 106482 Washer Lock 1/4 Split SST...
Page 60: Conveyor Drive Assembly
Conveyor Drive Assembly Tank Bottom...
Page 61 Conveyor Drive Assembly Item Part Description Qty. 202381 Roller Crosshead 100868 Roller Stud Crosshead 107089 Nut Jam 1/2-13 206300 Crank, Rack Arm 206301 Shaft 5/8" O.D. x 9" LG. 113861 Housing, Bearing/Seal 102244 Seal 5/8” 206303 Gasket/Bearing Seal 100382 Bearing Jaf #EK104-10 100007 Screw, 10-32 x 3/8 Truss Head 104925...
Page 62: Prewash Track And Cradle Assembly
Prewash Track & Cradle Assembly Tank...
Page 63 Prewash Track & Cradle Assembly Item Part Description Qty. 113719 Switch, Door Safety 328046 Idle Pump Switch Weldment 113937 Magnet, SS 100764 Screw, 6-32 x 1/2 Round Head SST 108954 Nut, Grip 6-32 Hex Head W/Nylon Insert 106482 Washer Lock 1/4 Split 327833 Pin Idle Pump Switch lever 100736...
Page 64: Single Tank Track And Cradle Assembly
Single Tank Track & Cradle Assembly...
Page 65 Single Tank Track & Cradle Assembly Item Part Description Qty. 113719 Switch, Reed Aleph 327969 Idle Pump Switch Weldment 113937 Magnet, SS 100764 Screw, 6-32 x 1/2 Round Head SST 108954 Nut, Grip 6-32 Hex Head W/Nylon Insert 106482 Washer Lock 1/4 Split 327833 Pin Idle Pump Switch 100736...
Page 66: Two Tank Track And Cradle Assembly
Two Tank Track & Cradle Assembly...
Page 67 Two Tank Track & Cradle Assembly Item Part Description Qty. 113719 Switch, Reed Aleph 327969 Idle Pump Switch Weldment 113937 Magnet, SS 100764 Screw, 6-32 x 1/2 Round Head SST 108954 Nut, Grip 6-32 Hex Head W/Nylon Insert 106482 Washer Lock 1/4 Split 327833 Pin Idle Pump Switch 100736...
Page 68: Prewash Scrap Screens
Prewash Scrap Screens...
Page 69 Prewash Scrap Screens Item Part Description Qty. 328958 Screen. Refuse 22" PW 328960 Screen, Refuse 36" PW 328958 Screen, Refuse 26" PW 328959 Basket, Refuse 22" PW 328967 Basket, Refuse 36" PW 329492 Basket, Refuse 26" PW...
Page 70: Single Tank Scrap Screens
Single Tank Scrap Screens Beginning with S/N RE15067977 and above Prior to S/N RE15067977...
Page 71 Single Tank Scrap Screens Item Part Description Qty. 414300 Basket, Refuse (E44) (All S/N's) 336691 Filler, Basket (Beginning with S/N RE15067977 and above) 106014 Nut, Acorn 1/4-20 SST 336692 Filler, Rear (E44) (Beginning with S/N RE15067977 and above) 336703 Filler, Rear (E54) (Beginning with S/N RE15067977 and above) 336690 Screen, Scrap (Beginning with S/N RE15067977 and above) 414329...
Page 72: Two Tank Scrap Screens
Two Tank Scrap Screens Beginning with S/N RE15067977 and above Prior to S/N RE15067977...
Page 73 Two Tank Scrap Screens Item Part Description Qty. 414300 Basket, Refuse (All Models) 336691 Filler, Basket (Beginning with S/N RE15067977 and above) 106014 Nut, Acorn 1/4-20 SST 336692 Filler, Rear (E64) (Beginning with S/N Re15067977 and above) 336703 Filler, Rear (E84) (Beginning with S/N Re15067977 and above) 336690 Screen, Scrap (Beginning with S/N Re15067977 and above) 414329...
Page 74: Prewash Wash Spray Arms
Prewash Spray Arms Rear Wall of Hood...
Page 75 Prewash Spray Arms Item Part Description Qty. 414569 Wash Manifold Assembly 6” Lower (E22" and E36") 113723 O-Ring 113738 Block, Washarm Retaining 113540 Locknut 2NPT SST 113741 Gasket, Flat EDPM 2-3/8 ID 328028 Standpipe, 22” PW 414568 Wash Manifold Assy 6” Upper E22" 414567 Wash Manifold Assy.
Page 76: Single Tank Wash Spray Arms
Single Tank Wash Spray Arms Rear Wall of Hood...
Page 77 Single Tank Wash Spray Arms Item Part Description Qty. 414567 Wash Manifold Assembly 10” 15° Lower (L-R) 414566 Wash Manifold Assembly 10” 15° Lower (R-L) 113741 Gasket, Flat EDPM 2-3/8 ID 113738 Block, Washarm Retaining 113723 O-ring 113540 Locknut 2NPT SST 327993 Standpipe, R-L 44 414317...
Page 78: Two Tank Wash And Power Rinse Spray Arms
Two Tank Wash & Power Rinse Spray Arms Rear Wall of Hood Rear Wall of Hood...
Page 79 Two Tank Wash & Power Rinse Spray Arms Item Part Description Qty. 113741 Gasket, Flat EDPM 2-3/8 ID 113540 Locknut 2NPT SST 113738 Block, Washarm Retaining 113723 O-ring 414565 Wash Manifold Assembly 14” Straight Upper (L-R) 414564 Wash Manifold Assembly 14” Straight Upper (R-L) 414565 Wash Manifold Assy.
Page 80: Dual Rinse (Dr) Tank Assembly
Dual Rinse (DR) Tank Assembly DR Curtain L-R Direction Shown...
Page 81 Dual Rinse (DR) Tank Assembly Item Part Description Qty. 100003 Nut, Hex Plain 1/4-20 SST 100097 Screw, Truss Head, 10-32 x 1/2" SST 100156 Locknut, 3/4" NPT Brass 100547 Locknut, 1/2" NPT SST 100735 Bolt, Hex Head, 1/4-20 x 5/8" SST 104584 Nut, Hex Plain 1/2-13 SST 104882...
Page 82: Dual Rinse (Dr) Pump/Motor Assembly
Dual Rinse (DR) Pump/Motor Assembly * Not Available as a separate repair part...
Page 83 Dual Rinse (DR) Pump/Motor Assembly Item Part Description Qty. 115231-1 Screw, Self-tapping Washer Head 115231-2 Cover, Polypropylene 115231-3 Nut, Acorn 1/4-20 SST 115231-4 Impeller, DR Pump SST 115231-5 Seal, Pump 3/8" Type 16 SST 115231-6 O-ring 115231 Pump Assy., Auxillary Rinse 115/60/1 (Includes all items)
Page 84: Prewash Pump Suction And Discharge
Prewash Pump Suction & Discharge Discharge Suction L-R Application Shown...
Page 85 Prewash Pump Suction & Discharge Item Part Description Qty. 109568 Gasket Pump Suction 307995 Flange, Suction 104203 Clamp, Hose M52 SST 113717 Hose, PW Suction 113731 Hose 22” PW Pump Discharge 104165 Clamp, Hose M40 SST 111964 Hose, Clamp Discharge 311761 Strainer, Pump Suction (Not Shown) 113636...
Page 86: Wash And Power Rinse Pump Suction And Discharge
Wash & Power Rinse Pump Suction/Discharge Tank...
Page 87 Wash & Power Rinse Pump Suction/Discharge Item Part Description Qty. 110858 Hose Clamp Pump Discharge 113984 Hose Discharge Pump 111780 Hose Clamp Discharge 327997 Pump Motor Base 113538 Gasket Pump Suction 327904 Screen Pump Suction Pump Base Fasteners 100739 Bolt 5/16-18 x 3/4 Hex Head SST 102376 Washer 5/16 x 3/4 x 1/16 109009...
Page 88: Pump/Motor Assembly
Pump/Motor Assembly...
Page 89 Pump/Motor Assembly Item Part Description Qty. 100736 Bolt 1/4-20 x 3/4 Hex Head 106482 Washer, Lock 1/4” 113705 Plug 1/2” NPT Countersunk Brass (2HP) (Wash/Rinse) 102504 Plug 1/2” NPT Brass Sq Head (1HP) (Prewash) 102500 Plug 1/4” NPT Brass 111943 Gasket .032 Thk (3 Notches) 111942 Gasket .015 Thk (2 Notches)
Page 90: Float Switches
Float Switches Two Tank Single Tank Prewash...
Page 91 Float Switches Item Part Description Qty. 104584 Nut, Plain 1/2-13 107589 Washer, Lock 1/2” 104882 Washer, Flat 1/2" 111151 C-Clip 110854 Float Switch, Dual, Prewash 113291 Float Switch, Dual, Wash, Single Tank 113291 Float Switch, Dual, Wash/Power Rinse, Two Tank 110750 Gasket, Float Switch (Not Shown)
Page 92: Single Tank Electric Wash Tank Heat
Single Tank Electric Wash Tank Heat...
Page 93 Single Tank Electric Wash Tank Heat Item Part Description Qty. 113516 Heater 15/18KW 200V- 220V, 380V 113517 Heater 15/16.3KW 230- 240V, 400- 415V 113518 Heater 15/16.3KW 460- 480V 113519 Heater 15KW 575V 100153 Bolt, 3/18-16 x 1 Hex Head 104618 Washer 3/8 x 7/8 x 1/16 SST 108345 Gasket 3 x 3 x 1/8”...
Page 94: Two Tank Electric Wash And Rinse Tank Heat
Two Tank Electric Wash Tand RInse Tank Heat Tank Rinse Wash...
Page 95 Two Tank Electric Wash and Rinse Tank Heat Item Part Description Qty. 113516 Heater 15/18KW 200- 220V (Wash) 113517 Heater 15/16.3KW 230- 240V(Wash) 113518 Heater 15/16.3KW 460- 480V (Wash) 113519 Heater 15KW 575V (Wash) 108345 Gasket 3 x 3 x 1/8” 2” Hole 113804 Heater 10/12.1 KW 200- 220V (Rinse) 113882...
Page 96: Thermostats And Thermistors
Thermostats and Thermistors Two Tank Single Tank High Limit Control Tank...
Page 97 Thermostats and Thermistors Item Part Description Qty. 114435 Thermistor, 10KΩ, 36" lead 0512299 Adapter 115489 O-ring 100547 Locknut, 1/2" NPT, SST 110561 Thermostat, Fixed Hi Limit...
Page 98: Junction Box
Junction Box Thermistor Connection Block Interwiring Connection Block NOTE: Components and quantities vary per machine.
Page 99 Junction Box Item Part Description Qty. 114521 End Cover, Single Terminal, D-MZB 114520 Terminal, Single MZB, 1.5 NS35 114519 End Block, E/NS 35 N 114518 End Cover, Double Terminal STTB 2.5, 114516 End Cover, Single Terminal D-ST 2.5 114515 Terminal, Single, Ground ST 2.5 (Green) 114517 Terminal , Double STTB 2.5 114512...
Page 100: Final Rinse Piping (All Models)
Final Rinse Piping (All Models) From Booster Top of Hood Manifold Dimension in Chart is center to center of upper and lower spray pipe.
Page 101 Final Rinse Piping (All Models) Item Part Description Qty. See Chart Below for Manifold P/N's 106026 Washer 1/4 x 5/8 x 1/16 SST 107967 Nut Grip 1/4-20 w/Nylon Insert See Chart Below for Upper Nozzle P/N's See Chart Below for Lower Nozzle P/N's 113795 Plug 11/16-16 Thread 109034...
Page 102: Fill Piping (All Models)
Fill Piping (All Models) Flow Flow Hood Flow...
Page 103 Fill Piping (All Models) Item Part Description Qty. 110768 Strainer, Line 3/4" NPT Brass Female 107550 Valve, Pressure Regulating 3/4" NPT Brass 104681 Arrestor Water Hammer (Optional) 311694 Bracket, Piping Support 102521 Tee, 3/4" NPT Brass 100571 Union, 3/4" NPT Brass 111437 Valve, Solenoid 3/4"...
Page 104: Prewash Cold Water Tempering (Cwt) Piping
Prewash Cold Water Tempering (CWT) Piping PREWASH TANK...
Page 105 Prewash Cold Water Tempering (CWT) Piping Item Part Description Qty. 100209 Nipple, 1/2" NPT Close, Brass 100573 Locknut, 1/2" NPT Brass 100947 Nipple, 1/4" NPT Close Brass 101262 Nipple, 1/4" NPT x 1-1/2" Lg. Brass 102388 Bushing Reducing 1/2" NPT x 1/4" NPT Brass 102422 Elbow, 1/4"...
Page 106: Single And Two Tank Electric Booster Assembly 40°F/70°F
Single and Two Tank Electric Booster Assembly - 40°F/70°F Rise ATTENTION: Install the highest Kw rated element in the top and the lowest rated element in the corner closest to Item 9 in the illustration above. Item 9 may be located on the opposite side of the booster.
Page 107 Single and Two Tank Electric Booster Assembly - 40°F/70°F Rise Item Part Description Qty. 1, 2, 3 Refer to the booster diagrams on the next four pages. 109985 Seal, Electric Heater Flange 110561 Thermostat w/Capillary, Fixed High Limit 240°F 108576 Cover, Booster No Cutout 328254 Bracket, Front Booster...
Page 108: Single Tank Booster Heaters 40°F/70°F
Single Tank Electric Booster Heaters- 40°F/70°F Rise 12KW 208-240V/60/3 40° Rise Item Part Description Qty. 107909 6/8 KW Heater 107909 6/8 KW Heater 109458 Blockoff Plate 22KW 208-240V/60/3 70° Rise Item Part Description Qty. 112232 10 KW Heater 107909 6/8 KW Heater 107909 6/8 KW Heater 12KW 230-240V/60/3 40°...
Page 109 Single Tank Electric Booster Heaters- 40°F/70°F Rise 12KW 575V/60/3 40° Rise Item Part Description Qty. 114032 6 KW Heater 114032 6 KW Heater 109458 Blockoff Plate 22KW 575V/60/3 70° Rise Item Part Description Qty. 111383 10 KW Heater 114032 6 KW Heater 114032 6 KW Heater 30KW 200-220V/60/3 Heat Recovery...
Page 110: Two Tank Booster Booster Heaters 40°F/70°F
Two Tank Electric Booster Heaters- 40°F/70°F Rise 15KW 208-240V/60/3 40° Rise Item Part Description Qty. 111235 5/6.6 KW Heater 111235 5/6.6 KW Heater 111235 5/6.6 KW Heater 24KW 208-240V/60/3 70° Rise Item Part Description Qty. 112059 12 KW Heater 107909 6/8 KW Heater 107909 6/8 KW Heater...
Page 111 Two Tank Electric Booster Heaters- 40°F/70°F Rise 24KW 460-480V/60/3 70° Rise Item Part Description Qty. 112060 12 KW Heater 112060 12 KW Heater 112060 12 KW Heater 15KW 575V/60/3 40° Rise Item Part Description Qty. 111384 5 KW Heater 111384 5 KW Heater 111384 5 KW Heater...
Page 112: Two Tank And Heat Recovery Electric Booster Cabinet
Two Tank & Heat Recovery Electric Booster Cabinet- 40°F/70°F Rise HEAT HEAT COMMON ELECTRICAL PARTS (Not Voltage Specific) 103310 Lug, Ground 111833 Block, Input Terminal 175A 3-Pole (Not Shown) 111827 Contactor Heat 60 FLA 328421 Cabinet, Booster Control 328525 Cover, Cabinet, Booster Control 100073 Screw, 1/4-20 x 1/2"...
Page 113 Two Tank & Heat Recovery Electric Booster Cabinet - 40°F/70°F Rise Item Part Description Qty. 460-480V/60/3 (15KW Booster) 111135 Block, Fuse 600V 30A 3P J Type 112062 Fuse, J 20A 600V 575/60/3 (15KW Booster) 111135 Block, Fuse 600V 30A 3P J Type 111682 Fuse, J 15A 600V 200-220V/60/3 (24KW Booster)
Page 114: Two Tank Steam Heat With K2 Steam Booster
Two Tank Steam Heat with K2 Steam Booster...
Page 115 Two Tank Steam Heat with K2 Steam Booster Item Part Description Qty. 109069 Thermostat, Control 109887 Valve, 3/4" Solenoid 120VAC 109903 Kit, Repair Solenoid Valve 108516 Coil, Replacement 120VAC 105782 Nipple, Close 1/2 NPT BI 104649 Relief, Valve 111380 Trap, Steam I/2" 100123 Cock, Gauge 1/4"...
Page 116: Single Tank Steam Heat
Single Tank Steam Heat Tank...
Page 117 Single Tank Steam Heat Item Part Description Qty. 327908 Coil, Steam RH (Shown) 327907 Coil, Steam LH 102554 Union 3/4 SST 100548 Locknut, 3/4NPT SST 113918 Nipple, RTOE 3/4 x 1-3/4 100740 Bolt 5/16-18 x 1 Hex Head 102376 Washer 5/16 X 3/4 x 1/16 108345 Gasket 3 x 3 1/8”...
Page 118: Two Tank Steam Heat
Two Tank Steam Heat Tank Tank...
Page 119 Two Tank Steam Heat Item Part Description Qty. 327907 Coil, Steam LH 100740 Bolt 5/16-18 x 1 Hex Head 102376 Washer 5/16 X 3/4 x 1/16 108345 Gasket 3 x 3 1/8” 2IN Hole 106013 Washer Lock 5/16 Split 100154 Nut Plain 5/16-18 327908 Coil, Steam RH...
Page 120: 22", 26" And 36" Prewash Drain Assemblies
22" ,26" and 36" Prewash Drain Assemblies L-R Direction Shown...
Page 121 22", 26" and 36" Prewash Drain Assemblies Item Part Description Qty. 100154 Hex, Plain Nut, 5/16-18 SST 100739 Bolt, Hex Hd. 5/16-18 x 3/4" SST 100740 Bolt, Hex Hd. 5/16-18 x 1" SST 102376 Washer, Flat 5/16 SST 106013 Washer, Lock 5/16 SST 106687 Nipple, TOE 1-1/2"...
Page 122: E44Dr With And Without Prewash Drain Assembly
E44DR with & without Prewash Drain Assembly With Prewash Without Prewash = Drain Sub-assembly P/N 602037 L-R Direction Shown...
Page 123 E44DR with & without Prewash Drain Assembly Item Part Description Qty. 100003 Hex, Plain Nut, 1/4-20 SST 106026 Washer, Flat 1/4" SST 100154 Hex, Plain Nut, 5/16-18 SST 100739 Bolt, Hex Hd. 5/16-18 x 3/4" SST 100740 Bolt, Hex Hd. 5/16-18 x 1" SST 101835 Nipple, 1-1/2"...
Page 124: E54Dr With And Without Prewash Drain Assembly
E54DR with & without Prewash Drain Assembly With Prewash Without Prewash = Drain Sub-assembly P/N 602044 L-R Direction Shown...
Page 125 E54DR with & without Prewash Drain Assembly Item Part Description Qty. 100003 Hex, Plain Nut, 1/4-20 SST 106026 Washer, Flat 1/4" SST 100154 Hex, Plain Nut, 5/16-18 SST 100739 Bolt, Hex Hd. 5/16-18 x 3/4" SST 100740 Bolt, Hex Hd. 5/16-18 x 1" SST 101835 Nipple, 1-1/2"...
Page 126: E64 With And Without Prewash Drain Assembly
E64 with and without Prewash Drain Assembly With Prewash = RH Drain Sub-assembly P/N 602038 = LH Drain Sub-assembly P/N 602039 L-R Direction Shown...
Page 127 E64 with and without Prewash Drain Assembly Item Part Description Qty. 100154 Hex, Plain Nut, 5/16-18 SST 100587 Plug, 1-1/2" NPT Sq. Head, Galv. 100739 Bolt, Hex Hd. 5/16-18 x 3/4" SST 100740 Bolt, Hex Hd. 5/16-18 x 1" SST 101845 Nipple, 1-1/2"...
Page 128: E84 Drain Assembly
E84 Drain Assembly = RH Drain Sub-assembly P/N 602038 = LH Drain Sub-assembly P/N 602039 L-R Direction Shown...
Page 129 E84 Drain Assembly Item Part Description Qty. 100154 Hex, Plain Nut, 5/16-18 SST 100587 Plug, 1-1/2" NPT Sq. Head, Galv. 100739 Bolt, Hex Hd. 5/16-18 x 3/4" SST 100740 Bolt, Hex Hd. 5/16-18 x 1" SST 100043 Nipple, 1-1/2" NPT x Close. Galv. 102376 Washer, Flat 5/16 SST 102543...
Page 130: E84 With Prewash Drain Assembly
E84 With Prewash Drain Assembly = RH Drain Sub-assembly P/N 602038 = LH Drain Sub-assembly P/N 602039 L-R Direction Shown...
Page 131 E84 with Prewash Drain Assembly Item Part Description Qty. 100154 Hex, Plain Nut, 5/16-18 SST 100587 Plug, 1-1/2" NPT Sq. Head, Galv. 100739 Bolt, Hex Hd. 5/16-18 x 3/4" SST 100740 Bolt, Hex Hd. 5/16-18 x 1" SST 100043 Nipple, 1-1/2" NPT x Close. Galv. 102376 Washer, Flat 5/16 SST 102543...
Page 132: Final Rinse Drain Assembly
Final Rinse Drain Assembly *Not a Part of Item 3 must order separately...
Page 133 Final Rinse Drain Assembly Item Part Description Qty. 100141 Nut, Grip 1/4-20 305218 Strainer, F/R Drain 107342 Drain Basket Assy. (Includes Item 4 and nut) 112045 Washer,Tailpiece 107473 Tailpiece (Not included in Item 3 must order separately)
Page 134: 22" Prewash Door Assembly
22" Prewash Door Assembly...
Page 135 22" Prewash Door Assembly Item Part Description Qty. 100074 Bolt, Hex Head, 1/4-20 x 1/2" SST 100194 Nut, Hex Grip 10-32 SST 100735 Bolt, Hex Head 1/4-20 x 5/8" SST 100754 Screw, Flat Head 10-32 x 1/2" SST 106026 Washer, Flat 1/4" SST 106482 Washer, Lock 1/4"...
Page 136: E44 And E54 Door Assembly
E44 and E54 Door Assemblies...
Page 137 E44 and E54 Door Assemblies Item Part Description Qty. 100074 Bolt, Hex Head, 1/4-20 x 1/2" SST 100194 Nut, Hex Grip 10-32 SST 100735 Bolt, Hex Head 1/4-20 x 5/8" SST 100754 Screw, Flat Head 10-32 x 1/2" SST 106026 Washer, Flat 1/4"...
Page 138: E64, E84 And 36" Door Assemblies
E64, E84 and 36" Prewash Door Assemblies...
Page 139 E64, E84 and 36" Prewash Door Assemblies Item Part Description Qty. 100073 Screw, Truss Head, 1/4-20 x 1/2" SST 100194 Nut, Hex Grip 10-32 SST 100735 Bolt, Hex Head 1/4-20 x 5/8" SST 100754 Screw, Flat hHead 10-32 x 1/2" SST 106026 Washer, Flat 1/4"...
Page 140: Extended Vent Cowls And Splash Shields
Extended Vent Cowls and Splash Shields...
Page 141 Extended Vent Cowls and Splash Shields Item Part Description Qty. 401487 Vent Stack Assembly (Includes Items 2-5) 201589 Regulator Assembly 112258 Nut Wing 1/4-20 SST 108954 Nut, Grip 6-32 w/Nylon Insert 104883 Screw 6-32 x 3/8” Round Head 328344 Vent Cowl 328995-1 Shield, LH Splash 328995-2...
Page 142: Standard Vent Cowls
Standard Vent Cowls...
Page 143 Standard Vent Cowls Item Part Description Qty. 401487 Vent Stack Assembly (Includes items 2-5) 201589 Regulator Assembly 112258 Nut, Wing 1/4-20 SST 108954 Nut, Grip 6-32 w/Nylon Insert 104883 Screw 6-32 x 3/8 Round Head 307228 Vent Cowl 100734 Bolt 1/4-20 x 1/2” Hex Head 100141 Nut Grip 1/4-20 401889-S...
Page 144: Single Tank Hot Water Coil (Hwc) Heat
Single Tank Hot Water Coil (HWC) Heat...
Page 145 Single Tank Hot Water Coil (HWC) Heat Item Part Description Qty. 100118 Union Elbow, 3/4" NPT Male Brass 100123 Petcock 1/4" Female Brass 100184 Nipple, 3/4" NPT x Close Brass 102442 Bushing Reducing, 1" NPT x 3/4" NPT Brass 102396 Elbow 3/4"...
Page 146: Two Tank Hot Water Coil (Hwc) Heat
Two Tank Hot Water Coil (HWC) Heat...
Page 147 Two Tank Hot Water Coil (HWC) Heat Item Part Description Qty. 100118 Union Elbow, 3/4" NPT Male Brass 100123 Petcock 1/4" NPT Closs Brass 100184 Nipple, Close 3/4" NPT Brass 100595 Bushing, Reducer 1-1/2" x 3/4" Brass 100596 Tee, 1-1/2" NPT Brass 100613 Bushing Reducing, 1-1/2"NPT Brass 101000...
Page 148: 24" Sideloader
24" Sideloader...
Page 149 24" Sideloader Item Part Description Qty. 329927 Baffle, Table Flange, Sideloader with cut out 329352 Panel, End 312336 Bracket, Bar Support 312335 Pawl, Pin, Bar Support 109282 Spacer 108875 Pin, Cotter 3/32" x 1/2" 328955 Bracket Support, Sideloader 328941 24" L-R Sideloader 328942 24"...
Page 150: 30" Sideloader
30" Sideloader...
Page 151 30" Sideloader Item Part Description Qty. 329927 Baffle, Table Flange, Sideloader with cut out 329352 Panel, End 312336 Bracket, Bar Support 312335 Pawl, Pin, Bar Support 109282 Spacer 108875 Pin, Cotter 3/32" x 1/2" 328955 Bracket Support, Sideloader 328943 30" L-R Sideloader 328944 30"...
Page 152: Dish Racks
Dish racks...
Page 153 Dish racks Item Part Description Qty. 101285 Rack Peg 101273 Rack Combination...
Page 154 Blank Page This Page Intentionally Left Blank...
Page 155: Electrical Schematics
Electrical Schematios Electrical Schematics Illustration ................... Page Single Tank Electric/Steam ................... Single Tank Electric/Steam Hot Water Coil ............. Two Tank Electric/Steam ..................Two Tank Electric/Steam Hot Water Coil ..............12KW and 22KW Electric Booster ................ 15KW and 24KW Electric Booster ................ 30KW Heat Recovery Electric Booster ..............
Page 156: Single Tank Electric/Steam
Single Tank Electric/Steam...
Page 157: Single Tank Electric/Steam Hot Water Coil
Single Tank Electric/Steam Hot Water Coil...
Page 158: Two Tank Electric/Steam
Two Tank Electric/Steam...
Page 159: Two Tank Electric/Steam Hot Water Coil
Two Tank Electric/Steam Hot Water Coil...
Page 160: 12Kw And 22Kw Electric Booster
12KW and 22KW Single Tank Electric Booster...
Page 161: 15Kw And 24Kw Electric Booster
15KW and 24KW Two Tank Electric Booster...
Page 162: 30Kw Heat Recovery Electric Booster
30KW Heat Recovery Electric Booster...
Page 163: Thermistor Connections
Thermistor Connections...
Page 164: 90/180 Rack Advance Connections
90/180 Rack Advance Connections...
Page 165: Control Circuit Board Diagnostics
Circuit Board Diagnostics Circuit Board Diagnostics Solid State Circuit Board P/N 114756...
Page 166 Circuit Board Diagnostics Input Section Output Section Run Light Final Rinse Wash Fill Prewash Fill Rack Control Module Rinse Aid (RCM) Pumps Booster Heat Wash Heat RCM Status/Jumpers DR/Rinse Heat Digital Display Rinse Reset DR Pump ! VERY IMPORTANT ! Improper jumper settings will cause erratic machine operation.
Page 167 Circuit Board Diagnostics Jumper Settings The photos at right show the four possible jumper settings for the control module operation. SINGLE TANK MACHINES W/DUAL RINSE (DR) Prewash Jumper Open DR Tank Jumper Closed Rinse Tank Open SINGLE TANK MACHINES W/DUAL RINSE (DR) and PREWASH Prewash Jumper Closed DR Tank Jumper Closed...
Page 168 Circuit Board Diagnostics The following pages illustrate the operational states of the circuit board during the operation of the various dishwasher models. This RUN LED Only Indicates that the has Power. Board All Models Current State: 1. Main Power is on. 2.

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Champion E Series Installation/Operation With Service Replacement Parts

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