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Operation, Cleaning, and Maintenance Manual
44 PRO
44 PRO-VHR
LISTED
www.championindustries.com
3765 Champion Boulevard
Winston-Salem, NC 27105
(336) 661-1556 Fax: (336) 661-1660
Toll-free: 1 (800) 858-4477
PRO Series
Rack Conveyor
Dishwashers
STANDARD MODELS
44 PRO
54 PRO
66 PRO
Ventless Heat Recovery
VHR MODELS
44 PRO-VHR
54 PRO-VHR
66 PRO-VHR
Issue Date: 7.1.23
Manual P/N
For machines beginning with S/N RP23014148 and above
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
(905) 562-4195 Fax: (905) 562-4618
Toll-free: 1(800) 263-5798
44 FF PRO
76 PRO
54 FF PRO 90 PRO
66 FF PRO
44 FF PRO-VHR
54 FF PRO-VHR 76 PRO HD-VHR
66 FF PRO-VHR
117594 rev. A
80 PRO HD-VHR
Printed in the USA
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Table of Contents
Related Manuals for Champion PRO Series
Summary of Contents for Champion PRO Series
- Page 1 Operation, Cleaning, and Maintenance Manual PRO Series Rack Conveyor Dishwashers STANDARD MODELS 44 PRO 44 FF PRO 76 PRO 44 PRO 54 PRO 54 FF PRO 90 PRO 66 PRO 66 FF PRO Ventless Heat Recovery VHR MODELS 44 FF PRO-VHR...
- Page 2 National Service Department In Canada: In the USA: Toll-free: (800) 263-5798 Toll-free: (800) 858-4477 Tel: (905) 562-4195 Tel: (336) 661-1556 Fax: (905) 562-4618 Fax: (336) 661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com ATTENTION The model no., serial no., voltage, Hz and phase are needed to identify your machine and to answer questions.
- Page 3 Product Registration Three ways to REGISTER YOUR PRODUCT and ACTIVATE YOUR WARRANTY. 4:34 PM • Use your mobile device or computer and go to the website to register your product there. • Scan the QR code (http://champdw.us/PRO located near the data plate. •...
- Page 4 Product Registration PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO: (336) 661-1660 in the USA 1-(800) 204-0109 in Canada PRODUCT REGISTRATION CARD Model Serial # Date of Installation: Company Name: Address: (Street) State/Province Zip/Postal Code Telephone #: ( Contact: Installation Company: Address:...
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Page 5: Revision History
Revision History Revision History Due to an ongoing value analysis program at Champion Industries, specifications contained in this manual are subject to change without notice. Revision Revised Serial Number Description Date Pages Effectivity RP23014148 1.20.23 Released first edition 7.1.23 Added 54PRO Series... -
Page 6: Limited Warranty
90 days after installation, whichever occurs first. In the event that The Company elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized se- vice technician. -
Page 7: Table Of Contents
Table of Contents Table of Contents Revision History........................i Limited Warranty ........................ii SET UP ......................1 Set Up .........................1 Sequence of Operation ..................9 Control Panel Description ..................10 Operation ....................1 Set Up .........................1 Operation Summary ....................9 Control Panel Description ..................10 Displays and Alarms ..................11 Initial Fill .................11 Check Drain Alarm ..............11 Below Temp Alarm and Machine Ready ........12... - Page 8 Blank Page This Page Intentionally Left Blank...
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Page 9: Set Up
Set Up SET UP CAUTION: There may be more than one power source. Machine Checks: • Check chemical supplies and make sure containers are full. • Make sure all panels are properly installed. • Remove protective plastic film from the machine exterior. •... -
Page 10: Set Up
Set Up INSTALL WASH SCRAP SCREENS Install the scrap screens. Install the scrap basket. Fig. 2 Fig. 3 INSTALL PREWASH SCRAP SCREENS Install the scrap screen. Install the scrap basket. Fig. 4 Fig. 5... - Page 11 Set Up INSTALL UPPER SPRAY ARMS Slide upper spray arm on the tracks until it seats into the standpipe manifold, then push spray arm up until it latches in place, Fig. 6. LATCH LATCH STANDPIPE MANIFOLD Fig. 6 Slide the lower spray arm on the tracks until it seats in the standpipe manifold. Push the assembly down to lock in place, Fig.7.
- Page 12 Set Up INSTALL PREWASH SPRAY ARMS Slide upper spray arm on tracks until it seats in the standpipe manifold. Push spray arm up until it latches in place, Figs. 8-9. Fig. 8 LATCH LATCH MANIFOLD Fig. 9...
- Page 13 Set Up INSTALL PREWASH SPRAY ARMS (continued) Slide lower prewash spray arm on tracks until it seats in the standpipe manifold. Slide lower prewash spray arm on tracks until it seats in the standpipe manifold. Push down to lock in place, Fig. 10. STANDPIPE MANIFOLD Fig.
- Page 14 Set Up STANDARD CURTAIN LOCATIONS Curtain Size LONG 24" x 20-1/4" [610mm x 514mm] P/N 113720 ROD, 5/16" x 24-5/8" P/N 108250 SHORT 24" x 6-1/4" [610mm x 159mm] P/N 109723 ROD, 5/16" x 23-1/2" P/N 1113012 NOTE: Short flaps of curtains face the load end of the machine. Short Long Curtain Curtain...
- Page 15 Set Up CURTAIN INSTALLATION CAUTION: Failure to install the curtains will prevent proper operation of the machine. Labels on the front of the machine indicate the curtain locations. Hang the curtains on hooks located on the sides of the hood. Make sure the curtain short flaps face the load end of the machine.
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Page 16: Operation Summary
Operation OPERATION SUMMARY Power up Procedure: 1. Touch the Green Power button. The drain valves close and the dishwasher begins the automatic fill. The display screen illuminates and "FILLING" appears in the status bar. 2. The incoming wash temperature displays in the Wash box. The final rinse temperature displays in the Final Rinse box during the final rinse, the final rinse temperature display is blank at all other times. - Page 17 Operation CONTROL PANEL DESCRIPTION Touch Control Power Panel and Pushbutton Display Status Bar Tank Temperature The Start button changes from Green to Red when pressed. Maintenance Menu Tools Heat Wash Tank Pump Fig. 14...
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Page 18: Initial Fill
Operation INITIAL FILL— With doors closed, the machine automatically fills when powered up Push the Green Power button. The display illuminates and "Filling" appears in the status bar. The wash temperature displays. Final rinse temperature displays, and a spray icon, appears while machine fills. - Page 19 Operation WASH — Machine is ready to wash when "READY" appears in the status bar and the green start button appears, Fig.17. Wait until the wash temperature reaches 160ºF/71ºC. Press the green start button. It changes to a red stop button and the DWELL button appears, Fig.18.
- Page 20 Operation DWELL — Heavily soiled wares may require more cleaning time in the wash zone. This is accomplished by pressing the DWELL button BEFORE inserting a rack. Press the gray DWELL button, Fig. 20a. The DWELL button turns green, Fig. 20b. Fig.
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Page 21: Door Open Alarm
Faults FAULTS — FAULT ICON LEGEND Icon Description Function Status Bar - Located at top of screen. Red = Fault condition alerting operator that a problem has occurred. DOOR OPEN - located in the Prevents operation if not resolved. Close the door and/or fix defective components. -
Page 22: Conveyor Jam Alarm
Faults FAULTS - continued TABLE FULL The unload table is full of dish racks. Remove dish racks at the end of the table. Ready appears. Press the green start button to resume normal operation, Fig. 23. Fig. 23 - Table Full Fault CONVEYOR JAM Object has jammed the conveyor. - Page 23 Other faults require immediate action. Pressing the "PHONE" icon displays a contact screen. The operator must immediately call for service to fix the problem. Dishwashers with a Champion built-in detergent system will get a "CHECK DET" button on the display. Press the button to recharge the system. If this does not fix the issue then "CHECK DETERGENT"...
- Page 24 Supervisor Mode SUPERVISOR MODE The Supervisor Mode enables monitoring and changes to machine operation parameters. • The GEARS button appears on the main screen and accesses the supervisor mode, Fig. 29. • It can be pressed at any time to enter Supervisor Mode. •...
- Page 25 Supervisor Mode SUPERVISOR MODE MACHINE DATA • Press MACHINE DATA to access the following data: Inputs Outputs Fig. 31 - Supervisor Machine data screen. Fig. 32 - Inputs and Outputs. • The PLC inputs and outputs are green when On; red when Off.
- Page 26 Supervisor Mode SUPERVISOR MODE - continued DRAIN • Press the DRAIN button to test drain valve function. • The PW DRAIN and WASH DRAIN button turn read when pressed. • The valves open when pressed and close when the button is released. Fig.
- Page 27 Supervisor Mode SUPERVISOR MODE MACHINE SETTINGS CAUTION: Machine settings should not be changed without the approval of authorized service. Dwell Settings: • Press DWELL button to set dwell settings. • Range is 1-999 seconds. • The factory default setting is 15 seconds. Fig.
- Page 28 Wash water temperature must be 150ºF/65.5ºC and the machine must have run one cycle before performing chemical testing. Chemical Settings: • The Champion built-in chemical system is an option. • The option is not installed if NO appears in the upper right corner of the display and there are no settings available.
- Page 29 Supervisor Mode SUPERVISOR MODE Chemical Settings: (continued) RINSE AID • Press Rinse Aid, Fig. 42, button to display settings. • Factory default setting for pump speed is 55%. • Press PRIME to manually run the rinse aid pump. Fig. 44 - Rinse aid settings Fill Time Alarm Settings: •...
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Page 30: Cleaning
Cleaning CLEANING DELIME 1. Status bar displays "DELIME REQUIRED" when machine reaches the programmed time interval, Fig. 47. 2. Press "TOUCH TO DELIME" to start a delime operation. Fig. 47 - Delime required alarm 3. Press "DELIME START", Fig. 48. 4. - Page 31 Cleaning CLEANING DELIME (continued) 12. Close the doors after adding chemicals "DELIME PUMPS ON" appears and the pumps run, Fig. 56. "TIME REMAINING" at the top of the screen counts down the delime wash time. Factory setting for the delime wash is 10 minutes.
- Page 32 Cleaning CLEANING WASH AND PREWASH SPRAY ARMS — Remove the upper and lower wash/prewash spray arms. Lift the lower arms and pull forward to remove, Fig.63. Upper arms have latches, Fig. 64. Press the latch and pull arm forward, Fig. 65. WASH PREWASH Fig.
- Page 33 Cleaning CLEANING WASH AND PREWASH SPRAY ARMS ( — continued) Turn the wash arm end plugs 1/4 turn and pull to remove, Fig. 66. Inspect the o-rings and replace if damaged or missing. O-ring damage significantly reduces wash performance. O-ring End plug Fig.
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Page 34: Pump Suction Strainer
Cleaning CLEANING PUMP SUCTION STRAINER — The wash pump suction strainer is located on the side of the tank the prewash strainer at the bottom. CAUTION: A clogged strainer reduces spray arm pressure and significantly reduces wash performance. The Wash tank strainer has a handle at the top and a strainer on the bottom. Pull the handle straight up to remove. - Page 35 Cleaning CLEANING FLOAT SWITCHES AND PROBES — The float switches and probes are mounted in the tank sides. Wipe the float switches and probes with a soft cloth and mild detergent to remove food soils and lime build-up. Gently move the float switches to ensure they move freely, Fig.
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Page 36: Rinse Arms
Cleaning CLEANING RINSE ARMS — The upper and lower rinse arm nozzles should be cleaned regularly to prevent scale build-up. Rotate the rinse arm 1/4 turn and pull to remove from the rinse manifold, Fig. 73. Inspect the red o-rings and replace if damaged, Fig. 74 1/4 turn Pull o-rings... -
Page 37: Exterior
Cleaning MACHINE EXTERIOR — CAUTION: Never hose the exterior of the machine with water. Never scrub the machine with a ferrous scrub pad. Flush curtains with fresh water and place outside the machine to air dry. Wipe the exterior of the machine with a soft cloth and mild detergent. Leave machine doors open to aid in overnight drying. -
Page 38: Maintenance
Maintenance BASIC MAINTENANCE — Monthly 1. Inspect all water lines for leaks and tighten if required. 2. Clean detergent residue from the exterior of the machine. 3. Make sure drain screens are clean. 4. Clean accumulated scale from the heating elements with a non-abrasive pad. 5. -
Page 39: Troubleshooting Chart
Troubleshooting Chart TROUBLESHOOTING CHART — Before calling for service check the following conditions. 1. Dishwasher main power and water supply is on. 2. Machine has been assembled correctly. 3. Conveyor is clear of any obstructions. 4. Automatic drains are closed. 5. - Page 40 Optional Front Feed - Setup OPTIONAL FRONT FEED — • The front feed option allows dish racks to be loaded into the front of the machine, Fig. 78. Fig. 78 - Front feed machines receive dish racks into the front of the machine. CHECK CONVEYOR ARM AND RACK SWITCHES —...
- Page 41 Optional Front Feed - Setup INSTALL UPPER SPRAY ARMS — Slide upper spray arm on tracks until it seats in standpipe manifold. Push spray arm up to latch in place, Figs. 80-82. Fig. 81- Standpipe manifold Fig. 80- Slide spray arm on tracks toward standpipe manifold. LATCH LATCH SPRAY ARM...
- Page 42 Optional Front Feed - Setup INSTALL PUMP SUCTION STRAINER — Make sure pump suction strainer is installed in bottom of tank. The strainer has retaining clips to secure it in place Fig. 83. Retaining Clips Fig. 83 - Front feed pump suction strainer INSTALL SCRAP BASKET AND SCREEN —...
- Page 43 Optional Front Feed - Setup INSTALL LOWER SPRAY ARM — Slide lower spray arm until it seats in the standpipe manifold. Push spray arm down to lock in place, Fig. 85. STANDPIPE MANIFOLD Fig. 85 - Install lower spray arm. INSTALL CURTAINS —...
- Page 44 Optional Front Feed - Operation OPTIONAL FRONT FEED OPERATION — NOTE: Refer to pages 10-11 for the dishwasher start-up procedure. Loading Dish racks — With power on and green run button pressed, fully insert dish rack into the load end of machine making sure the dish rack is against the rear track.
- Page 45 Optional Front Feed - Setup Touchscreen Displays — Press the green start button. It changes to a red stop button, Fig. 88. Fig. 88 - Press the green start button. Load dish rack into machine. The status bar displays "TABLE FULL" as the rack is loaded, Fig.
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Page 46: Appendix A: Electric Drain Valve Manual Operation
Appendix A: Electric Drain Valve Manual Operation... - Page 47 Blank Page This Page Intentionally Left Blank...
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