SAMES KREMLIN PU 3000 Documentation
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SAMES KREMLIN PU 3000 Documentation

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ELECTRONIC MIXING MACHINE
TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE..
DOCUMENTATION
PU 3000
2L 1/1
Manual : 582.001.110-UK - 2105
Date : 07/05/21
Supersede : 12/03/21
Modif.: Update
this equipment (professional use only).
SAMES KREMLIN SAS
l
13, chemin de Malacher
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com

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  • Page 1 DOCUMENTATION ELECTRONIC MIXING MACHINE PU 3000 2L 1/1 Manual : 582.001.110-UK - 2105 Date : 07/05/21 Supersede : 12/03/21 Modif.: Update TRANSLATION FROM THE ORIGINAL MANUAL IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only).
  • Page 2 KREMLIN, nonché le normative nazionali e/o locali, reparação do equipamento de acordo com as  SAMES KREMLIN y a la normativa nacional y/o local, accertarvi utilizzatori dell'apparecchio preconizações de SAMES KREMLIN, bem como com ...
  • Page 3 BEÉPÍTÉSI NYILATKOZAT DECLARAŢIE DE ÎNCORPORARE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 4 EU-MEGFELELŐSÉGI NYILATKOZAT DECLARAŢIA DE CONFORMITATE UE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 5 Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe data de 01/02/2017 - 02/01/2017 SAMES KREMLIN - 4 - N° : 578.013.130-1702...
  • Page 6 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 7 WEAR OF PRODUCT WARNING DRAIN VALVE HOSE UNDER OBLIGATORY GLOVES IS VAPOR HOT PARTS OR PRESSURE OBLIGATORY HAZARDS AREAS ELECTRICAL WARNING EXPLOSION GROUNDING WARNING WARNING HAZARD FIRE HAZARDS HAZARDS (USER) SERIOUS INJURIES SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 8 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : ...
  • Page 9 He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...
  • Page 10  The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 11 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 12 + Loctite 577 (250 ml / 0.066 US gal) Loctite 5772 (50 ml / 1.7 oz)  + For PU 3000 4L Flowmax® 53/1: fluid section, model 227cc fluid section, model C260 TRANSLATION FROM THE ORIGINAL MANUAL Before assembly and start-up, please read and clearly understand all the documents IMPORTANT : relating to this equipment (professional use only).

  • Page 13: Table Of Contents

     FLUSHING (F2) ......................... 26      CONSUMPTIONS / PRINT (F4) ....................26   DOWNLOADING DATA FROM PU 3000 TO A COMPUTER ..............27      DRUM REPLACEMENT PROCEDURE ..................32     INDICATIONS OF OPERATION GIVEN BY THE MACHINE ..............33  ...
  • Page 14    PU 3000 PNEUMATIC, AIRMIX® AND AIRLESS VERSIONS ..........38      PU 3000 4 L 30/1, 4 L 53/1 AND 4 L FLOWMAX® 53/1 VERSIONS ........39     MIXING RATIO............................40     PNEUMATIC AND ELECTRIC DIAGRAMS ..................... 40  ...
  • Page 15    TECHNICAL FEATURES ......................67      SPECIFIC PARAMETERS ......................67   25. DISASSEMBLY & REASSEMBLY - PU 3000 4 L FLOWMAX® 53/1 ............68      MIXER ............................68      ASI 40 VALVES (REFER TO DOC. 573.062.050) ..............68  ...
  • Page 16 ADDITIONAL DOCUMENTATIONS : Incorporation declaration and EU declaration of 578.013.130 conformity PU 3000 PNEUMATIC Spare Parts PU 3000 Pneumatic Pump - Assembly Doc. 573.404.050 Pneumatic motor, model 1500 (only for PU3000) Doc. 573.437.050 BASE fluid section, model C100 Doc. 573.080.050 CATA fluid section, model F100 Doc.
  • Page 17 Doc. 573.327.050 Flushing pump, model 30-C25 Doc. 573.438.050 PU 3000 4 L FLOWMAX® 53/1 Spare Parts PU 3000 4 L 53/1 FLOWMAX® Pump - Assembly Doc. 573.461.050 Pneumatic motor, model 7000-F Doc. 573.458.050 BASE fluid section, model C260 Doc. 573.414.050 CATA fluid section, model F260 Doc.

  • Page 18: Safety Instructions

    Dear Customer, You are the owner of our new PU 3000 mixing system and we would like to take this opportunity to thank you. Special care has been taken during all designing and manufacturing process to make sure your investment will provide full satisfaction. Non-compliance with instructions and precautions stated in this manual could reduce the equipment working life, resulting in operating problems and create unsafe conditions.

  • Page 19: Environment

     ELECTROSTATIC INSTALLATION It is better not to use the equipement with water-based paints. For paints with a resistivity > 5Mohm, we recommend you to consult SAMES KREMLIN in order to integrate properly the unit. SAMES KREMLIN Page 7...

  • Page 20: Description

    2. DESCRIPTION The PU 3000 proportioning system is designed for applying two component solvent or water-based paints and lacquers. There are three versions available : - a pneumatic version (maximum pressure : 0-6 bar / 0-87 psi or 6-40 bar / 87-580 psi) - an AIRMIX...
  • Page 21 LCD screen. The PU 3000 continously saves data on the consumptions of base, catalyst and solvent as well as the total consumptions and the emissions of Volatile Organic Compounds (VOC) during the operation of the machine (production mode only).

  • Page 22: Operating Description

    960 mm x 670 mm x 1405 mm (4 L 30/1 version) 960 mm x 670 mm x 1435 mm (4 L 53/1 version) 960 mm x 670 mm x 1435 mm (4 L Flowmax® 53/1 version) SAMES KREMLIN Page 10 Manual : 573.199.112...

  • Page 23: Installation

    5. INSTALLATION  HANDLING The PU 3000 system with relevant weight and dimensions must be handled by appropriate means. Nota : The handling of the machine must be carried out by a qualified staff, in an appropriate space, correctly cleared to avoid any risks of fall or of crushing of people.

  • Page 24: Description Of The Label Markings

     DESCRIPTION OF THE LABEL MARKINGS The PU 3000 machine is fitted with 2 label markings : a plate on the control box and another one on the fluid equipment. Marking according to the ATEX regulation Marking label on the control box...
  • Page 25 Tension PU 3000 voltage P air Maximum air pressure P prod Maximum fluid pressure Number given by SAMES KREMLIN. The two first numbers indicate the Serie / Serial manufacturing year. Part number of the PU 3000 Phase Single phase Fréquence 50-60Hz / Mains frequency Ampérage...

  • Page 26: Installation Diagram

    The 1 m / 39.37" distance indicated in these diagrams is given for information only and holds harmless SAMES KREMLIN. The user is liable for the exact delimitation of the areas which depends on the material used, the material environment and on the use conditions (refer to EN 60079-10 standard).

  • Page 27: Installation

     INSTALLATION There are different ways to install the PU 3000 to answer to the majority of the installations. The control box of the PU 3000 mixing machine must be installed outside the spray booth in a safe area.

  • Page 28: Connection Of The Control Box And Of The Fluid Frame

    Fuse 160 mA for machine with serial number < to 09Y1080  The PU 3000 must be connected to a dry and clean compressed air network (minimum 4 bar / 58 psi) and to a single phase electric supply (115V / 230V) connected to an isolating switch.

  • Page 29: Operating

    Connect the gun before placing the system into operation. Unscrew the 3 air regulators before supplying air to the installation. Supply air to the PU 3000 (minimum 4 bar / 58 psi). Switch on the control box (switch located on the side of the box).

  • Page 30: First Switching On

    A line is visible when the PU 3000 is flushed. When switching on, the machine is waiting. The 'F1' menu corresponds to the shift to the production mode. There are five different menus : they enable to control the PU 3000. F1 : production...

  • Page 31: First Placing Into Operation

    During that first placing into operation, it is compulsory to have all the pumps into solvent as well as the machine to ensure the good quality of the fluid get by the PU 3000. The fluid pressure must not exceed 1 bar / 14.5 psi on the gauges.

  • Page 32: Start Up Of The Machine

    Nota : design of the mixing ratio assembly of the units, Nota : design of the mixing ratio assembly of the units,  model PU 3000 Airless and PU 3000 4 L model PU 3000 Pneumatic and PU 3000 Airmix Switch off the unit.
  • Page 33 Nota : During that stage, you can not use the spray gun. When the mixing ratio checking is over, switch off the PU 3000 machine. Disconnect the air hose from the VP3 valve and connect it to the VP2A BASE valve.

  • Page 34: Application Programming (F3)

    9. APPLICATION PROGRAMMING (F3) To alter the parameters of the PU 3000, go to F3, then validate. To shift from a parameter to another, use  . the arrows   Select the parameter to alter. Depress the key , then the arrows to increase or decrease the value.

  • Page 35: Parameters

    Alarm volume for the B pump  Minimum value : 1 L Maximum value : 40 000 L 0 : parameter not taken into account OK : reset of low level pump shut off –B- SAMES KREMLIN Page 23 Manual : 573.199.112...

  • Page 36: Validation Of The Initialization Mode

    Zener (CA and CB only). If the procedure is launched, it must be carried out in entirety, if not : the machine will not work correctly any more. SAMES KREMLIN Page 24 Manual : 573.199.112...

  • Page 37: Production (F1)

    You can also activate ESC during the fluid priming; we advice you not to start painting inmediately. In production, there are 3 main screen messages: The operator is spraying and the PU 3000 is operating correctly. The real mixing ratio is displayed on the screen. ...

  • Page 38: Flushing (F2)

       consumptions activating the key   thanks to a sub menu Consumption of solvent Enables user print     consumptions and the parameters   activating the key SAMES KREMLIN Page 26 Manual : 573.199.112...
  • Page 39 , it reinitializes the counter.  appears only if the cycles A or cycles B stops are reached.  Enables the user to reset all the consumptions activating the key SAMES KREMLIN Page 27 Manual : 573.199.112...

  • Page 40: Downloading Data From Pu 3000 To A Computer

    DOWNLOADING DATA FROM PU 3000 TO A COMPUTER Preamble / "Hyper Terminal" issue This application is necessary. Two cases are to be considered : .PC under Windows XP/Vista/2000, .PC under Windows 7. • With Windows XP/Vista/2000, "HyperTerminal" application is available with the following path : >...
  • Page 41 At the first connection, create a new connecting session, write a name in (order number or paint reference) by choosing the first left icon. Press OK. • This screen appears. Select the "port com" number previously noted during your connection. Press OK. SAMES KREMLIN Page 29 Manual : 573.199.112...
  • Page 42 Create a .txt file through "transfer" (transfer > capture text), choose some file name as target (ex : dataPU3000.txt), with a location within the PC disk, and press "START" (the empty file is created / leave the HyperTerminal window always open) : SAMES KREMLIN Page 30 Manual : 573.199.112...
  • Page 43 Launch the data transfer from the control box (menu "F4. Prn" + OK), the data do appear (partially) in the display zone. • Get back in the "transfer" menu (transfer > capture text) and press "Stop" : • Data then become available when opening the previous created .txt file. SAMES KREMLIN Page 31 Manual : 573.199.112...

  • Page 44: Drum Replacement Procedure

    Nota : We recomend you to use a 6 L gravity cup (ref. 151 140 230) to feed the catalyst pump on a gravity mode to avoid air bubles in the Flowmax pump. SAMES KREMLIN Page 32 Manual : 573.199.112...

  • Page 45: Indications Of Operation Given By The Machine

    OK (during at least 3 seconds) : reset of low level pump shut off –B- This message is displayed in production. Press OK for 3 seconds : the message disappears. The end of drum sensor resets to 0. SAMES KREMLIN Page 33 Manual : 573.199.112...

  • Page 46: Maintenance

    Never leave mixed material in the machine. Properly adjust the potlife parameter to avoid curing. Carry out a flushing when the work is over. Flush when ending the work.  SYNOPTIC  Nota : diagram of a unit, model PU 3000 Airmix SAMES KREMLIN Page 34 Manual : 573.199.112...

  • Page 47: Maintenance Plan

    Change the piston packing 10 mn 1 year stop Color Piloted valve Remove and change the cartridge 10 mn 1 year stop changer Change the piston packing 10 mn 1 year stop SAMES KREMLIN Page 35 Manual : 573.199.112...

  • Page 48: Troubleshooting

    Check that the fuse on the electric card inside the The machine does not switch on box is in working order. No : change the fuse. Check the electric wiring of the supply cable (bad contact or other) SAMES KREMLIN Page 36 Manual : 573.199.112...
  • Page 49 When the main menu page is displayed, fluid flows -if it is solvent, change the valve (VP1) out when the gun is open. -if it is base, change the valve (VP2A) -if it is catalyst, change the valve (VP2B) SAMES KREMLIN Page 37 Manual : 573.199.112...

  • Page 50: Proportion And Output According To The Ratio

     PU 3000 PNEUMATIC, AIRMIX® AND AIRLESS VERSIONS Operating area of the PU 3000 pneumatic, Airmix® and Airless * Example : If you want to get a flow rate of 1000cc/min with a proportion of 2/1 (50%), then the P6 parameter (injection volume of the catalyst) must be adjust between 10 and 20cc.

  • Page 51: Pu 3000 4 L 30/1, 4 L 53/1 And 4 L Flowmax® 53/1 Versions

     PU 3000 4 L 30/1, 4 L 53/1 AND 4 L FLOWMAX® 53/1 VERSIONS Operating area of the PU 3000 4 L 30/1, 4 L 53/1 and 4 L Flowmax® 53/1 * Example : If you want to get a flow rate of 2000cc/min with a proportion of 2/1 (50%), then the P6 parameter (injection volume of the catalyst) must be adjust between 10 and 20cc.

  • Page 52: Mixing Ratio

    15.5 6.452 16.7 6.25 15.4 16.5 6.061 14.3 5.882 13.3 17.5 5.714 12.5 5.556 11.8 18.5 5.405 11.1 5.263 10.5 19.5 5.128 14. PNEUMATIC AND ELECTRIC DIAGRAMS Refer to appendices (Doc. # 055.680.031) SAMES KREMLIN Page 40 Manual : 573.199.112...
  • Page 53 SPECIFICATIONS PU 3000 PUMP - model Pneumatic & model Airmix SAMES KREMLIN Page 41 Manual : 573.199.112...

  • Page 54: Features - Pu 3000 Pneumatic

    115V / 230V - 10W Air inlet connection F 3/4 BSP (air inlet valve) Fluid outlet connection (mixer) F 3/4 JIC The control box of the PU 3000 mixing machine must be installed outside the spray booth.  SPECIFIC PARAMETERS Parameters...

  • Page 55: Features - Pu 3000 Airmix

    115V / 230V - 10W Air inlet connection F 3/4 BSP (air inlet valve) Fluid outlet connection (mixer) F 3/4 JIC The control box of the PU 3000 mixing machine must be installed outside the spray booth.  SPECIFIC PARAMETERS Parameters...

  • Page 56: Disassembly & Reassembly - Pu 3000 Pneumatic, Pu 3000 Airmix

    The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. ...
  • Page 57 (eg : Loctite 222). Index Instructions Description Part number PTFE grease 'TECHNILUB' grease 560.440.101 (10 ml / 0.34 oz) Low strength Loctite 222 (50 ml / 1.7 oz) 554.180.010 - Anaerobic Adhesive SAMES KREMLIN Page 45 Manual : 573.199.112...

  • Page 58: Fluid Section, Model C100 (Base) (Refer To Doc. 573.080.050)

    Before reassembling the different components : - Clean the parts with the appropriate cleaning solvent, - Install new seals if necessary after having lubricated them with PTFE grease, - Install new parts if necessary. SAMES KREMLIN Page 46 Manual : 573.199.112...
  • Page 59 PTFE grease 'TECHNILUB' grease 560.440.101 (10 ml / 0.34 oz) Grease box (450 g / 1 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 1.7 oz) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN Page 47 Manual : 573.199.112...

  • Page 60: Fluid Section, Model F100 (Catalyst) (Refer To Doc. 573.114.050)

    Reinstall the fluid section piston (24) on the intermediate piston (9). Change the seals (11) then reinstall the cylinder (2) and the suction flange (1). Install the whole on the tie-rods and tighten the nuts (14). SAMES KREMLIN Page 48 Manual : 573.199.112...
  • Page 61 PTFE grease 'TECHNILUB' grease 560.440.101 (10 ml / 0.34 oz) Grease box (450 g / 1 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 1.7 oz) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN Page 49 Manual : 573.199.112...
  • Page 62 SPECIFICATIONS PU 3000 PUMP - model Airless SAMES KREMLIN Page 50 Manual : 573.199.112...

  • Page 63: Features - Pu 3000 Airless

    115V / 230V - 10W Air inlet connection F 3/4 BSP (air inlet valve) Fluid outlet connection (mixer) F 3/4 JIC The control box of the PU 3000 mixing machine must be installed outside the spray booth.  SPECIFIC PARAMETERS Parameters...

  • Page 64: Disassembly & Reassembly - Pu 3000 Airless

    Remove air packing (34). Replace packing seal (36) or the air packing assembly. Nota : when changing the ASI 40 valve from the PU 3000 fluid equipment, take off the fittings from the spare valve delivered, then install it on the fluid equipment.
  • Page 65 - Screw the valve body assembly (14) to stop, tighten slightly, - Reinstall the protective housing (23), the connection flange (20) and the tie-rods (21). Screw the two nuts (22), - Assemble the pump to the pneumatic motor. SAMES KREMLIN Page 53 Manual : 573.199.112...
  • Page 66 PTFE grease 'TECHNILUB' grease 560.440.101 (10 ml / 0.34 oz) Grease box (450 g / 1 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 1.7 oz) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN Page 54 Manual : 573.199.112...
  • Page 67 SPECIFICATIONS PU 3000 PUMP - model 4 L 30/1 SAMES KREMLIN Page 55 Manual : 573.199.112...

  • Page 68: Features - Pu 3000 4 L 30/1

    115V / 230V - 10W Air inlet connection F 3/4 BSP (air inlet valve) Fluid outlet connection (mixer) F 3/4 JIC The control box of the PU 3000 mixing machine must be installed outside the spray booth.  SPECIFIC PARAMETERS Parameters...

  • Page 69: Disassembly & Reassembly - Pu 3000 4 L 30/1

    Remove air packing (34). Replace packing seal (36) or the air packing assembly. Nota : when changing the ASI 40 valve from the PU 3000 fluid equipment, take off the fittings from the spare valve delivered, then install it on the fluid equipment.

  • Page 70: Fluid Section, Model Alto 225Cc (Base & Catalyst)

    - Screw the valve body assembly (23) to stop, tighten slightly, - Reinstall the protective housing (4), the connection flange (1) and the tie-rods (10). Screw the two nuts (16), - Assemble the pump to the pneumatic motor. SAMES KREMLIN Page 58 Manual : 573.199.112...
  • Page 71 PTFE grease 'TECHNILUB' grease 560.440.101 (10 ml / 0.34 oz) Grease box (450 g / 1 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 1.7 oz) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN Page 59 Manual : 573.199.112...
  • Page 72 SPECIFICATIONS PU 3000 PUMP - model 4 L 53/1 SAMES KREMLIN Page 60 Manual : 573.199.112...

  • Page 73: Features - Pu 3000 4 L 53/1

    115V / 230V - 10W Air inlet connection F 3/4 BSP (air inlet valve) Fluid outlet connection (mixer) F 3/4 JIC The control box of the PU 3000 mixing machine must be installed outside the spray booth.  SPECIFIC PARAMETERS Parameters...

  • Page 74: Disassembly & Reassembly - Pu 3000 4 L 53/1

    Remove air packing (34). Replace packing seal (36) or the air packing assembly. Nota : when changing the ASI 40 valve from the PU 3000 fluid equipment, take off the fittings from the spare valve delivered, then install it on the fluid equipment.

  • Page 75: Fluid Section, Model Major 227Cc # 105 174 01 07 (Base & Catalyst) (Refer To Doc. 573.447.050)

    - Change the seals: PE seals (11b) & PTFE G seals (11d), - Change the seal (7c). Clean all the parts, check them; if there are damaged or worn, change them. Ind. 7 Reinstall the parts in the reverse order of the disassembly sequence. SAMES KREMLIN Page 63 Manual : 573.199.112...
  • Page 76 Depending upon the fluid viscosity to be pumped, adjust the height of the screw (19c) to increase the ball up motion. Lock the screw (apply Loctite 5772) on the lock nut (19b). Ind. 19 SAMES KREMLIN Page 64 Manual : 573.199.112...
  • Page 77 (10 ml / 0.34 oz) Grease box (450 g / 1 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 1.7 oz) 554.180.015 Aneorobic Pipe sealant Screwing torque : 20 Nm / 14.75 ft/lbs SAMES KREMLIN Page 65 Manual : 573.199.112...
  • Page 78 SPECIFICATIONS PU 3000 PUMP - 4 L Flowmax® 53/1 version SAMES KREMLIN Page 66 Manual : 573.199.112...

  • Page 79: Features - Pu 3000 4 L Flowmax® 53/1

    115V / 230V - 10W Air inlet connection F 3/4 BSP (air inlet valve) Fluid outlet connection (mixer) F 3/4 JIC The control box of the PU 3000 mixing machine must be installed outside the spray booth.  SPECIFIC PARAMETERS Parameters...

  • Page 80: Disassembly & Reassembly - Pu 3000 4 L Flowmax® 53/1

    Remove air packing (34). Replace packing seal (36) or the air packing assembly. Nota : when changing the ASI 40 valve from the PU 3000 fluid equipment, take off the fittings from the spare valve delivered, then install it on the fluid equipment.

  • Page 81: Fluid Section, Model C260 (Base) (Refer To Doc. 573.414.050)

    Lubricate them. Lubricate the inside of the cylinder (grease, type A1) and the threadings to prevent from damaging the mobile packing (grease, type A2) (Refer to greases in the Assembly instructions §). SAMES KREMLIN Page 69 Manual : 573.199.112...
  • Page 82 Position the seals (always set up on the piston) into the upper flange (1). Hold the piston to prevent from its sliding downwards. Tighten by hand the wetting-cup (4) without tightening the upper flange (1). SAMES KREMLIN Page 70 Manual : 573.199.112...
  • Page 83 Install the new seals if it is necessary after having lubricated them with PTFE grease. Lubricate the piston and the inside of the cylinder to prevent from damaging the seals. Install new parts if it is necessary. SAMES KREMLIN Page 71 Manual : 573.199.112...
  • Page 84 ASSEMBLY INSTRUCTIONS Index Instruction Description Part number PTFE grease 'TECHNILUB' grease 560.440.101 (10 ml / 0.34 oz) Grease box (450 g / 1 lb) Anti-seize grease 560.420.005 SAMES KREMLIN Page 72 Manual : 573.199.112...

  • Page 85: Fluid Section, Model F260 (Catalyst) (Refer To Doc. 573.409.050)

    The fluid section of the pump consists of 2 sub-assemblies : - the upper part (bellows suction  sub-assembly : A) - the lower part (fluid sub-assembly : B)  This sub-assembly is more frequently service than the A sub-assembly. SAMES KREMLIN Page 73 Manual : 573.199.112...
  • Page 86 When reassemblying, make sure the two seals (13) are installed. Lubricate them. Lubricate the inside of the cylinder (grease, type A1) and the tappings to prevent from damaging the mobile packing (grease, type A2) (refer to assembly instructions §). SAMES KREMLIN Page 74 Manual : 573.199.112...
  • Page 87 Caution : the skirt must be visible. By means of the 2 wrenches, to separate the piston (22) from the motor rod (40M) by using the flats on the motor rod and those on the base of the piston. SAMES KREMLIN Page 75 Manual : 573.199.112...
  • Page 88 Remove the o-ring seals (8 & 24) which are on the suction flange. Assembly Place the seal (27a/27b) in the exhaust flange (20) after having lubricated it.  Comply with the seal (27) installation order. SAMES KREMLIN Page 76 Manual : 573.199.112...
  • Page 89 Orientate it and tighten it on the air motor base by means of the 3 screws (9). Nota : To make easier the assembly, you can remove one of the 3 pump tie-rods (7). Couple the fluid sub-assembly (B) with the suction sub-assembly (A). SAMES KREMLIN Page 77 Manual : 573.199.112...
  • Page 90 Install new seals if it is necessary, after having lubricated them with PTFE grease, Lubricate the piston and the inside of the cylinder to prevent from damaging the seals, Install new parts if it is necessary. SAMES KREMLIN Page 78 Manual : 573.199.112...
  • Page 91 ASSEMBLY INSTRUCTIONS (FLUID SECTION, MODEL F260) 27a / 27b 23a / 23b SAMES KREMLIN Page 79 Manual : 573.199.112...
  • Page 92 Grease box (450 g / 1 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 1.7 oz) 554.180.015 Aneorobic Pipe sealant Low strength Loctite 222 (50 ml / 1.7 oz) 554.180.010 - Aneorobic Adhesive SAMES KREMLIN Page 80 Manual : 573.199.112...
  • Page 93 Ersetzt/Anula : 13/03/14 MACHINE DE DOSAGE ELECTRONIQUE - ELECTRONIC DOSING MACHINE ELEKTRONISCHE 2K-ANLAGE - MÁQUINA DE DOSIFICACIÓN ELECTRÓNICA PU 3000 PNEUMATIQUE / PNEUMATIC / NIEDERDRUCK / NEUMÁTICA # 155.680.140 Moteur pneumatique / Air motor Hydraulique Base / Base fluid section Hydraulique Catalyseur / Catalyst fluid / Luftmotor / Motor neumático...
  • Page 94 Valve, model FF 3/4" G Absperrhahn IG 3/4" G Grifo, tipo HH 3/4" G décompression 10 903 090 806 Vanne F 1/4" G Valve, model F 1/4" G Absperrhahn IG 1/4" G Grifo, tipo H 1/4" G SAMES KREMLIN Doc. / Dok. 573.404.050...
  • Page 95  Verdindunsbolzen  Conjunto de 2 tirantes (Satz mit 2 Stück) 14 906 314 211  Bouchon 1/4 " G  Plug, model 1/4" G  Blindstopfen 1/4" G  Tapón, tipo 1/4" G SAMES KREMLIN Doc. / Dok. 573.404.050...
  • Page 96 M 1/4 G - F 1/2 JIC - IG 1/2 JIC Désignation Description Bezeichnung Denominación Qté 42 155 680 085 Clapet AR Ø 4 Non-return valve, Ø 4 Rückschlagventil, Ø 4 Válvula AR Ø 4 SAMES KREMLIN Doc. / Dok. 573.404.050...
  • Page 97 35 049 596 000 Canne de purge inox Drain rod, stainless steel Entleerungsschlauch, Caña de purga de inox Edelstahl - 910 090 101 Eprouvette (2 Litres) Beaker Messzylinder (2 Liter) Probeta (2 litros) (2 liters / 0.53 US gal) SAMES KREMLIN Doc. / Dok. 573.404.050...
  • Page 98 FT 1/2 (Länge : 0,5 m, de largo, racores de inox, 1/2 JIC, 240 bar) JIC, 240 bar / 2481 psi) Anschlüsse Edelstahl FT FT 1/2 JIC, 240 bar) 1/2 JIC, 240 bar) SAMES KREMLIN Doc. / Dok. 573.404.050...
  • Page 99 40 Luftgesteuert, 40 - 0/6 bar tipo 40 - 0/6 bar (Doc. 573.203.110 - 0/6 bar / 0-87 psi (Dok. 573.203.110 (Doc. 573.203.110 + 573.415.050) (Doc. 573.203.110 + 573.415.050) + 573.415.050) + 573.415.050) SAMES KREMLIN Doc. / Dok. 573.404.050...
  • Page 100 Bezeichnung Denominación Qté 50 155 680 170 Pompe de rinçage pour Flushing pump for Spülpumpe für 2-K- Bomba de limpieza para pompe PU 3000, PU 3000 pump, Anlage PU 3000, bomba PU 3000, modèle 02-C85 model 02-C85 Modell 02-C85 tipo 02-C85 (Doc.
  • Page 101 / Aktualisierung / Actualización Ersatzteilliste + Ind / Pos. 14 Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 13/01/14 + Ind. / Pos. 45 PU 3000 : MOTEUR A AIR / AIR MOTOR / LUFTMOTOR / MOTOR DE AIRE Mod. 1500 # 155.680.078...
  • Page 102  Potentiometer Führung  Guía para captador  Vis HM 6 x 16  Screw,  Schraube, HM 6 x 16  Tornillo, tipo HM 6 x 16 NC / NS model HM 6 x 16 SAMES KREMLIN Doc. / Dok. 573.437.050...
  • Page 103  Brida acoplamiento  Vis CHc M 12 x 40  Screw,  Schraube,  Tornillo, 88 188 model CHc M 12 x 40 CHc M12 x 40 tipo CHc M 12 x 40 SAMES KREMLIN Doc. / Dok. 573.437.050...
  • Page 104 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.437.050...
  • Page 105 Modif. / Änderung : Mise à jour Doc. 573.080.050 Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 11/06/18 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 11/10/11 HYDRAULIQUE, modèle C100 FLUID SECTION, model C100 (garniture mobile avec joint GT) (mobile packing with GT seal) HYDRAULIKTEIL, Modell C100 HIDRÁULICA, tipo C100...
  • Page 106 23 144 950 012 Bouchon de vidange Drain plug Ablaßschraube Tapón de vaciado 24 109 020 401  Joint plat (x 5)  Flat seal (pack of 5)  Flachdichtung (5 St.)  Junta plana (bolsa de 5) 1 SAMES KREMLIN Doc. / Dok. 573.080.050...
  • Page 107 NC / NS  Joint O-Ring noir  O-Ring seal, black  O-Ring, schwarz  Junta tórica negra NC / NS 22b 909 051 105 Joint chevron, PE Chevron seal, PE Packungsring, PE Junta chevrón, PE SAMES KREMLIN Doc. / Dok. 573.080.050...
  • Page 108 Servicing kit Servicekit (beinhaltet Bolsa de maintenance (ind. 5, 6 (ind. 5, 6 + package of Pos. 5, 6 und den mantenimiento + pochette de joints) seals) Dichtungssatz) (índ. 5, 6 + bolsa de juntas) SAMES KREMLIN Doc. / Dok. 573.080.050...
  • Page 109 (ind. 8, 9, 10a, 13c, 17a, Pos. 8, 9, 10a, 13c, 17a, mantenimiento (ind. 8, 9, 10a, 13c, 17a, 18c, 25) 18c, 25) (índ. 8, 9, 10a, 13c, 17a, 18c, 25) 18c, 25) SAMES KREMLIN Doc. / Dok. 573.080.050...
  • Page 110 Doc. 573.114.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 18/01/19 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 10/10/11 HYDRAULIQUE FLOWMAX®, FLOWMAX® FLUID SECTION, modèle F100 model F100 FLOWMAX®...
  • Page 111 440 C 33 044 960 204  Rondelle GT  Washer, GT  Scheibe GT  Arandela GT 34 044 960 215  Clapet de refoulement  Exhaust valve  Druckventil  Válvula de expulsión SAMES KREMLIN Doc. / Dok. 573.114.050...
  • Page 112 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.114.050...
  • Page 113 Doc. 573.187.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 07/05/21 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 03/01/19 CHANGEUR DE TEINTES INOX / STAINLESS STEEL COLOR CHANGER FARBWECHSELBLOCK - EDELSTAHL / CAMBIO DE COLOR INOX ...
  • Page 114 (200 bar) (200 bar / 2900 psi) (200 bar) (200 bar) *7 155 535 710 • Joint PTFE (les 10) • Seal, PTFE (x 10) • PTFE-Dichtung (10 St.) • Junta PTFE (x 10) SAMES KREMLIN Doc. / Dok. 573.187.050...
  • Page 115 (inox 316 L) (stainless steel, 316 L) (Edelstahl 316 L) (inox 316 L) *10 155 535 710 • Joint PTFE (les 10) • Seal, PTFE (x 10) • PTFE-Dichtung (10 St.) • Junta PTFE (x 10) SAMES KREMLIN Doc. / Dok. 573.187.050...
  • Page 116 N S : Denotes parts are not serviceable. part. N S : Bezeichnete Teile gibt nicht einzeln, sondern nur * Bezeichnete Teile sind empfohlene Ersatzteile. komplett. * Piezas de mantenimiento preventivas. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.187.050...
  • Page 117 OPTIONS - ON REQUEST - OPTIONEN - OPCIONES Désignation Description Bezeichnung Denominación Qté 12 155 535 700 Ensemble de 2 équerres Set of 2 wall mounting Haltewinkel (Satz mit 2 Conjunto de 2 escuadras de fixation brackets Winkel) de fijación SAMES KREMLIN Doc. / Dok. 573.187.050...
  • Page 118 Doc. 573.188.050 Modif. / Änderung : Pièces de rechange Ind. / Pos. 11 a / 11 b  11 Spare parts list Date/Datum/Fecha : 18/02/21 Pour / For / Für / Para # 155 536 300: Ersatzteilliste Ind. / Pos. 1c # 155 507 014 Annule/Cancels/ Piezas de repuesto ...
  • Page 119 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur ko- * Piezas de mantenimiento preventivas. mplett . N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.188.050...
  • Page 120  Packung mit Stange  Cartucho con eje NC / NS *11 129 529 918  Joint PTFE (les 10)  Seal, PTFE (pack of 10)  Dichtung PTFE (10 St.)  Junta PTFE (bolsa de SAMES KREMLIN Doc. / Dok. 573.188.050...
  • Page 121  Packung mit Stange  Cartucho con eje NC / NS *11 129 529 918  Joint PTFE (les 10)  Seal, PTFE (pack of 10)  Dichtung PTFE (10 St.)  Junta PTFE (bolsa de SAMES KREMLIN Doc. / Dok. 573.188.050...
  • Page 122 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur ko- * Piezas de mantenimiento preventivas. mplett . N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.188.050...
  • Page 123 IMPORTANT : before assembly and start-up, please read and clearly understand all documents relating to this equipment (professional use only) PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 124 Doc. 573.415.050 Dear Customer, You are the owner of our new SAMES KREMLIN pressure regulator and we would like to take this opportunity to thank you. To make sure your investment will provide full satisfaction, special care has been taken by SAMES KREMLIN during all designing and manufacturing processes.

  • Page 125: Warranty

    SAMES KREMLIN will repair or replace parts (carriage paid to our plant and accepted as defective by us). We shall not be liable for any losses, resulting from a production breakdown. Upon request, we can carry out service work at your premises;...

  • Page 126: Safety Instructions

    WEAR GLASSES WEAR OF PRODUCT WARNING DRAIN VALVE UNDER OBLIGATORY GLOVES IS VAPOR HOT PARTS OR PRESSURE OBLIGATORY HAZARDS AREAS ELECTRICAL WARNING EXPLOSION GROUNDING WARNING WARNING HAZARD FIRE HAZARDS HAZARDS (USER) SERIOUS INJURIES SAMES KREMLIN Page 3 Manual : 573.203.112...
  • Page 127 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : ...
  • Page 128 He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. PRESSURE REGULATOR ...

  • Page 129: Description

    F 3/8 NPS - Fluid outlet (O) F 3/8 NPS - Air pilot inlet Rp 1/4 Stainless steel, PTFE, carbide Wetted parts 2.6 kg / 5.7 lbs Weight 50°C / 122° F Maximum temperature SAMES KREMLIN Page 6 Manual : 573.203.112...

  • Page 130: Installation

    5. INSTALLATION  DESCRIPTION OF THE LABEL MARKING Manufacturer acronym Sigle SAMES KREMLIN Regulator part number / Number given by SAMES KREMLIN. The two first REF / SERIE numbers indicate the manufacturing year. Regulator maximum fluid pressure Max bar/psi ...

  • Page 131: Troubleshooting Chart

    Reinstall the seat (7), the ball guide (8), the ball (9), the spring (10) and the plug (11) in the lower body (4). Install the lower body and the upper part by means of the 6 screws (2). SAMES KREMLIN Page 8 Manual : 573.203.112...
  • Page 132 Install new seals after having lubricated them with PTFE grease. Install new parts if necessary.  ASSEMBLY INSTRUCTIONS Index Instructions Description Part number PTFE grease (10 ml / 0.0026 US gal) PTFE grease 560.440.101 SAMES KREMLIN Page 9 Manual : 573.203.112...
  • Page 133 Doc. 573.415.050 Modif. / Änderung : Pièces de rechange 155 610 570 Spare parts list Date/Datum/Fecha : 11/01/19 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 16/03/15 REGULATEUR PRODUIT BP LP FLUID PRESSURE REGULATOR (petit passage) (small passage) ND MATERIALDRUCKREGLER REGULADOR DE PRESION BP (kleiner Durchgang) (paso pequeño) REGULATEUR DE PRESSION PILOTÉ...
  • Page 134  Ressort conique  Conical spring  Konische Feder  Muelle cónico NC / NS 8 055 610 538 Guide bille Ball guide Kugelführung Guía bola NC / NS Bouchon Plug Stopfen Tapón SAMES KREMLIN Doc. / Dok. : 573.415.050...
  • Page 135 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. : 573.415.050...
  • Page 136 Doc. 573.299.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 20/07/18 / Actualización Ersatzteilliste KREMLIN REXSON  SAMES Annule/Cancels/ Piezas de repuesto KREMLIN Ersetzt/Anula : 10/06/11 FILTRE PRODUIT HP, modèle 3/8 inox HP FLUID FILTER, model 3/8 stainless steel HD MATERIALFILTER, Modell 3/8 Edelstahl FILTRO PRODUCTO AP, tipo 3/8 inox...
  • Page 137 Tamiz n° 12 (280 µ) (280 µ - 55 Mesh) (280 µ) * Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. 573.299.050...
  • Page 138 15 055 190 005 Ressort Spring Feder Muelle *16 150 040 327 Joint (les 5) Seal (pack of 5) Dichtung (5 St.) Junta (bolsa de 5) 17 049 030 018 Clé de démontage Wrench Schlüssel Llave de desmontaje SAMES KREMLIN Doc. 573.299.050...
  • Page 139 Désignation Description Bezeichnung Denominación Qté - 155 190 105 Support filtre avec vis, Mounting bracket with Filterhalterung mit Soporte filtro con rondelles et écrous screws, washers and Schrauben, Scheiben tornillos, arandelas y nuts und Muttern tuercas SAMES KREMLIN Doc. 573.299.050...
  • Page 140 Ersatzteilliste (905 120 905  905 270 905) Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 21/05/14 POMPE DE RINCAGE FLUSHING PUMP POUR POMPE PU 3000, FOR PU 3000 PUMP, modèle 02-C85 model 02-C85 SPÜLPUMPE BOMBA DE LIMPIEZA FÜR PU 3000 PUMPE,...
  • Page 141 POMPE DE RINCAGE FLUSHING PUMP POUR POMPE PU 3000, FOR PU 3000 PUMP, modèle 02-C85 model 02-C85 SPULPUMPE BOMBA DE LIMPIEZA 155.680.170 FÜR PUMPE PU 3000, PARA BOMBA PU 3000, Modell 02-C85 tipo 02-C85 Désignation Description Bezeichnung Denominación Qté *- 144 940 000 Pompe nue inox...
  • Page 142 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett . N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.457.050...

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