Loma X5c Operating Instructions Manual

X-ray inspection system

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

- X-Ray Inspection System

Designed for Food

Loma Systems, Summit Avenue, Southwood, Farnborough, Hampshire, GU14 0NY

: T

ROPRIETARY

IGHTS

OTICE

HIS DOCUMENT AND THE INFORMATION THAT IT CONTAINS ARE THE PROPERTY OF

OTHERWISE COPY THIS DOCUMENT AND RIGHTS TO DISCLOSE THE DOCUMENT AND THE INFORMATION THAT IT CONTAINS TO OTHERS AND THE RIGHT TO USE THE INFORMATION

CONTAINED THEREIN MAY BE ACQUIRED ONLY BY WRITTEN PERMISSION SIGNED BY A DULY AUTHORIZED OFFICER OF

& Packaging Industries

Operating Instructions

814212-2.0-ENG

Version 2.0

. (ITW). R

LLINOIS

OOL

ORKS

IGHTS TO DUPLICATE OR

ITW. S

PECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

Table of Contents

Summary of Contents for Loma X5c

Page 1 - X-Ray Inspection System Designed for Food & Packaging Industries Operating Instructions 814212-2.0-ENG Version 2.0 Loma Systems, Summit Avenue, Southwood, Farnborough, Hampshire, GU14 0NY . (ITW). R ROPRIETARY IGHTS OTICE HIS DOCUMENT AND THE INFORMATION THAT IT CONTAINS ARE THE PROPERTY OF...
Page 3: Table Of Contents
About this guide ............................. 2 Organisation ............................2 Document Change Control ......................... 3 Document Key ............................3 Copyright and Acknowledgements ....................4 Loma Systems ............................5 Safety First ..............................7 Safety Awareness ........................... 9 EC Declaration of Conformity ......................9 Safety Warnings ............................ 10 Safety Labels ............................
Page 4 Introduction Rates ............................... 41 Tests ................................. 42 Diagnostics............................. 42 X-Ray Set ..............................43 Interlocks ..............................44 Signals ..............................44 X-Rays..............................45 Temperature ............................45 Rejects ..............................46 Carrying Out a PVS Test ........................46 System Settings ............................48 Mimic ................................49 Operating Instructions ..........................
Page 5: Introduction
Loma Systems. Loma Systems Loma has offices around the world that can provide you with sales and support services. This section includes the address and contact details for the main offices. In addition details for all offices are available via the website at...
Page 6: About This Guide
This guide is organised into the following chapters: Introduction Guidelines provide an introduction to this guide and some general information, including global contact details for Loma Systems. Safety First Guidelines identify and explain the safety features built into the machine, potential hazards, warnings, labelling and other general and legislative information related to the safe use of the machine.
Page 7: Document Change Control
Safety First:- Indicates a hyperlink, so tapping on the text will display another page. manuals@loma.com:- Indicates an email hyperlink, so tapping on the text will open a new message window in your email system. http://www.loma.com:- Indicates a web hyperlink, so tapping on the text will open the page in your default web browser.
Page 8: Copyright And Acknowledgements
Loma Systems. No liability is accepted for errors and omissions in this document. If users are uncertain about any aspect of the installation of the equipment they should contact an authorised service centre.
Page 9: Loma Systems
Fax:+48 22 575 70 01 Tel:+55 (0) 11 3123 2853 E-mail: pl.sales@loma.com Fax:+55 (0) 11 98455 1356 Web:http://www.loma.com E-mail: comercial@brapenta.com.br Web: http://www.loma.com www.brapenta.com For details of other Loma offices and the worldwide distributor , please visit www.loma.com. Original Document Copyright © 2017 Loma Systems...
Page 11: Safety First
Safety Warnings A number of general safety warnings appropriate for the use of Loma X-Ray Inspection Systems is provided in this section. It is strongly recommended that personnel who are, or will be, responsible for installing, maintaining or operating the system described in this guide should read and understand these warnings.
Page 12 Safety First Intended Use of the Machine Loma X-Ray Inspection Systems are designed to be used in an industrial environment for detecting contaminants and over/underweight products presented in packaging. Any improper use could invalidate the EC Declaration of Conformity issued with the system and also the system warranty.
Page 13: Safety Awareness
EC Declaration of Conformity is provided with each system delivered. Any modifications made to any part of the system without the prior written agreement of Loma Systems will invalidate the EC Declaration of Conformity and also the product warranty. Original Document...
Page 14: Safety Warnings
2. LETHAL HAZARD - RADIATION. Whilst every precaution has been taken to make sure that all the necessary guards and safety devices have been fitted to the Loma X-Ray Inspection System, it is recommended that all operatives are trained in the use of X- Ray food inspection machines.
Page 15 Safety First 8. LIFTING THE MACHINE. Use only the correct slings and lifting tackle to move Loma X- Ray Inspection Systems. Visually inspect all slings and lifting tackle prior to lifting the machine to ensure that: a. The safe working load will not be exceeded.
Page 16: Safety Labels
Safety First Safety Labels Safety labels are attached or etched in appropriate places to highlight areas of the system where caution should be taken to avoid potential hazards. The labels used are listed and described below. Label Message CE Mark / Machine identification etched on the machine includes: ...
Page 17: Safety Guards
Responsibilities and Disclaimer Unless agreed otherwise in writing by Loma Systems, any warranty claims are subject to the following:- ...
Page 18: Safety Measures
In addition, the following points should be observed for safe operation of the system:-  Installation, commissioning, operation and maintenance of the system should only be carried out by Loma trained personnel, following the applicable safety measures.  Any attempts at servicing and/or repair of the system by unqualified personnel may result in damage which could result in the introduction of a safety hazard and the loss of warranty cover.
Page 19: Noise Levels
In general operation, Loma X-Ray Inspection Systems do not emit a level of noise that is hazardous. However, if an air blast reject device is fitted, the noise emitted when it operates may constitute a noise hazard.
Page 20: Quality Assurance
Loma system achieves 0.3μSv/h on average. In addition, when a system is commissioned on a customer's premises, a critical examination / radiation survey is carried out and the results stored on record at Loma. A copy is also provided to the customer.
Page 21: Iso9000
System is licensed not sold. 1. Grant of Licence: Loma Systems shall at all times have and retain title and full ownership of all software, firmware programming routines, documentation supplied for use with the equipment and of all copies thereof made by Buyer (collectively “software”).
Page 23: Introduction To Your X X-Ray Inspection System
Introduction to your X X-Ray Inspection System Your Loma X X-Ray Inspection Systems is packed with some incredible innovations, which are all designed to make them compliant with current legislation and best in class. The highly innovative design combines a multitude of conveyor configurations and integrated features to reduce set up time, allowing for height adjustment and reversible transport direction.
Page 24 Safety First Indicator Lamp A dome lamp is mounted at the top of the machine which provides visual signalling as follows:  Red Lamp - X-Ray s are being generated by the system.  Green Lamp - Power is being supplied to the machine but X-Rays are not currently being generated.
Page 25 The X model has optional reject conveyors which are supplied as standard with the signal only reject option. See Reject Devices for further details. Original Document Copyright © 2017 Loma Systems...
Page 27: Getting Started
Getting Started This chapter provides some basic guidelines for initially using the X X-Ray Inspection System. The following sections provide more information:  User Interface:- This section provides a brief description of the machine’s user interface so that you may navigate around the system to make the right selections. ...
Page 28: Control Panel
Getting Started Control Panel INTERLOCK The Interlock Key is used to prevent accidental generation of X-Rays. It has three positions as follows:  ON - When the key is in this position X-Rays can be generated.  OFF - When the key is in this position X-Rays cannot be generated.
Page 29: Isolator Switch
Before powering up any X-Ray machine for the first time, a suitably qualified and authorised person should be present to carry out a critical examination / radiation survey. For advice please contact your local Loma Service Centre. This section provides guidance for starting and stopping the X X-Ray Inspection System, including stopping the machine in an emergency.
Page 30 Getting Started Starting the Machine To start the machine:- 1. Ensure that the machine is connected to a suitable power supply. If a pneumatic reject device is fitted then ensure that it has been connected to a suitable air supply. 2.
Page 31 X-rays. After a few seconds the red X- RAYS ON lamp will be lit, indicating that X-Rays are being generated and the machine is now ready to start inspecting the selected product. Original Document Copyright © 2017 Loma Systems...
Page 32: To Log In And Out
Getting Started To Log In and Out This section provides guidance for logging in and out of the Loma X X-Ray Inspection System. The following procedures assume that the system is switched on and working normally Log In When the machine is initially started it will be logged in by default at the None access level.
Page 33: User Access
During installation and commissioning, the Loma Engineer will set and provide you with passwords for accessing all user levels which you can then provide to staff as required.
Page 35: User Interface
User Interface The user interface, which is located on the front of the machine control panel, enables you to access all of the features and functionality provided by the X X-Ray Inspection System. Through the user interface you can setup and manage all parameters required for inspecting products and for the general operation of the machine.
Page 36: Main Run
The Main Run screen is displayed by default when the system starts up and whilst it is in inspection mode. Prior to starting inspection the screen displays the Loma Systems company logo, including the system model type. When inspecting products the screen provides instant access to a comprehensive set of real-time information.
Page 37 X-Rays will start to be generated. Tapping this displays the GoTo screen displaying s a number of option buttons providing access to all product and system settings. Is only displayed if a Test is required. Original Document Copyright © 2017 Loma Systems...
Page 38: Product Menus
User Interface Is displayed when X-Rays are being generated. If no X-Rays are being generated displayed. Is displayed when the conveyor is running. If the conveyor is not running the icon will be greyed out The direction of travel of the conveyor is indicated by the direction of the arrow. Direction is RIGHT TO LEFT.
Page 39 Import - Tapping on this displays an Import Product dialog. For more information see Importing a product.  Exit - Tapping on this closes the Product Menu screen and displays the Main Run screen. Original Document Copyright © 2017 Loma Systems...
Page 40: Goto
GOTO GOTO The GoTo screen is displayed by tapping in the Main Run Mimic screen. It displays a number of option buttons, depending on your access level, that enable you to navigate to other screens for configuring all system and product settings. Access Level The screen provides options for logging into the system at a different level so that you may access features and functions that are not available to you at your current access level.
Page 41: Statistics
In addition, the following buttons are displayed, regardless of which tabbed pane is selected: Save - Tapping this saves the statistical data selected in the screen to the USB memory stick. OK - Tapping this closes the Statistics screen. The Main Run screen is displayed. Original Document Copyright © 2017 Loma Systems...
Page 42: Totals
GOTO Totals The Totals tab of the Statistics screen is the default tab displayed by tapping on the Statistics button in the GoTo screen. This screen provides access to totals of statistical data gathered automatically by the system. The data can be easily accessed for review and saved to a USB memory stick if required. The Totals tab contains the four sub-tabbed panes listed below, which together provide access to all available statistical data totals.
Page 43: Current Totals
Contaminants - This area displays the following totals data:  Contaminants - The total number of packs rejected for containing contaminants is displayed.  Basic - The total number of packs rejected against the Basic 1 inspection tool parameters is displayed. Original Document Copyright © 2017 Loma Systems...
Page 44: Inspection
GOTO  Explorer - The total number of packs rejected against the Basic 1 inspection tool parameters is displayed. These numbers will typically add up to more than the total number of contaminated rejects since a pack may fail more than one contaminant inspection tool.
Page 45: Rates
Rates - The graph displays time in 5 minute segments on the X axis and pack numbers on the Y axis so that any trends can be easily identified. Tapping in the graph Original Document Copyright © 2017 Loma Systems...
Page 46: Tests
GOTO alternates the information displayed between packs inspected (blue line), packs rejected (red line) and a combination of both. Tests The Tests sub-tab provides the following:  Contaminant Tests - This area displays the following totals data:  Tests Passed - The total number of packs inspected in the current production run that have passed inspection displayed.
Page 47: X-Ray Set
Reset Faults - Once any faults displayed by the system have been resolved, tapping on this button resets the status of the applicable item. OK - Tapping on this button closes the Diagnostics screen. The Main Run screen is displayed. Original Document Copyright © 2017 Loma Systems...
Page 48: Interlocks
GOTO Interlocks Interlocks information is displayed by tapping Interlocks in the X-Ray Set tab of the Diagnostics screen. The current status of each of the system interlocks provided is displayed in the Interlocks area. The Interlocks area contains a list of the interlocks fitted to the system and displays the current status of each one via a coloured panel: ...
Page 49: X-Rays
- A green coloured panel indicates that the component is operating within its specified temperature range.  - A red coloured panel indicates that the component temperature is operating outside of its specified temperature range and investigation is required to resolve the problem. Original Document Copyright © 2017 Loma Systems...
Page 50: Rejects
GOTO  Grey - A grey coloured panel indicates that the component is inactive, which does not indicate a fault as its temperature is not being monitored. Rejects Rejects information is displayed by tapping Rejects in the X-Ray Set tab of the Diagnostics screen.
Page 51 If any test fails Any product packs that have passed inspection since the last successful PVS Test was carried out should then be re-inspected. Original Document Copyright © 2017 Loma Systems...
Page 52: System Settings
The screen contains the following items for configuring the system settings:  Language - The X5c system software can be displayed in a number of languages. This area contains a drop down list of the available languages for selection. To change the language In the Language area, 1.
Page 53: Mimic
Tapping on a hotspot over specific area displays a related screen, as described below. Tapping on this area displays all of the hotspot available on the Mimic screen. Tapping on the Loma logo displays the Main Run screen.
Page 54 Mimic Tapping on the Manual hotspot displays the X-Ray Inspection System user Guide in PDF format. Other standard navigation features available in the screen are described in the General Navigation section. Document Number: 814212-2.0-ENG Original Document...
Page 55: Operating Instructions
Operating Instructions Tapping in the Main Run screen displays the Product Menus screen which provides the following options:  Product menus may be recalled, created or deleted. A New product will have the exact settings as the current active product. The current active product cannot be deleted.
Page 56: Learning A New Product
Operating Instructions A keyboard is displayed. 5. Enter a name for the new product and tap OK to save it. General Tab of the Product Settings screen is displayed showing the new product name at the top of the screen. 6.
Page 57 Final Stage Once the Learn product process is complete the Instructions field is updated. Tap on the Exit button to close the screen and display the Main Run screen. Original Document Copyright © 2017 Loma Systems...
Page 58: Set Product Parameters
Operating Instructions Set Product Parameters The Set Product Parameters screen is displayed automatically once the learn process has reached the initialize stage in the Learn Product Settings screen The screen provides the following options to be used by the system when learning the product.
Page 59: General Product Settings
The General tab provides the following items:  Identification - This area displays the following basic information for the currently running product:  Name - Displays the product name. Original Document Copyright © 2017 Loma Systems...
Page 60 Operating Instructions To edit the Product Name 1. Tap Edit. A keyboard is displayed. 2. Enter the new Product Name using the keyboard. 3. Tap OK. 4. The Product Name is updated.  Number - Displays the unique number for the product. To edit the Product Number 1.
Page 61 Learn Product:-Tapping on this displays a dialog to confirm that you wish to initiate a new product learn process, overwriting the existing product parameters. Tapping Yes displays the Learn Product Settings screen. For more information see Learn Product. Original Document Copyright © 2017 Loma Systems...
Page 62: Advanced Product Settings
Operating Instructions Advanced Product Settings The Advanced Product Settings screen is displayed by tapping the Advanced button in the General tab of the Product Settings screen. The screen is used to select the inspection options for the product and also set up the lanes where required. Advanced Product settings are only available at Access level three and above.
Page 63: Deleting A Product
3. Tap Delete at the bottom of the screen. The Delete Product dialog is displayed. 4. Tap Yes. The product is removed from the list. 5. Tap Exit to close the screen and display the Main Run screen. Original Document Copyright © 2017 Loma Systems...
Page 64: Exporting A Product
Operating Instructions Exporting a Product Only users of Access level three and above can export a product. When exporting products all of the product information is included in a *.jpg file. This is a useful feature for keeping backup copies of products and for importing them onto another machine.
Page 65: Maintenance
Maintenance This chapter describes the maintenance procedures for the Loma X X-Ray Inspection System. For more detailed information on Maintenance see the relevant X Reference Guide. Your warranty may be invalidated if you do not follow the maintenance schedule set out within this user guide.
Page 66: Inspection And Cleaning
Inspection and Cleaning Inspection and Cleaning Cleaning Materials Required The Loma X X-Ray Inspection System is designed for wash down cleaning using a mild detergent and then thoroughly rinsing the machine with clean water. A damp non-abrasive cloth only should be used to clean the touch screen.
Page 67: Daily
13. Check that the reject mechanism successfully rejects a recognised bad product into the reject bin. If the system is not in constant use then these checks may be increased to weekly. For more detailed information on Maintenance see the relevant X Reference Guide. Original Document Copyright © 2017 Loma Systems...
Page 68: Weekly
Inspection and Cleaning Weekly 1. Isolate the electrical power and compressed air supplies to the system. 2. Check the security of all fixtures and fittings, ensuring that all guards are securely fastened in place. 3. Check that all electrical interlocks and emergency stops listed below function correctly: ...
Page 69: Monthly
In addition it should be noted that the oil is of an insulating type specific for x-rays and must not contain any moisture or air bubbles. Top up oil should only be obtained from Loma Systems as standard oil direct from the manufacturer requires additional processing to meet the specification required.
Page 70: Yearly
The oil is of an insulating type specific for x-rays and any air bubbles must be purged before generating x-rays. Loma Service office can perform the oil change on request. The customer will be responsible for the environmental disposal of the old oil.
Page 71: Conveyor Belt Maintenance
The conveyor drive belt tension is adjusted by undoing the four bolts holding the motor and moving the motor until the correct tension of five mm maximum free play at the central point between the pulleys is achieved Original Document Copyright © 2017 Loma Systems...

Loma X5c Operating Instructions Manual

Quick Links

Related Manuals for Loma X5c

Summary of Contents for Loma X5c

Table of Contents