Panduit PATMFM4.0 Operation Manual

Pat4.0 flush mount fixture
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PD29735A01
PATMFM4.0
Rev. 02
August, 2020
PAT4.0 FLUSH MOUNT FIXTURE
OPERATION MANUAL
Translation of the
© Panduit Corp. 2020
Original Instructions
This manual contains instructions for the following:
PATMFM4.0
WARNING
TO REDUCE THE RISK OF INJURY, USER
MUST READ INSTRUCTION MANUAL
Technical Support:
Email:
techsupport@panduit.com
Tel: 1-800-777-3300
EU Website:
Panduit Europe • EMEA Service
www.panduit.com/emea
Center
EU Email:
Almelo, Netherlands
www.panduit.com
Tel: +31 546 580 452 • Fax: +31 546 580
emeatoolservicecenter
@panduit.com
441

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Summary of Contents for Panduit PATMFM4.0

  • Page 1 TO REDUCE THE RISK OF INJURY, USER MUST READ INSTRUCTION MANUAL Technical Support: Email: techsupport@panduit.com Tel: 1-800-777-3300 EU Website: Panduit Europe • EMEA Service www.panduit.com/emea Center EU Email: Almelo, Netherlands www.panduit.com Tel: +31 546 580 452 • Fax: +31 546 580 emeatoolservicecenter @panduit.com...
  • Page 2: Table Of Contents

    5A: Take Inventory ..............................14 5B. What’s Included..............................14 5C. Modify Work Surface with Template ........................ 14 5D. PATMFM4.0 Fixture Assembly Installation(Ensure that the PAT4.0 system is off before installation)..... 14 5E. Install PAT1M4.0/PAT1.5M4.0 Tool into Tool Cage ..................15...
  • Page 3 PATMFM4.0 © Panduit Corp. OPERATION MANUAL 2020 ENGLISH 5F. Install Tip Deflector onto The PAT1M4.0/PAT1.5M4.0 Tool ................17 5G. Mount Tool Cage Assembly onto Fixture Assembly ..................17 5H. Electrical and Air Supply ........................... 21 5I. PHM Hose Installation ............................23 6: OPERATION ..............................
  • Page 4: 1: Introduction

    System and can utilize both the PAT1M4.0 and PAT1.5M4.0 Handheld Tie Installation Tools. The PAT4.0 Hand Tool is mounted in the PATMFM4.0 fixture such that the work can be brought to the tool and actuated simultaneously. Follow the step-by-step instructions below to install and operate the PATMFM4.0 Fixture.
  • Page 5: Fixture Tool Cage

    (Item(s) A, B). Once a selected Tool is mounted into the Tool Cage and the Rear Support re-installed, the Cage can be mounted onto the PATMFM4.0 Fixture, thus suspending the Tool such that only the top portion of the Tool protrudes from the work surface. An airline (Item E) that exits the tool Cage is connected to the PATMFM4.0 Fixture and delivers a controlled burst of air to the Actuation Trigger (Item G), engaging the...
  • Page 6: Ei Communication Cable

    Fixture. This is a standard 25 Position D-Sub Male to Male connector cable that utilizes Philips head screws on both connector ends for retention. The Cable delivers power to the PATMFM4.0 Fixture from the PAT4.0 System and relays cycle status and Actuation Paddle state back to the PAT4.0 System.
  • Page 7: Tip Deflector

    NOT installed within the Fixture Tool Cage (The Tool Cage can remain mounted onto the PATMFM4.0 Fixture). The Cavity Cover installs into the cavity, located on the top side of the PATMFM4.0 Fixture, in order to restore the work surface area lost. This Cover aids in reducing the chance of materials falling...
  • Page 8 0.13” (3.3mm) 2F: Table-Top Template The Table-Top Template is used prior to PATMFM4.0 Fixture installation in order to prepare a selected work surface for the Fixture. A perimeter pattern of eight (8) total through holes and an aligned rectangular pocket must be drilled and routed respectively in order to install the PATMFM4.0 Fixture successfully. A proper work surface can be made from a variety of materials, either homogenous or engineered and the PATMFM4.0 Fixture includes the necessary hardware for installation onto hardwood-based surfaces.
  • Page 9: Air Regulator

    1.00” (25.4mm) 2G: Air Regulator The PATMFM4.0 Air Regulator is designed to split and effectively “branch” the air regulator connection already utilized by the PAT4.0 Fully Automatic Cable Tie Installation System. This branching air regulator connects between the PAT4.0 System’s Air Regulator output and PAT4.0’s air input fitting to provide a reduced operating pressure utilized by the PATMFM4.0 Fixture.
  • Page 10: 3: General Power Tool Safety Warnings

    The term “power tool” in the warnings refers to your main-operated (corded) power tool or battery-operated (cordless) power tool. Panduit Corp. recommends the fixture be used with all installed safety features. Customer assumes all liability for injury that could result from improper use of this fixture and responsibility for all necessary training to ensure safe operation of this fixture.
  • Page 11 Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. WARNING ONLY OPERATE THE PATMFM4.0 SYSTEM IN A CLEAN, DRY, INDOOR ENVIRONMENT. DO NOT EXPOSE POWER TOOLS TO RAIN OR WET CONDITIONS.
  • Page 12: Operational Safety Practices

    PATMFM4.0 © Panduit Corp. OPERATION MANUAL 2020 ENGLISH KEEP AWAY FROM LIVE CIRCUITS: • Operating personnel must use caution when opening covers. • Replacement of components and internal adjustments must be made by qualified maintenance personnel. • Disconnect power cable when replacing components.
  • Page 13: Power Tool Use And Care

    5. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. 6. To prevent unintentional injury, DO NOT place the PATMFM4.0 where a ladder is required for access. 3D: Power Tool Use and Care 1.
  • Page 14: Service

    3E: Service • Have your Fixture serviced by a qualified repair person using only identical replacement parts. Contact Panduit Electrical Products Division Service at the following locations: Panduit Electrical Products Division Panduit EMEA Service Center (EUR) (USA) EMEA Tool Service Center 16530 W.
  • Page 15: Environmental

    1. Remove components from the shipping box and refer to section 5B for an itemized component list. 5B. What’s Included 1. WA29569D01 - Tool Cage Assembly 2. WA29568E01 and WA29567D01 - PATMFM4.0 Fixture Assembly 3. WA29602C01 - Tip Deflector 4. WA29606D01 - Table-Top Template 5.
  • Page 16: Install Pat1M4.0/Pat1.5M4.0 Tool Into Tool Cage

    PATMFM4.0 © Panduit Corp. OPERATION MANUAL 2020 ENGLISH Installing PATMFM4.0 Fixture Assembly onto the work surface: x8 #6x1.0” WOOD SCREWS USE APPROPRIATE SHEET METAL FASTENERS AND HARDWARE IF MOUNTING TO METAL WORK SURFACE. (NOT PROVIDED) 5E. Install PAT1M4.0/PAT1.5M4.0 Tool into Tool Cage 1.
  • Page 17 PATMFM4.0 © Panduit Corp. OPERATION MANUAL 2020 ENGLISH PAT1M4.0/PAT1.5M4.0 Tool Installed into Tool Cage: 1. REMOVE x2 REAR THUMBSCREWS 2. REMOVE REAR LOWER TOOL SUPPORT. 3. INSTALL PAT1M4.0/PAT1.5M4.0 TOOL INTO UPPER AND LOWER FRONT TOOL SUPPORTS. 4. REINSTALL REAR LOWER SUPPORT AND THUMBSCREWS.
  • Page 18: Install Tip Deflector Onto The Pat1M4.0/Pat1.5M4.0 Tool

    PATMFM4.0 © Panduit Corp. OPERATION MANUAL 2020 ENGLISH 5F. Install Tip Deflector onto The PAT1M4.0/PAT1.5M4.0 Tool 1. Install the Tip Deflector onto the PAT1M4.0/PAT1.5M4.0 Tool. The installation process mirrors the Tool’s originally provided Tip Collector. Tip Deflector Installation: PROPERLY MOUNTED TIP DIVERTER ON PAT1M4.0 TOOL.
  • Page 19 PATMFM4.0 © Panduit Corp. OPERATION MANUAL 2020 ENGLISH Mounting the Tool Cage (and Tool) from the underside of the Fixture: “TRACKS” GUIDING EDGE THE TOOL CAGE IS INSTALLED FROM THE UNDERSIDE OF THE PATMFM4.0 FIXTURE. USE THE GUIDING EDGES TO ALIGN AND ENGAGE THE TOOL CAGE “TRACKS”.
  • Page 20 PATMFM4.0 © Panduit Corp. OPERATION MANUAL 2020 ENGLISH Tool Cage aligned with Start of Fixture Track(s): TOOL CAGE SHOULDER SCREWS ALIGNED WITH START OF “TRACKS”. FOLLOW TRACK PATTERN UNTIL REAR TRACK EDGES ARE REACHED. REAR TRACK EDGE(S). Tool Cage Properly Guided and Retained Within Fixture Tracks: TOOL CAGE SHOULDER SCREWS PROPERLY SEATED AT END OF FIXTURE TRACKS.
  • Page 21 PATMFM4.0 © Panduit Corp. OPERATION MANUAL 2020 ENGLISH Alternative Tool Cage Install Visual Confirmation Method: (Refer to section 7B, sub-section 3 for details on how to unlatch the Actuation Paddle into the “operational” orientation). WITH THE PAT4.0 DISPENSER OFF AND THE ACTUATION PADDLE IN THE...
  • Page 22: Electrical And Air Supply

    PATMFM4.0 © Panduit Corp. OPERATION MANUAL 2020 ENGLISH Tool Cage Airline Hook-Up View: QUICK CONNECTOR RETENTION RING (PRESS UPWARDS WHILE PULLING AIR-LINE TO RELEASE). TOOL CAGE AIR-LINE 5H. Electrical and Air Supply 1. With the PAT4.0 system off, begin by connecting one end of the EI Communication Cable into the PAT4.0’s corresponding connector, located on the rear of the Dispenser.
  • Page 23 PAT4.0 system. (The PATMFM4.0 Air Regulator “branches” the airline input between the infrastructure air supply and the PAT4.0. The over-braided hose extending from the PATMFM4.0 Air Regulator will connect to the Fixture in the next step). Branching PATMFM4.0 Air Regulator Installation Detail: PAT4.0 AIR INPUT FITTING...
  • Page 24: Phm Hose Installation

    MAX: DO NOT EXCEED 45 PSI (3,1 bar) 5I. PHM Hose Installation 1. The PATMFM4.0 Fixture utilizes the PAT1M4.0 and PAT1.5M4.0 compatible PHM Hose’s in the same manner as the standalone Hand Tools. Refer to the PAT4.0 manual and follow the hose routing guidelines to ensure proper installation.
  • Page 25 PATMFM4.0 © Panduit Corp. OPERATION MANUAL 2020 ENGLISH 2. Confirm that the proposed PHM Hose route conforms to the guidelines called out in step 1 above. Once confirmed, route the PHM Hose under the Fixture Assembly and connect the remaining hose end to the PAT1M4.0 or PAT1.5M4.0 Hand Tool mounted within the Tool Cage.
  • Page 26: 6: Operation

    6A: Start Up Checklist 1. Is the PAT4.0 Dispenser connected to the air supply? 2. Is the PATMFM4.0 Fixture air regulator connected and branching off of the PAT4.0 Dispenser air line? 3. Is the PAT4.0 Dispenser air pressure set properly? 4.
  • Page 27 PATMFM4.0 © Panduit Corp. OPERATION MANUAL 2020 ENGLISH PATMFM4.0 Fixture with all Connections Installed: PATMFM4.0 AIR TOOL CAGE REGULATOR OUTPUT AIR LINE EI COMMUNICATION CABLE PHM HOSE 3. Unlatch the actuation paddle from its “storage” orientation as shown below. Operation of the Fixture system is based on triggering the paddle from this upright “operational”...
  • Page 28 PATMFM4.0 © Panduit Corp. OPERATION MANUAL 2020 ENGLISH OPERATOR > READY 1 2 3 4 5 6 7 8 9 0 TIES USED TIE TYPE MAINTENANCE 5. Using both hands to hold onto the workpiece, reference the scales on the Fixture at the left and right of the exposed Tool to adjust orientation until the desired alignment is achieved.
  • Page 29 PATMFM4.0 © Panduit Corp. OPERATION MANUAL 2020 ENGLISH Work Bundle Brought into Paddle, Initiating Cycle: ONCE ALIGNED BRING BOTH HANDS FORWARD WHILE HOLDING THE CONDUCTOR(S). ACTUATE THE PADDLE WITH THE RIGHT HAND. ONCE PAST 15 DEGREES OF ROTATION, THE PADDLE WILL INITIATE A TIE CYCLE.
  • Page 30: Tip Deflector/Waste Receptacle

    THE COVER WILL PITCH UPWARDS, ALLOWING FOR REMOVAL 6C: Tip Deflector/Waste Receptacle The PATMFM4.0 Fixture includes a Tip Deflector. This Deflector diverts waste to an operator provided receptacle placed underneath the Tool. The waste receptacle should be placed according to the diagram below.
  • Page 31: 7: Maintenance

    PATMFM4.0 © Panduit Corp. OPERATION MANUAL 2020 ENGLISH NOTE: Failure to align a waste receptacle correctly underneath the Tip Deflector can result in a safety hazard with waste buildup on work floors. Assure the EI Communication Cable, the supply airline and the PHM Feeder Hose do not obstruct the path between the Deflector and the receptacle.
  • Page 32: 8: Troubleshooting

    B.1. Check to ensure that the PATMFM4.0 Air Regulator is properly connected to both the PAT4.0 Air Regulator and the PATMFM4.0 (Pg. 22). Cycle does not begin. Air is heard A. Improperly connected Tool Cage A. 1. Confirm that the Tool Cage airline leaving the fixture when actuated.
  • Page 33: 9: Bill Of Materials

    WA29566C01 – Actuator Assembly (x1) WA29602C01 – Tip Deflector Assembly (x1) WA29653C01 – PATMFM4.0 Air Regulator Assembly (x1) CA29558B01 – DSUB 25Pos. 2M Cable; Male to Male (x1) CA29740B01 – Phillips Flat Head Screw for Wood #6, 1.0” Length (x8) WA29516B01 –...
  • Page 34: Wa29569D01 - Tool Cage Assembly

    PATMFM4.0 © Panduit Corp. OPERATION MANUAL 2020 ENGLISH WA29591B01 VHB ADHESIVE TAB 2.5" LENGTH WA29592B01 VHB ADHESIVE TAB 1.5" LENGTH WA29593B01 VHB ADHESIVE TAB 1.00" LENGTH 9B: WA29569D01 – Tool Cage Assembly PART PART NAME DESCRIPTION WA29530D01 RIGHT CAGE FRAME...
  • Page 35: Wa29567D01 - Electronics Enclosure Assembly

    PUSH TO CONN. TUBE FITTING 1/4" TUBE WA29526C01 ELEC. ENCLOSURE COVER CA29559B01 10-32 VALVE PLUG WA29534B01 COMPLIANCE LABEL PATMFM4.0 CAT-05003A-PC 1/4" OD; 1/8" ID VINYL HOSE 5" LENGTH CAT-05003A-PC 1/4" OD; 1/8" ID VINYL HOSE 9" LENGTH WA29600B01 ACTUATOR PCB WITH GROUNDING CABLE...
  • Page 36: Wa29653C01 - Air Regulator

    PATMFM4.0 © Panduit Corp. OPERATION MANUAL 2020 ENGLISH 9E: WA29653C01 – Air Regulator PART PART NAME DESCRIPTION CA21632B01 REGULATOR, PRESSURE 1/8-27 NPT CAT-04775A-PC FITTING, 1/8 NPT CAT-05089A-PC DISCONNECT, QUICK CAT-08213A-PC TEE, PIPE 1/8-27 NPT CAT-07954A-PC 1/4" COUPLER; 1/8 NPTF MALE...

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