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Sponge-Jet 70P Recycler User Manual

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SPONGE-JET
70P Recycler
70E Recycler
USER MANUAL
Sponge-Jet 70P 70E User Manual - REV A / ENG
®
TM
TM
Sponge-Jet, Inc. (USA)
14 Patterson Lane
Newington, NH 03801
+1-603-610-7950
www.spongejet.com
SPONGE-JET 70P 70E USER MANUAL |
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Summary of Contents for Sponge-Jet 70P Recycler

  • Page 1 SPONGE-JET ® 70P Recycler 70E Recycler USER MANUAL Sponge-Jet, Inc. (USA) 14 Patterson Lane +1-603-610-7950 Newington, NH 03801 www.spongejet.com Sponge-Jet 70P 70E User Manual - REV A / ENG SPONGE-JET 70P 70E USER MANUAL |...

  • Page 2: Table Of Contents

    This manual represents the following models: Model: 70E Weight: 295 kg (650 lb) Model: 70P Weight: 295 kg (650 lb) English Language is Original Instructions. Translated from Original Instructions. | SPONGE-JET 70P 70E USER MANUAL...

  • Page 3: Safety

    Sponge-Jet will void warranty. Direct attachment, such as welding or bolting of any additional chutes or hoppers, etc., to vibrating equipment other than those supplied by Sponge-Jet, Inc. will automatically void warranty. Any connection made to the unit must be flexible.
  • Page 4 Unit should not be climbed on. g. User is responsible for taking all necessary precautions dependent on material being screened (e.g. additional PPE etc.). h. Be careful when moving. Move with help. | SPONGE-JET 70P 70E USER MANUAL...

  • Page 5: Introduction

    RPM changes. Please study this manual carefully and keep it handy for reference. SPONGE-JET 70P 70E USER MANUAL |...

  • Page 6: Receipt And Inspection

    Upon receipt of your shipment, immediately check for damage; open all boxes and crates to look for missing parts, and/or any abnormality, promptly notify your appropriate carrier and Sponge-Jet, Inc. INSTALLATION AND STARTUP The 70E (electric model) is supplied with a single phase (PH-1), 115/230V, 1 HP TEFC, 1725 RPM, 60Hz Electric Motor.
  • Page 7 - if there appears to be secondary vibrations transmitted to the foundation or to the separator base, the struc- ture must be reinforced. (With further questions contact Sponge-Jet, Inc.) Figure 1 4 Holes 9/16” (14.288 mm) diameter equally spaced on a 26”...
  • Page 8 V-clamp ring. (See screen changing section for proper steps for clamp ring.) 6) Upper spacing frame spouts can be rotated by removing V-clamp ring. (See screen changing section for proper steps for clamp ring and screen removal and installation.) | SPONGE-JET 70P 70E USER MANUAL...
  • Page 9 16) The standard unit has a single 2-pole on/off switch located on the motor housing cabinet. 17) Momentarily energize motor to check that rotation is in proper direction. Rotation is counter-clockwise. Refer to Figure 3 for shaft direction. SPONGE-JET 70P 70E USER MANUAL |...
  • Page 10 V-clamp ring. (See screen changing section for proper steps for clamp ring.) 20) Upper spacing frame spouts can be rotated by removing V-clamp ring. (See screen changing section for proper steps for clamp ring and screen re- moval and installation.) | SPONGE-JET 70P 70E USER MANUAL...
  • Page 11 12” (305 mm) onto screen. 3. Stop feed and allow material to run through before turning it off. This helps to prevent strain on unit. SPONGE-JET 70P 70E USER MANUAL |...
  • Page 12 7. The Clamp ring should be tapped moderately with a rubber mallet during tensioning to insure it will seat properly. 8. Tighten the two clamp ring bolts equally to ensure even tensioning. (Pass the tools around the separator so nothing accidentally falls onto the new screen.) | SPONGE-JET 70P 70E USER MANUAL...
  • Page 13 INSTALLATION AND STARTUP (CONTINUED) Ring Clamp - Figure 4 Over Center latch SPONGE-JET 70P 70E USER MANUAL |...
  • Page 14 INSTALLATION AND STARTUP (CONTINUED) Gaskets - Figure 5 Top of Screen Cloth Z-Type Gasket | SPONGE-JET 70P 70E USER MANUAL...

  • Page 15: Maintenance And Repair

    2. Feed limited amounts of material to the screen to check the flow pattern and pinpoint what pattern is being illustrated in figures 16 through 19. SPONGE-JET 70P 70E USER MANUAL |...
  • Page 16 3. If you have tried various tilt convey settings described above and cannot achieve acceptable screening, please contact Sponge-Jet, Inc. for more adjust- ment assistance. 4. Recommended weight settings for figure 6 are Top mobile weight on pins numbered 1 and 2, Top fixed weight on number 1 and 2, and Bottom mobile weight on pins numbered 2 and 3.
  • Page 17 1 and 2, Top fixed weight on number 1 and 2, and Bottom mobile weight on pins numbered 7 and 8. Figure 9 Figure 8 These diagrams are general aids and should not be depended on as precise adjustments for your application. SPONGE-JET 70P 70E USER MANUAL |...

  • Page 18: Balance Cages

    Top Balance Cage (with typical weight settings) Horizontal Movement Horizontal mobile weight (max. weights 2) Rotation Pins Horizontal fixed weight (max. weights 2) Bottom Balance Cage (with typical weight settings) Vertical Movement Pins Rotation Vertical Mobile weight | SPONGE-JET 70P 70E USER MANUAL...

  • Page 19: Rpm Adjustment

    7. Tighten RPM control lock (Motor Lock). CAUTION: RPM control lock must be tight at all times when motor is running during full production. If unit is operating with a loose RPM control lock this may affect warranty. SPONGE-JET 70P 70E USER MANUAL |...
  • Page 20 FIGURE 11 Variable Speed Pulley Belt RPM Control lock (Motor Lock) Minimum RPM Stop Maximum RPM Stop Motor Mount Adjustment Screw Motor FIGURE 12 RPM Control lock (Motor Lock) Adjustment Screw Crank Crank | SPONGE-JET 70P 70E USER MANUAL...
  • Page 21 All nuts and bolts used to assemble unit are high grade and have been set to proper torque at Sponge-Jet, Inc. Due to unit being under constant vibration it is suggested that nuts and bolts be checked periodically during scheduled maintenance.

  • Page 22: Lubrication

    5.4 LUBRICATION Bearing lubrication is extremely critical due to heavy loading and vibration. Be sure to follow greasing instructions. Unit is pre-greased at Sponge-Jet, Inc. with Shell Gadus S2 V220 2 for Balance cage shaft bearings. Blending of greases of a different detergent base is likely to result in a marked deteriora- tion of lubricity with risk of premature bearing failure.

  • Page 23: Belt Replacement

    8. Take bottom bearing housing cover off by removing 6 bolts. (Making sure there no contaminants fall into inside of bottom bearing housing cover.) 9. Remove the 6 bolts holding top bearing housing to the table. SPONGE-JET 70P 70E USER MANUAL |...
  • Page 24 12. Carefully lift shaft assembly until there is just enough clearance between bearing housing and table assembly to slide belt through. (Make sure no con- taminants fall into inside of bottom bearing housing.) | SPONGE-JET 70P 70E USER MANUAL...
  • Page 25 16. Bolt top bearing housing to table with 1/2”-13 x 1-1/4” grade 9 bolts and cam-lock washers, make sure all bolts are tensioned properly. 1/2”-13 Grade 9 Bolts, torque to: 106 lb-ft (dry) / 144 N·m (dry) / 94 lb-ft (lubed) / 127 N·m (lubed) SPONGE-JET 70P 70E USER MANUAL |...
  • Page 26 CAUTION: Do not pinch fingers between belt and companion sheave. 27. Now crank motor mount back to mark and reinstall and tighten RPM control lock (Motor Lock). | SPONGE-JET 70P 70E USER MANUAL...

  • Page 27: Motor & Variable Speed Pulley Replacement

    9. Loosen nut components inside of base and pull wire through. 10. Unbolt motor from motor mount. 11. Bolt up new motor to motor mount. 12. For wiring, fish wire through nut components and tighten. Keep wire away from moving parts. SPONGE-JET 70P 70E USER MANUAL |...
  • Page 28 14. Before installing pulley onto shaft check to see collet, lock washer and draw bolt are assembled properly. FIGURE 18 Draw Bolt Lock Washer Collet Variable Speed Pulley Motor | SPONGE-JET 70P 70E USER MANUAL...
  • Page 29 20. Since two outside dimensions of sheave and pulley are not equal, it is necessary to have a 1/32” (1mm) gap as shown. 21. Refer to Belt Replacement for how to install belt. FIGURE 19 Straightedge Shaft Sheave Variable Speed Pulley Bottom Balance Cage Motor SPONGE-JET 70P 70E USER MANUAL |...

  • Page 30: Bearing Replacement

    2. The housing needs to be inspected. If bearing spins in housing, or if there are other signs of severe damage, such as heavy gouging or cracks, housing needs to be replaced. Bearing housing bore tolerance is 3.5426in-3.5417in (89.9820mm-89.9592mm). | SPONGE-JET 70P 70E USER MANUAL...
  • Page 31 As grease is pumped in, rotate inner race until bearing is full of grease. Remove grease fitting and reinstall relief fitting. FIGURE 21 Bearing Bearing Housing Note: put the opening on seal facing bearing Note: put the writing on Bearing Seal seal facing outward SPONGE-JET 70P 70E USER MANUAL |...

  • Page 32: Replacement Parts

    (1) Each of Screen Cloth being used (1) V-Clamp Ring Assembly (1) Screen tensioning assembly (same type supplied with original equipment) (8) Springs (One set) (1) Motor (1) Drive Belt (1) Variable Speed Pulley (4) Stainless steel clamp ring bolts | SPONGE-JET 70P 70E USER MANUAL...

  • Page 33: Notes

    NOTES MODEL SERIAL SPONGE-JET 70P 70E USER MANUAL |...

This manual is also suitable for:

70e recycler

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