Zetor Proxima CL 80 Operator's Manual
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Zetor Proxima CL 80 Operator's Manual

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PROXIMA CL
OPERATOR´S MANUAL
03/2018
80
90
100
110
Tractor is Zetor. Since 1946.

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Summary of Contents for Zetor Proxima CL 80

  • Page 1 PROXIMA CL OPERATOR´S MANUAL 03/2018 Tractor is Zetor. Since 1946.
  • Page 2 ZETOR This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully.

  • Page 4: Table Of Contents

    Aggregation tractor - machine/trailer ......................24 Tractors equipped with front end loader ...................... 24 Principles for operating tractors equipped with front end loader ..............25 Zetor tractors used for work in the woods ....................26 Safety labels ..............................26 Preventive daily service ..........................27 Preventive daily maintenance........................
  • Page 5 CONTENTS Immediately after cooling the cabin ......................42 Operation of heating or air-condition with tractor´s work ................43 Air-condition and heating registers (A) ......................44 Front windshield (B) defrosting ........................44 *Air filter with active carbon ......................... 45 Control panel on right cab pillar ........................46 Wiper and washer of the front window ......................
  • Page 6 CONTENTS Non-permitted starting ..........................71 If you do not succeed in starting the engine ....................72 Ignition system failure signalization ......................72 *Coolant heater ............................72 Starting the engine while using coolant heater.................... 73 Immediately after start ..........................73 Engine heating ............................. 73 Error signalling .............................
  • Page 7 CONTENTS PTO drive of agricultural machines ......................97 Work with PTO shaft ............................ 97 The gear shift lever of dependent and independent revolutions - low air pressure in the air-pressure system of the tractor ...................... 97 Rear PTO shaft - warning ..........................98 Setting of the display of the rear PTO shaft speed ..................
  • Page 8 Oil for the front driving axle ........................154 Oil for the hydrostatic steering of the tractors .................... 154 Specification of oils for Zetor engines equipped by diesel particle filter ............ 154 Specification of the oil for the gearbox housing and the final drive housing ..........154 Specification of the oil for the portals ......................
  • Page 9 Liquid for the cooling system of the tractors ....................158 Liquid for control of the travel clutch ......................158 Fuel for Zetor engines which are equipped with diesel paricle filter ............158 Tractor greasing plan ..........................159 Safety instructions for lubrication of the tractor ..................159 Solid front drive axle ..........................
  • Page 10 CONTENTS Adjustment of bowden cable ........................185 Main technical parameters .......................... 187 Main dimensions of tractor (mm) ....................... 187 Technical data of engines .......................... 188 Max. permitted loading of the front axle tractors with front drive (kg) ............189 Max. allowed load of rear axle (kg) ......................189 Max.
  • Page 11  ...

  • Page 12: Location Of Serial Numbers

    LOCATION OF SERIAL NUMBERS PCL18N001 1. Tractor data plate 2. Cab serial number 3. Engine serial number 4. Tractor serial number When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be written in the frames below. Tractor type Tractor serial number Engine serial number...
  • Page 13 LOCATION OF SERIAL NUMBERS The 'right', 'left', 'front' and 'back' indications refer to the driving direction of the tractor. PCLP18N002...

  • Page 14: Safety Instructions For Users

    SAFETY INSTRUCTIONS FOR USERS Pay increased attention to the parts in the instructions for use and maintenance indicated with this symbol. The symbol can be found next to all important warnings related to the operational safety. Follow these warnings and be particularly careful in these situations! Inform your colleagues and other users about these warnings.

  • Page 15: Used Pictograms

    SAFETY INSTRUCTIONS FOR USERS Used pictograms Engine oil pressure Front axle drive Engine failure Differential lock Engine coolant temperature Slow operation Engine air filter clogged Fast operation Engine emissions system, failure or Hydraulic system sensitivity control malfunction Engine emissions system temperature, Three-point hitch, lowering speed control regeneration underway DPF filter clogged...
  • Page 16 SAFETY INSTRUCTIONS FOR USERS Read operator's manual Rear work light Service indicator Work light Information alert Interior compartment illumination Operator alert Beacon Engine, urgent stop High beam Engine glow plugs Rear fog lights Battery charging condition Windscreen wiper, intermittent Fuel Windscreen washer and wiper Hourmeter Rear window wiper...

  • Page 17: General Safety Regulations

    SAFETY INSTRUCTIONS FOR USERS Seat occupant switch Seat adjustment, longitudinal (fore and aft) Seat adjustment, seatback recline Bottom seat cushion-Longitudinal adjustment controller Seat turning controller Seat tilt controller General safety regulations The tractor may only be operated by a trained person that has a valid driving licence and has been thoroughly acquainted with the operation and safety rules.

  • Page 18: Driving Operation

    During aggregation of Zetor tractors with machines and implements with high tensile resistance when the engine speed drops and the engine tends to stall, the 1R, 2R, 3R reduced gears must not be used...

  • Page 19: Risk Of The Tractor Overturning

    SAFETY INSTRUCTIONS FOR USERS Risk of the tractor overturning The risk of the tractor overturning is increased especially when the following is used: a narrow wheel gauge inappropriate tractor travelling speed travel on the slope along a contour line or turning on the slope driving through ditches, depressions, near edges of ditches, chuckholes, steep slopes or when driving on edges of water courses and water areas driving up the steep slope, risk of overturning the tractor back...

  • Page 20: Fire Prevention Principles

    SAFETY INSTRUCTIONS FOR USERS Leaving the tractor Park the tractor only on an even land and where not possible, support with a shim assy. Do not park the tractor with an attached implement in the lifted position. Usually use the left-hand side tractor door when leaving the tractor. Look round whether any vehicle is coming, that could jeopardize your safety when leaving the tractor.
  • Page 21 SAFETY INSTRUCTIONS FOR USERS Health and environment protection The tractors are not equipped with special filters of air aspirated to the cab. Therefore, they are not designed for work with aerosols and other harmful substances. Coolant, brake liquid, kerosene, diesel fuel, mineral oil and other oil products that are used for the operation and maintenance of the tractor may cause various skin disorders in case of direct contact with your skin and can irritate mucous membranes, eyes, the digestive system and upper respiratory ways.

  • Page 22: Preventive Daily Maintenance

    When handling the battery you must pay increased attention and avoid short-circuits. In tractors equipped with a battery disconnector switch the disconnector off when handling the battery. Zetor tractors must not be operated with a disconnected battery as this may lead to a serious failure of the tractor.

  • Page 23: Driver's Seat

    PCLP18N003 Protection of cab against aerosols The cab of Zetor tractors in standard design is not designed for work with aerosols and other health hazardous substances. The level of cab protection in standard design complies with EN 15695-1:2009 standard - level 2 (only dust proof cab).

  • Page 24: Level Of External And Internal Noise

    79.6 The level of vibrations on driver´s seat ZETOR tractors are classified in the category A and the class I/II/III. The category A includes all tractors with specified levels of vibration due to similar specifications of the construction. The following table presents the results of the measurement on the test bench according to the Commission Delegated Regulation (EU) No.

  • Page 25: Aggregation Tractor - Machine/Trailer

    Tractors equipped with front end loader Zetor Tractors in standard design are designed for utilization in agriculture and are not designed for special purposes. Tractors designed for operation within the European Union must be equipped, in case of using front end loader, with a protective structure (FOPS - Falling Object Protective Structure) protecting drivers from potential falling objects.

  • Page 26: Principles For Operating Tractors Equipped With Front End Loader

    ZETOR´s ap-proval. The loader may become dangerous as a result of not observing these instructions. ZETOR TRACTORS shall not be held responsible in case of any damage or injury. Use front end loader without additional weights on the tractor (danger of mutual contact). The load of front and rear drive axle must not exceed the maximum permitted load listed in the manual.

  • Page 27: Zetor Tractors Used For Work In The Woods

    Standard tractors Zetor do not provide sufficient protection for operation in forest terrain as, for example, protection against a fal-ling tree or branch on a cab or penetration of objects to a cab. If Zetor tractor is utilized for forest work, a tractor operated within the European Union must be protected against these risks.

  • Page 28: Preventive Daily Service

    PREVENTIVE DAILY SERVICE Preventive daily maintenance Perform this maintenance daily or after every 8 - 10 hours of operation at the latest. PCLPN004 Fuel system leaks Check the fuel system for leaks, including the fuel tank. Repair any leaks immediately. The hole for draining dirt from the fuel tank is found in its bottom.

  • Page 29: Windshield Washer Tank

    PREVENTIVE DAILY SERVICE Windshield washer tank Windshield washer tank is placed on the rear wall of the cabin from the outside side. The washer tank capacity is 2 litres. In summer the reservoir should be filled with distilled water or mixture for washers. Antifreeze mixture for washers must be used in winter season for filling the washer tank.

  • Page 30: Hydrostatic Steering

    PREVENTIVE DAILY SERVICE Hydrostatic steering Check the oil level in the hydrostatic steering tank. Check the tightening of screws and nuts of the steering rods and levers. Check the condition of all the hoses of the hydraulic steering circuit for damage and for oil leaks. PCLPN012 Air cleaner If the air cleaner is heavily clogged with dirt, this condition is indicated by a sensor that lights up an indicator...

  • Page 31: Hitches

    PREVENTIVE DAILY SERVICE Hitches Check the condition of the hitching and attachment systems of the tractor and trailer. PCLPN014 Inspection of fouling of coolers Open the front cowl and check the plates of the engine radiator of engine cooling liquid and air conditioning condenser, the cooler of oil of the front PTO shaft and the cooler of the gear oil (if the tractor is equipped with them) for fouling.

  • Page 32: Tyres And Wheels

    PREVENTIVE DAILY SERVICE Tyres and wheels Check the air pressure in the front and rear tyres. Depending on the character of work adjust the pressure to the recommended value. Check and if necessary retighten the bolts of the front and rear wheels. Never drive with loose wheel bolts! PCLPN015 Short functional test...
  • Page 33 NOTES  ...

  • Page 34: Acquaintance With Tractor

    ACQUAINTANCE WITH TRACTOR Tractor user must be properly acquainted with recommended operating and safety rules for safe tractor operation in advance. It is too late to do it within operation! Safety cab Use the left side of the tractor for getting in and off the cab.

  • Page 35: Rear Window

    ACQUAINTANCE WITH TRACTOR Rear window Is equipped with a handle and in an open position is locked by gas spruts. Rear window is heated. When driving on an uneven surface we recommend to secure the window in a closed position - danger of window cracking.

  • Page 36: Shelf

    ACQUAINTANCE WITH TRACTOR Shelf Storage spaces are located on the right mudguard. PGPPN121 Tools box The tools box is located on the right side of the driver's seat. PGPPN122 Right rear panel The following parts are placed on the right rear panel: 1 - two-pin socket 12V, (+) pole is marked in red 2 - lighter 3 - three-pin socket 12 V...

  • Page 37: Internal Lighting

    ACQUAINTANCE WITH TRACTOR Internal lighting To be turned on and off by means of a button marked with the arrow. PGPPN179 Rear view mirrors Before the drive or starting the work, adjust rear view mirrors so that they enable to monitor the whole drive way or working field.

  • Page 38: Passenger´s Seat

    ACQUAINTANCE WITH TRACTOR Passenger´s seat Passenger´s seat is tiltable and placed on the left mudguard of the cabin. P15N028 Seat tilting out Passenger´s seat to be tilted out in the direction of an arrow (1) upward. Locking of the seat is done automatically.

  • Page 39: Driver's Seat Sears

    ACQUAINTANCE WITH TRACTOR Driver's seat Sears PGPPN124 The Sears driver's seat can be equipped with mechanical (A) or pneumatic (B) suspension. 1 - Seat suspension control according to the driver's weight (adjustment by rotation, direction according to the pictogram on the seat bellows) 2 - Seat height adjustment control (releasing the control - higher seat, tightening the control - lower seat) 3 - Lateral seat adjustment lever (after raising the lever, the seat can be adjusted laterally, the lever is locked by returning the lever to its original position)

  • Page 40: Tilt Steering Wheel

    ACQUAINTANCE WITH TRACTOR Tilt steering wheel Adjusting the angle of the wheel The angle can be adjusted by tilting the wheel after it is unlocked by moving the lever (1) in the direction shown by the arrow. After adjusting, lock the wheel by pressing the lever (1) in the opposite direction than shown by the arrow.

  • Page 41: Heating Control Panel, * Air-Condition

    ACQUAINTANCE WITH TRACTOR Heating control panel, * air-condition The heating and air conditioning control panel is located on the right side of the roof ceiling of the cab. A - Heating valve control A - Fan control C - Air conditioning switch D - Cab air circulation switch PGPPN125 Heating valve control (A)

  • Page 42: Air Circulation In Cabin Control (D)

    ACQUAINTANCE WITH TRACTOR Air circulation in cabin control (D) To switch the internal air circulation on and off, press the switch (D). - The internal air circulation is switched off (the diode under the switch is off), the outside air is sucked through the filters into the cab - The internal air circulation is switched on (the diode under the switch is on), air is sucked from the cab area...

  • Page 43: Fast Heating Of The Cabin Area

    ACQUAINTANCE WITH TRACTOR Fast heating of the cabin area Proceed as follows: 1 - Turn the heating valve control (A) to the right (HI) position (fully open heating valve) 2 - Use the fan control (B) to select the appropriate fan speed (position 1, 2, 3) 3 - Switch on the internal air circulation with the switch (D) (the diode under the switch is on) 4 - Adjust the air vents at the desired angle so that the people in the cab are not directly blown on 5 - After heating the cab space, switch off the internal air circulation by pressing the switch (D) and set the...

  • Page 44: Operation Of Heating Or Air-Condition With Tractor´s Work

    ACQUAINTANCE WITH TRACTOR Operation of heating or air-condition with tractor´s work When the internal air recirculation is switched on, the fresh air supply is closed and the cabin space is exhaled by the operator. This condition can cause tiredness and can cause dust to enter the cab due to loss of overpressure in the cab.

  • Page 45: Air-Condition And Heating Registers (A)

    ACQUAINTANCE WITH TRACTOR Air-condition and heating registers (A) F13BN010 Positionable heating and air-condition registers, front (A), rear (B). Front windshield (B) defrosting To ensure quick defrosting of the front windshield direct the central heating outlets (1) under the angle of approx. 45°...

  • Page 46: Air Filter With Active Carbon

    ACQUAINTANCE WITH TRACTOR *Air filter with active carbon PGPPN003 Active carbon filters are installed in the placed of standard dust filter and the replacement is done in the same way as with standard filters. Filter must be inserted with the white side to the grid. Assembly instructions are found in the chapter 'Maintenance instructions'.

  • Page 47: Control Panel On Right Cab Pillar

    ACQUAINTANCE WITH TRACTOR Control panel on right cab pillar 1 - switch of the cycler of the front wiper 2 - two-position switch of the front wiper and of the control of the front washer 3 - switch of the rear wiper 4 - switch of heating of the rear wiper 5 - switch of heating of the rear mirrors 6 - switch of the rear work lights on the cabin roof...

  • Page 48: Panel Of The Instrument Panel

    ACQUAINTANCE WITH TRACTOR Panel of the instrument panel P18N051 a - switch of lights (off, parking, headlights) b - switch of dim lights in the tractor mask and dim lights on the tractor cabin. *on request, the lights on the tractor cabin can be controlled independently on the lights in the tractor mask (off - on).

  • Page 49: Lights Switch

    ACQUAINTANCE WITH TRACTOR Lights switch a - illumination off b - side and end point lights on, illumination of licence label, illuminated c - all devices on in 'b' position. Lower beam head lights or head beam lights are engaged (according to the position of direction lights, lights and horn switches).

  • Page 50: Switch Box

    ACQUAINTANCE WITH TRACTOR Switch box Switchbox is placed on the dashboard, see arrow. PGPPN024 Switch box key in the position (0) The voltage of all the equipment controlled via the key is disconnected. The key can be removed. PCLPN035 Switch box key in the position (I) The voltage is connected to all the equipment excluding starter.

  • Page 51: Manual Throttle

    ACQUAINTANCE WITH TRACTOR Manual throttle A - Maximum speed of the engine B - Idle run The lever allows setting of speed of the engine within range A to B. PGPP013 Pedals and levers 1. Travel clutch pedal 2. Foot operated service brake pedals connected by latch 3.

  • Page 52: Reversing Lever

    ACQUAINTANCE WITH TRACTOR Reversing lever F - forward driving; the lever in the front N - neutral position R - reverse driving; the lever in the back Shifting is performed when the tractor is idling. If the tractor is equipped with the reductor of crawling speeds, the reversing lever is not mounted.

  • Page 53: Pto Selection Control Lever

    ACQUAINTANCE WITH TRACTOR PTO selection control lever P18N016 a - independent revolutions of the PTO shaft drive - revolutions are dependent on the engine revolutions n - neutral position b - dependent revolutions of the PTO shaft drive through the gearbox - revolutions are dependent on the shifted gear Shifting is performed when the tractor is idling.

  • Page 54: Battery Disconnector

    ACQUAINTANCE WITH TRACTOR Battery disconnector P18N100 The battery disconnector is located on the left side of the tractor behind the driver's stairs. A - Battery connected B - Battery disconnected C - Disconnector plate is located on the cover of the accumulator battery When the engine is switched off, the engine control unit remains active for about 2 minute because of storage of operation data.

  • Page 55: Fuel Tank

    ACQUAINTANCE WITH TRACTOR Fuel tank The fuel tank is fitted at the right-hand tractor side. A plastic tank of 150 litres volume is mounted as a standard for all types of tractors. Do not step on the fuel tank! PGPPN144 Add fuel only when the engine is stopped and the key in the switch box is in the position 0.

  • Page 56: Instrument Panel

    INSTRUMENT PANEL Instrument panel - signal lamps P18N039 1 - green - signal lamp of left direction lamps 2 - blue - distance lights signal lamp. Lights up with distance lights on. 3 - green - signal lamp of direction lights of the 1st trailer 4 - green - signal lamp of direction lights of the 2nd trailer 5 - orange - warning signal lamp 6 - blue - operational protection signal lamp.

  • Page 57: Instrument Panel - Instruments

    INSTRUMENT PANEL Instrument panel - instruments P18N040 A - coolant thermometer B - fuel gauge C - engine speedometer D - information display Instrument panel - buttons P18N041 A - reset button, exit from menu of the instrument panel B - enter button, entry to menu of the instrument panel, item selection confirmation in the instrument panel menu C - button for rolling up in the instrument panel menu D - button for rolling down in the instrument panel menu...

  • Page 58: Display Description

    INSTRUMENT PANEL Display description P18N042 The following values are displayed on the main display: 1 - neutral position of the reversing lever or the lever of the reductor of crawling speeds, according to the tractor equipment 2 - low air pressure indicator in the tractor's air pressure system 3 - graphical representation of air pressure in the air-pressure system of the tractor 4 - air pressure in the air-pressure system of the tractor 5 - viewing part of the display...

  • Page 59: Display - Change Of Display

    INSTRUMENT PANEL Display - change of display P18N041 By repeated pressing of buttons (C) and (D) you can click between individual displays of data on the display (so called screens). Press the button (C) or (D) for longer time to initiate automatic switching between individual screens which is performed while you keep the button pressed.

  • Page 60: Display - Display Of Air Pressure In The Air-Pressure System Of The Tractor

    INSTRUMENT PANEL Display - display of air pressure in the air-pressure system of the tractor P18N075 The air pressure in the tractor's air system is displayed on the instrument panel display. 1 - Air pressure symbol, white light, has no signaling function. 2 - Red display field, gradual filling of the field with red color indicates the increase of air pressure in the tractor's air-pressure system in the range from 0 bar to 4.5 bar.

  • Page 61: Display - Resetting Data

    INSTRUMENT PANEL Display - resetting data P18N047 The procedure for resetting data on the main screens where the data can be reset is as follows: 1 - Use the buttons (C) and (D) to select display of the corresponding main screen. 2 - Reset the data by longer pressing of the button (A) (RESET).

  • Page 62: Display - Service Menu

    INSTRUMENT PANEL Display - service menu Entering the service menu: Enter the service menu by longer pressing of the button (B) (ENTER). Use the buttons (C) and (D) to select the items. The selected item is marked with a frame. Exiting the service menu: Press the button (A) to return from the service menu to the main screen.

  • Page 63: Zeroing (Reset) Of The Indicator Of Service Inspection Intervals

    INSTRUMENT PANEL Zeroing (reset) of the indicator of service inspection intervals P18N073 When the maintenance was performed, zero (reset) the indicator of service inspection intervals. Enter the service menu by longer pressing of the button (B). Use the buttons (C) and (D) to select the calibration item indicated with the arrow (1). Press the button (B) to enter the calibration menu.

  • Page 64: Display - Error Messages

    INSTRUMENT PANEL Display - error messages During tractor operation, three types of error messages may appear in the display. A. - Warning of operational protection, that a small deviation from the set values or error by the operator occurred. The warning is displayed in the display for about 10 seconds and then the display is switched to the previously set main screen.

  • Page 65: Display - History Of Defects

    INSTRUMENT PANEL Display - history of defects P18N076 Press the button (B) to enter the service menu 1 - use the buttons (C) and (D) to select the item listing of defects; press the button (B) to enter the screen selection of tractor nodes from which you want the listing of defects to be displayed.

  • Page 66: Display - Backlight Of Display

    INSTRUMENT PANEL Display - backlight of display P18N097 Press the button (B) to enter the service menu a - use the buttons (C) and (D) to select the item Display settings, press the button (B) to enter the screen with the display settings menu. b - the display settings menu contains these items: 1 - day mode, high intensity of the display backlight 2 - night mode, low intensity of the display backlight...

  • Page 67: Display - Setting The Automatic Mode Of The Display Backlight

    INSTRUMENT PANEL Display - setting the automatic mode of the display backlight P18N099 Enter the display settings menu. a - Use the buttons (C) and (D) to select the item (1) for the automatic mode of the display backlight. Long press the button (B) to enter the screen for setting the automatic mode of the display backlight (b).

  • Page 68: Display - Setting And Calibration

    INSTRUMENT PANEL Display - setting and calibration P18N078 Press the button (B) to enter the service menu 1 - use the buttons (C) and (D) to select the item Calibration; press the button (B) to enter the screen with the calibration menu. 1 - setting of display of revolutions of the rear PTO shaft - more information in the chapter POWER OF AGRICULTURAL MACHINES 2 - calibration of travel speed...

  • Page 69: Travel Speed Calibration

    INSTRUMENT PANEL Travel speed calibration PCLPN090 The instrument panel after assembly in the factory is calibrated. Perform a new calibration of the travel speed: - after a considerable tyre wear - when installing new tyres - during replacement of the instrument panel Calibration procedure - indicate the track of the length of 100 m on a suitable place - inflate the tractor tyres to the specified pressure;...

  • Page 70: Instrument Panel - Warning

    INSTRUMENT PANEL Instrument panel - warning Replenish fuel When the fuel signal lamp (orange) is lit up, the prompt to refill the fuel appears in the display for about 3 seconds. If the fuel is not refilled, the prompt always appears in the display when the key is moved from the position ´0´...

  • Page 71: High Temperature Of The Cooling Liquid

    INSTRUMENT PANEL High temperature of the cooling liquid PHS18N041 High temperature of the cooling liguid is indicated in several stages of warning A - informative - reduce the engine power B - warning - stop the tractor, set the engine to idling until the temperature of the cooling liquid is reduced C - caution - stop the engine, wait until the temperature of the cooling liquid is reduced and check the level of the cooling liquid;...

  • Page 72: Operation

    OPERATION Before a drive with the new tractor get to know how to shift gears and try individual positions of the shifting lever when the engine is stopped. During normal operation and before you set up, make sure that the technical condition ensures safe operation of the tractor.

  • Page 73: If You Do Not Succeed In Starting The Engine

    OPERATION If you do not succeed in starting the engine Return the key to '0' position. Wait 60 second and repeat the start. Never help the stopping engine by a starter. You are being exposed to the danger of starter damage.

  • Page 74: Starting The Engine While Using Coolant Heater

    OPERATION Starting the engine while using coolant heater PCLPN091 With low temperatures of the surroundings, engine starting eases heating coolant. Leadin electrical installation and its protection against dangerous contact must be done pursuant to valid regulations 1. First plug the plug to the heater. 2.

  • Page 75: Error Signalling

    OPERATION Error signalling Errors arising during tractor operation are indicated by switching the corresponding signal lamp, acoustic signal and error message in the instrument panel display. If the error is indicated, the signal lamp still glows, even though the display is switched to the next display. If the error is not eliminated or the indicated state has not returned to a normal state: the corresponding signal lamp glows...

  • Page 76: Drive Away

    OPERATION Drive away PCLPN039 1. Depress the clutch pedal. 2. Shift the main shifting lever to neutral position. 3. Start the engine. 4. Set the engine speed from 800 to 850 r.p.m. 5. Select road or reduced gears. 6. Shift the reversing lever to the tractor's travel direction (to the front or reversing). 7.

  • Page 77: Diesel Particle Filter

    OPERATION Diesel particle filter The exhaust system of a tractor is equipped with a diesel particle filter which serves for cleaning exhaust fumes. Solid particles (carbon particles) are collected and burned in diesel particle filter which originate by burning diesel. PCLPN081 Indication of operation of the diesel particulate filter is indicated by the pair of signal lamps (green and orange) on the instrument panel.

  • Page 78: Diesel Particle Filter Failure Codes

    OPERATION Diesel particle filter failure codes Failure Operator´s activity code E: 11, 12, 21, The tractor can be 22, 23, 31, worked without any 34, 35, 37, limitations, after 38, 41, 42, terminating your work, 51, 52, 61, contact authorized service and report the code of failure.

  • Page 79: Shifting Road And Reduced Speeds

    OPERATION Shifting road and reduced speeds H - road speeds N - neutral L - reduced speeds Shifting of gears of the main gearbox with reduced speeds is the same as with road speeds. Considering low speed of the tractor, change nearly always means moving off from rest.

  • Page 80: Gear Shifting From Lower To Higher Gears

    OPERATION Gear shifting from lower to higher gears Depress the clutch pedal (clutch disengaged). At the same time release the pedal of foot fuel control and shift the applicable higher gear. Release the clutch pedal (clutch is engaged) smoothly and at same time increase engine revolutions.

  • Page 81: Differential Lock

    OPERATION Differential lock P18N061 Activation of the differential closure is performed by pressing the button on the instrument panel which is, when released, automatically returned into its original position. Activation of the differential closure is indicated by the activated symbol on the display of the instrument panel, by the activation of the signal lamp on the instrument panel and by the activated symbol on the button.

  • Page 82: Driving With Engaged Front Driving Axle

    OPERATION Driving with engaged front driving axle Use the front driving axle when tyre slip of rear wheels occurs to increase the pulling power of the tractor. Driving with the activated front driving axle is not recommended on the road or on a hard surface (driving with the activated front driving axle causes increased wear of front tyres).

  • Page 83: Foot Brakes

    OPERATION Foot brakes Foot brakes are disc type, wet, controlled hydraulically by the pressure oil from common gearbox filling with strengthening effect of the pump and with automatic pressure equalization in brake circuits. When driving on the road, both pedals must be connected with a latch.

  • Page 84: Brakes Of Trailers And Semi-Trailers

    OPERATION Brakes of trailers and semi-trailers Connection of the ABS system of the trailer or semi-trailer If the trailer or semi-trailer is equipped with the ABS system, insert the control cable of this system into the socket located in the rear part of the tractor, near outlets of the outer hydraulic circuit.

  • Page 85: Air Brakes Of Trailers And Semi-Trailers

    OPERATION Air brakes of trailers and semi-trailers PGPPN137 Air brakes of trailers (semi-trailers) and brakes of the tractor are designed so that braking effects of both vehicles are synchronised. In case of a drop of pressure the transfer valve disables the secondary consumers (differential lock, disengagement of the front driving axle).

  • Page 86: One-Hose And Two-Hose Brakes

    OPERATION One-hose and two-hose brakes 1. clutch head of one-hose brakes 2. clutch heads of two-hose brakes Clutch heads after disconnection or without a connected trailer, articulated trailer must be closed by a valve. PCLPN042 One-hose brakes Valve is marked with a black colour. Operating pressure is adjusted with the control valve at 600 ±...

  • Page 87: Hydraulic Brakes Of Trailers

    OPERATION Hydraulic brakes of trailers Connect the hydraulic brakes of the trailer or semi- trailer to the quick coupler marked with an arrow. The control of the hydraulic brakes of trailers (semi- trailers) and the control of the tractor brakes is designed in such a way that the braking effect of both vehicles is synchronized.

  • Page 88: Stopping The Tractor - Manual Brake

    OPERATION Stopping the tractor - manual brake Under normal conditions stop the tractor slowly. Shortly before stopping: 1. Tread on the clutch pedal and brake the tractor by the foot brake. 2. Move the main shifting lever to neutral position. 3.

  • Page 89: Warning Signalization Of Hydrostatic Steering Failure

    OPERATION Warning signalization of hydrostatic steering failure Hydrostatic steering pump failure is with oil pressure drop under 120 kPa behind a pump signalized on a dashboard by an applicable symbol. Note: When starting the tractor or with low engine revolutions, the control may blink, if it switches off after starting or increasing the revolutions, it is not a failure.

  • Page 90: Running-In The Tractor

    RUNNING-IN THE TRACTOR General principles of new tractor run-in in first 100 hours of operation PGPPN001 During first 100 hours of operation: Load tractor in a normal way, avoid operation with low or maximum engine revolutions Avoid operation under partial loading of the engine Avoid excessive idle run operation Check oil levels in engine often (during this time increased oil consumption is normal) Check screw joints in particular in supporting parts of tractor...
  • Page 91 NOTES  ...

  • Page 92: Transport Use

    TRANSPORT USE Before a drive make sure that the technical condition ensures safe operation of the tractor. In case that a trailer or implement is coupled, verify its coupling and proper fixing of the load. Never get out of the tractor to couple a trailer yourself. Pay also attention to your assistant. Front hitch Used only for towing tractor without connected trailer or a different connected machinery.

  • Page 93: Height Adjustment And Disassembly Of The Cbm Stage Hitch

    TRANSPORT USE Height adjustment and disassembly of the CBM stage hitch závěsy_2 A - Multi-level hitch bracket B - The hitch (B) can be adjusted in the range of holes 3-8 see Figure (A) C - The hitch (C) can be adjusted in the range of holes 3-8 see Figure (A) D - The hitch (D) can be adjusted in the range of holes 4-8 see Figure (A) E - The hitch (E) can be adjusted in the range of holes 7-8 see Figure (A) By moving the control lever in the arrow direction to...

  • Page 94: Modular System Of Hitches For Trailers And Semi-Trailers

    TRANSPORT USE Modular system of hitches for trailers and semi-trailers PCLPN051 Module types: Fig. (B) - Swinging draw-bar console Fig. (C) - Swinging draw-bar console with a fixed pin Fig. (D) - Console with a ø 80 ball Disassembly, fig. (A): 1 - Remove the locking screw (1).

  • Page 95: Console With A Ø 80 Ball Module

    TRANSPORT USE Console with a ø 80 ball module The console with a ø 80 ball is only used to connect semi-trailers with a hitching device designed for a ø 80 ball. Releasing the hitch, fig. (A): By moving the lever (1) in the arrow direction you will remove the locking wedge (2).

  • Page 96: Uncoupling Of A Single-Axle Trailer

    TRANSPORT USE Uncoupling of a single-axle trailer This can be performed after slight lifting of the hitch by the inner hydraulic circuit lever. Move the control lever backwards. The lever is located on the left side of the driver's seat. Lower the hitch using the inner hydraulic circuit lever and disconnect the trailer pole eye.

  • Page 97: Maximum Permissible Vertical Static Load Of Hitches For Trailers And Semi-Trailers

    TRANSPORT USE Maximum permissible vertical static load of hitches for trailers and semi-trailers Hitch type Allowed Ø of Hitch type Allowed Ø of vertical hitch pin vertical hitch pin static load static load 2,000 kg 31 mm 2,000 kg 38 mm CBM GTF30015 CBM GTF30014 2,000 kg...

  • Page 98: Pto Drive Of Agricultural Machines

    PTO DRIVE OF AGRICULTURAL MACHINES Work with PTO shaft Before attaching of an implement, driven by means of the tractor PTO shaft, check the speed compatibility of both, it means tractor PTO shaft and implement driven shaft (540 rpm or 1,000 rpm). Different PTO speed values may cause serious damages and injuries.

  • Page 99: Rear Pto Shaft - Warning

    PTO DRIVE OF AGRICULTURAL MACHINES Rear PTO shaft - warning P18N080 In connection with the operation of the rear PTO shaft, the following warnings are shown on the display of the instrument panel: A - warning - when the rear PTO shaft is activated by the button and the gear shift lever of dependent and independent revolutions is in the neutral position, use the lever to shift independent revolutions of the rear PTO shaft and use the button to restart the rear PTO shaft B - warning - when the rear PTO shaft is deactivated by the button, the gear shift lever of dependent and...

  • Page 100: Display Of Revolutions Of Pto Shafts

    PTO DRIVE OF AGRICULTURAL MACHINES Display of revolutions of PTO shafts (1) - In case that the tractor is equipped with the front PTO shaft, the revolutions of the front PTO shaft are shown on the display of the instrument panel after switching the front PTO shaft with the button on the right column of the cabin and rotation of the front PTO shaft.

  • Page 101: Control Elements Of Pto Shafts

    PTO DRIVE OF AGRICULTURAL MACHINES Control elements of PTO shafts The rear PTO shaft - the gear shift lever of dependent and independent revolutions P18N016 Shifting is performed when the tractor is idling and when the clutch pedal is pressed. a - independent revolutions of the PTO shaft (the number of revolutions depends on the number of engine revolutions) n - neutral position...

  • Page 102: The Buttons For Activation Of Pto Shafts

    PTO DRIVE OF AGRICULTURAL MACHINES The buttons for activation of PTO shafts 1 - button for activation of the rear PTO shaft 2 - button for activation of the front PTO shaft When the engine is switched off (the key in the switch box is in the position 0), the PTO shafts are deactivated as well.

  • Page 103: Activation Of The Rear Pto Shaft - Independent Revolutions - Common Working Mode

    PTO DRIVE OF AGRICULTURAL MACHINES Activation of the rear PTO shaft - independent revolutions - common working mode P18N019 The number of PTO shaft revolutions depends on the number of engine revolutions. When the tractor is not going with its engine running: A - When the clutch pedal is pressed, use the gear shift lever to select suitable speed of the rear PTO shaft.

  • Page 104: Activation Of The Rear Pto Shaft - Independent Revolutions - Stationary Working Mode

    PTO DRIVE OF AGRICULTURAL MACHINES Activation of the rear PTO shaft - independent revolutions - stationary working mode P18N082 The number of PTO shaft revolutions depends on the number of engine revolutions. When the tractor is not going with its engine running: A - When the clutch pedal is pressed, use the gear shift lever to select suitable speed of the rear PTO shaft.

  • Page 105: Deactivation Of The Rear Pto Shaft - Independent Revolutions

    PTO DRIVE OF AGRICULTURAL MACHINES Deactivation of the rear PTO shaft - independent revolutions P18N020 A - Press the button on the right column of the cabin to deactivate the rear PTO shaft. B - This state is indicated by the fact that the revolutions of the rear PTO shaft are not shown on the display of the instrument panel.

  • Page 106: Activation Of The Rear Pto Shaft - Dependent Revolutions - Common Working Mode

    PTO DRIVE OF AGRICULTURAL MACHINES Activation of the rear PTO shaft - dependent revolutions - common working mode PGPPN175 Number and sense of revolutions depends on the shifted gear and position of the reversing lever. In the mode dependent revolutions, there is no influence of the position of the reduction lever on the number of revolutions of the rear PTO.

  • Page 107: Activation Of The Rear Pto Shaft - Dependent Revolutions - Stationary Working Mode

    PTO DRIVE OF AGRICULTURAL MACHINES Activation of the rear PTO shaft - dependent revolutions - stationary working mode PGPPN175 Number and sense of revolutions depends on the shifted gear and position of the reversing lever. The reduction lever must be in the neutral position. When the tractor is not going with its engine running: The operator must not sit on the driver's seat.

  • Page 108: Front Pto Shaft

    PTO DRIVE OF AGRICULTURAL MACHINES Front PTO shaft Front PTO shaft is equipped with a solid six or twenty-one splined end point and it comes only in design of 1,000 revolutions. Tractor may be equipped with front PTO shaft with varied direction of spinning: In compliance with the direction of engine revolutions (standard)

  • Page 109: Activation Of The Front Pto Shaft - Stationary Working Mode

    PTO DRIVE OF AGRICULTURAL MACHINES Activation of the front PTO shaft - stationary working mode P18N027 The number of PTO shaft revolutions depends on the number of engine revolutions. When the tractor is not going with its engine running: A - Brake the tractor with the hand brake. B - If the tractor is equipped with the reversal system, move the gear shift lever to the neutral position.

  • Page 110: Maximum Transferred Output

    PTO DRIVE OF AGRICULTURAL MACHINES Maximum transferred output P15N038 Output shaft Transferred power front 1,000 min 60 kW* rear 1,000 min full power 540 min full power 540E min full power Drive of machines with greater inertia masses. (crushers, rotary harrows, reaping machines, etc.) Cardan shaft for drive of these machines must be equipped with the so called freewheel clutch which ensures disconnection of torque transfer with retroaction...
  • Page 111 NOTES  ...

  • Page 112: Hydraulic System

    HYDRAULIC SYSTEM Hydraulic system The hydraulic system is intended for lifting and lowering of agricultural machines and implements attached in the rear three point hitch. It consists of the inner and outer circuits. Gear pump is the source of pressure oil. Oil is taken from reservoir shared by gearbox and transmission.

  • Page 113: Controlling The Inner Hydraulic Circuit

    HYDRAULIC SYSTEM Controlling the inner hydraulic circuit 1.position or power regulation lever 2.lever for selecting floating position, adjusting the height of the three-point hitch in position regulation or mixed regulation. 3.three-point hitch lowering speed control 4.hydraulic system sensitivity control 5.adjustable stop PGPPN040 Free (floating) position Free (floating) position makes it possible to work with tools...

  • Page 114: Hydraulic System Sensitivity Control

    HYDRAULIC SYSTEM Hydraulic system sensitivity control Hydraulic system sensitivity control (4) adjusts the sensitivity of the hydraulics in power or mixed regulation. Turning the knob in (a) direction increases sensitivity, turning it in (b) direction decreases sensitivity. PGPPN037 Position regulation of the lifting of the rear three-point hitch PGPPN043 Position regulation of the lifting of the rear three-point hitch means that the tool connected to the rear three- point hitch is automatically kept in the same height (position) with regard to the tractor.

  • Page 115: Power Regulation Of The Lifting Of The Rear Three-Point Hitch

    HYDRAULIC SYSTEM Power regulation of the lifting of the rear three-point hitch PGPPN044 Power regulation of the lifting of the rear three-point hitch means that the tool connected to the rear three- point hitch is automatically being adjusted depending on changing soil resistance. Set the adjustable stop (5) to a position on the edge between floating position and the beginning of the range of lifting of the rear three-point hitch.

  • Page 116: Exterior Rear Hydraulic Arms Controls

    HYDRAULIC SYSTEM Exterior rear hydraulic arms controls Exterior rear hydraulic arms controls are located on the rear right wing. They make it easier for the operator to conncet tools by controlling the movements of the lower drawbars of the three-point hitch from the outside. They only serve for connceting and disconnecting the tools.

  • Page 117: Locking Control Levers

    HYDRAULIC SYSTEM Control elements of the outer hydraulic circuit The control levers of the outer hydraulic circuit are distinguished by colours. The lever colour corresponds to the colour of quick coupler dusters that are controlled by the corresponding lever. PGPPN047 Outer hydraulic circuit controls are located on the right wing.

  • Page 118: Different Functions Of Outer Hydraulic Circuit Control Levers

    HYDRAULIC SYSTEM Different functions of outer hydraulic circuit control levers PGPPN049 There are four positions of the lever (a): N - Neutral position. Quick coupler drives (1) and (2) are closed and oil in the hydraulic appliance connected is blocked. Lever (a) is locked in this position. 1 - Pressure in quick coupler (1).

  • Page 119: Different Functions Of Outer Hydraulic Circuit Control Levers- One Section Distributor

    HYDRAULIC SYSTEM PGPPN051 There are four positions of the lever (c) which controls quick couplers (5) and (6): N - Neutral position. Quick coupler drives (5) and (6) are closed and oil in the hydraulic appliance connected is blocked. Lever (c) is locked in this position. 5 - Pressure in quick coupler (5).

  • Page 120: Control Of The Front 3-Point Hitch

    HYDRAULIC SYSTEM Control of the front 3-point hitch The hitch is equipped with two single-acting hydraulic cylinders, into which the oil is supplied from the auxiliary hydraulic distributor. The lifting and lowering is performed by the control lever (b) of the auxiliary distributor. position 3 lifting position 4...

  • Page 121: Front Outlets Of The External Hydraulic Circuit

    HYDRAULIC SYSTEM Front outlets of the external hydraulic circuit On request, the tractor can be equipped with external hydraulic circuit outlets located in the front. The quick couplings (1) and (2) are the pressure couplings, the quick coupling (0) is directly connected to the space of the axle final drive housing and is designed so that the return oil can flow back from the external hydraulic appliances.

  • Page 122: Amount Of Oil Taken From Outer Hydraulic Drives

    HYDRAULIC SYSTEM Amount of oil taken from outer hydraulic drives If the amount of oil in transmission decreases after disconnecting the tool due to its permanent outflow out of the tractor into the machine's hydraulic circuit, refill the oil missing. If the amount taken exceeds the limit, hydraulic pump can absorb air and can get damaged.

  • Page 123: Connecting Machines And Tools To External Hydraulic Circuit

    HYDRAULIC SYSTEM Connecting machines and tools to External hydraulic circuit Connecting a double acting cylinder A double acting cylinder must always be connected to quick couplers of one section. Connecting machinery and tools assembled from more parts When working with agriculture machinery which is assembled from more parts (combinators, scrubbers, or harrows) where the edge frame is hinged to the central frame because it is diagonally folded during transport by independent hydraulic cylinders which are controlled by outer hydraulic circuit of the tractor, it is recommended to connect the lifting arms of the cylinders to quick couplers (3) and (5) which are equipped...

  • Page 124: Hitches

    HITCHES Rear three-point hitch Serves for connecting carrier-mounted or semi mounted agriculture machines and tools with linkage points of category I. or II. pursuant to ISO. The categories differ based on the length of linkage axis, which is the distance of the centre of balls of lower linkage joints with connected tool.

  • Page 125: Safety Principles Of Working With The Three-Point Hitch

    HITCHES Safety principles of working with the three-point hitch PCLPN086 Persons that are not authorized to work with the attached implement must not stand between the tractor and the hitched machine (implement) - (A). Do not park the tractor with an attached implement in the lifted position (B).

  • Page 126: Height Adjustment Of The Lifting Draw-Bars

    HITCHES Height adjustment of the lifting draw-bars Lifting pull rod see fig. (A): Perform adjustment by turning of the eye (1) after disconnection of the upper end of the lifting pull rod. Lifting pull rod see fig. (B): Pull out the arm cross (2) in direction of the arrow and perform adjustment by turning of the arm cross.

  • Page 127: Upper Pull Rod

    HITCHES Upper pull rod Length of the upper pull rod (1) is adjustable. The pull rod can be connected to the tractor to one of four holes in the bracket that transfers forces from the hitched implement to the torsion rod in the cover of the hydraulics regulation. When transporting an implement it is necessary to reposition the upper pull rod to the hole 'd' to prevent overloading of the lifting hydraulics kinematic...

  • Page 128: Lower Draw Bar With Slipping Out End Pieces

    HITCHES *Lower draw bar with slipping out end pieces Lower draw bar of linkages are equipped with semi- automatic protruding CBM end pieces. They enable connecting of tools behind a tractor. After protruding securing pegs (1) slip the end pieces out (2). Slipped-out end pieces are attached to tightening pins of mounted tools.

  • Page 129: Front Three-Point Hitch

    HITCHES *Front three-point hitch It is designed for attachment of frontally carried agricultural machines and implements in accordance with ISO 8759-2. During transport of a carried implement the hitch must always be hydraulically locked in the lifted position with valves that are installed on the left side of the tractor over the front axle.

  • Page 130: Hydraulic Lock Of The Front Three-Point Hitch

    HITCHES Hydraulic lock of the front three-point hitch Hydraulic locking of the front three-point hitch is performed in any position of the hydraulic cylinders with the ball valve in the front part of the tractor (2). Free position Valve levers are in the horizontal position - The hitch can be controlled from the cabin Locked position Valve levers are in the vertical position...
  • Page 131 NOTES  ...

  • Page 132: Wheel Tread Change

    WHEEL TREAD CHANGE Change of front wheels track with front drive axle Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs Change of wheel track is done by a change of rim and disc position. Secure the tractor against movement first, heave the axle with a hoist and support.

  • Page 133: Front Wheels Track Of Front Drive Axle In Tractors Equipped With Non-Removable Discs

    WHEEL TREAD CHANGE Front wheels track of front drive axle in tractors equipped with non-removable discs Secure the tractor against motion first, heave the axle by a heaver and support. Tighten the nut of front wheels at a torque of 250 - 290 Nm. The change of wheel tracks is done by turning the wheel and mounting with rim offset to the inside, while the wheels are interchanged to keep the right direction of the tyre pattern with arrow to the front.

  • Page 134: Front Wheels Toe-In

    WHEEL TREAD CHANGE Front wheels toe-in Proper toe-in of the front wheels of tractors with the front driving axle is 0 to 2 mm and is measured on the front wheel hub flanges (if the front wheels are installed, you can measure toe-in on the wheel rims). Toe-in 'S' is determined by the difference of the measured values: S = b - a.

  • Page 135: Setting Wheel Stops With Front Drive Axle

    WHEEL TREAD CHANGE Setting wheel stops with front drive axle Set the stops always with any wheel track change or tire replacement with front drive axle. Wheel stops with front drive axle must be set so that there would be a distance of at least 50 mm between front drive axle tires and tractor with full lock and full axle swing around central pin.

  • Page 136: Rear Wheels Wheel Track

    WHEEL TREAD CHANGE Rear wheels wheel track Gauges of the tractor rear wheels equipped with screwed footer discs Used Tires Tire width Adjustable tread in mm 13,6-36 1350 - 1800 16,9-28 1425 - 1800 16,9R28 1425 - 1800 16,9-30 1425 - 1800 16,9R30 1425 - 1800 480/70R30...

  • Page 137: Rear Wheel Track Change

    WHEEL TREAD CHANGE Rear wheel track change PGPPN098 The wheel track setting of rear wheels is done by the change of rim position and disc with a heave rear part of a tractor. It is necessary for wheels to spin freely. Before heaving do not forget to lock the tractor against movement by making front wheels stable! After the change of wheel track, tighten all the screws connecting the disc with a rim by a torque of 270 - 300...

  • Page 138: Additional Weights

    ADDITIONAL WEIGHTS Ballast weights are necessary to additionally load the tractor axles and to ensure manoeuvrability and stability of the tractor. Note: The weight of all ballast may vary by up to 5%. Weights in front of the bonnet mask Combination Weights of weights of weights...

  • Page 139: Valve For Filling Tyre Tubes With Liquid

    ADDITIONAL WEIGHTS Valve for filling tyre tubes with liquid All inner tubes of rear wheels are provided with valves that allow their filling with a fluid if an extension is used. Tubeless tyres cannot be filled with any fluid! Only radial tubeless tyres can be filled with water for purpose of additional loading.

  • Page 140: Procedure Of Filling The Tyres With Liquid

    ADDITIONAL WEIGHTS Procedure of filling the tyres with liquid PGPPN181 1. Unload the tyre by lifting the tractor and turn it with the valve upwards (A). 2. Deflate the tyre and unscrew the valve insert. 3. Screw the adapter for water filling on and attach the liquid supply hose to it. 4.

  • Page 141: Antifreeze Solution For Tyre Filling

    ADDITIONAL WEIGHTS Maximum liquid weight (kg) by tyre dimensions Tyredimensions 12,4-36 14,9-28 16,9-28 16,9-30 480/70R30 16,9-34 18,4-30 18,4-34 Weight (kg) Antifreeze solution for tyre filling An antifreeze solution may only be used for filling tyres if you have purchases additional tubes! Caution, the tractor is equipped with tubeless tyres by the manufacturer! Water for Calcium...

  • Page 142: Electrical Installation

    ELECTRICAL INSTALLATION No additional interventions may be carried out on electric installation of the tractor (connection of other electric consumers) due to its possible overloading! With repairs of electric installation pay special attention in particular to manipulation with the battery to avoid any contact of electrolyte with skin or clothing.

  • Page 143: Battery Disconnector

    ELECTRICAL INSTALLATION Battery disconnector P18N100 The battery disconnector is located on the left side of the tractor behind the driver's stairs. A - Battery connected B - Battery disconnected C - Disconnector plate is located on the cover of the accumulator battery When the tractor is switched off, disconnect the battery using the battery disconnector.

  • Page 144: Accumulator Battery Maintenance

    ELECTRICAL INSTALLATION Accumulator battery maintenance PCLPN099 Keep the accumulator battery clean and properly fixed to the vehicle. However, the fixing device must not deform the battery case. In the case of polypropylene batteries the electrolyte level must not be below the minimum mark indicated on the case.

  • Page 145: Alternator Maintenance

    ELECTRICAL INSTALLATION Alternator maintenance When washing and cleaning the tractor protect the alternator from penetration of water or diesel fuel! During operation the alternator must not be disconnected from the battery! The alternator must never be put in operation without load, i.e. with the conductor disconnected from the '+B' terminal and the '+D' terminal connected.

  • Page 146: Fuse Panels

    ELECTRICAL INSTALLATION Fuse panels P18N006 There are three fuse panels located on the tractor: The fuse panel (A) is located on the left side of the tractor behind the driver's stairs, not far from the battery disconnector and it is accessible from the outside of the tractor.
  • Page 147 ELECTRICAL INSTALLATION Fuse panel (B) P18N083...
  • Page 148 ELECTRICAL INSTALLATION Pos. Fuse size Secured system brake lights, tripper of warning lights horn, beacon appliances fed when key is in position I distance lights with signal lamp left position lights, instrument panel lighting, number plate lighting market lights right right dimmed lights, fog lamp with signal lamp 7.5A left dimmed lights...
  • Page 149 ELECTRICAL INSTALLATION Fuse panel (C) Pos. Fuse size Secured system F44 5A 3pins socket F46 7.5A socket in the cabin F47 10A trailer brake system F48 10A trailer brake system F49 5A trailer brake system PHSU18N001 The glow fuse F61 is a strip type with the size of 80 A. It is located in the right side of the engine and is accessible when the engine bonnet is open.

  • Page 150: Checking The Adjustment Of The Front Grill Headlights

    ELECTRICAL INSTALLATION Checking the adjustment of the front grill headlights PCLPN067 During a check on a test wall the tractor must stand on a level surface and the tyres must be inflated to the prescribed pressure. The basic vertical setting is 3.5% at the shipping weight of the tractor.In the horizontal direction the light beams must be parallel with the longitudinal axis of symmetry of the tractor.

  • Page 151: List Of Lamps

    ELECTRICAL INSTALLATION List of lamps Headlights HB3 12 V 60 W P 20d Work lights H9 12 V 65 W PGJ19-5 Front combination lights Turn signal lights P21W 12 V 21 W BA 15s Position lights R5W 12 V BA 15s Low beam lights H7 12 V 55 W...

  • Page 152: Tractor Maintenance

    Next service inspections always after covering another 500 EH but not later than 12 months after the previous service inspection. The service inspections are a part of tractor maintenance. The services authorized by Zetor will provide professional performance of service inspections according to the manufacturer's instructions.

  • Page 153: Steps Performed Outside The Interval Of 500 Hours Of Work

    TRACTOR MAINTENANCE Steps performed outside the interval of 500 hours of work of new tractor or tractor after general overhaul state of the counter of EH subsequently always 500 1,000 1,500 2,000 2,500 3,000 (engine hours) after...EH Checking and adjustment of 2,000 valve clearance Checking of opening...

  • Page 154: Filling And Filter Replacement

    TRACTOR MAINTENANCE Filling and filter replacement of new tractor or tractor after general overhaul state of the counter of EH (engine 1000 1500 2000 subsequently always after...EH hours) Replacement of engine oil Replacement of oil filter element of engine oil Replacement of filter element of fuel Replacement of air filter element 500 or every year...

  • Page 155: Fuels, Coolants And Lubricants Used - Amounts

    The manufacturer does not take responsibility for any damages caused by the usage of service fillings that do not comply with requirements stated in this service manual. ZETOR service fillings To maintain best operational characteristics of your tractor, original operational Zetor fillings are recommended to be used. Motor oils...

  • Page 156: Specification Of The Oil For The Portals

    Specification of oil for the tractor hydrostatic control system Specification DIN 51524 HLP Other recommended service fillings tested on Zetor tractors Oils for Zetor engines which are equipped with diesel particle filter Oil marking Viscosity class SAE Performance class API MOGUL DIESEL L-SAPS...

  • Page 157: Oil In The Rear Axle Gantries

    TRACTOR MAINTENANCE Oil in the rear axle gantries Manufacturer Oil designation Viscosity class SAE Performance class API Shell Spirax AX 80W - 90 GL-5 Aral Fluid HGS GL-4 Agip Rotra Multi THT GL-4 Esso Torque Fluid 62 GL-4 Fuchs Titan Supergear 80W - 90 GL-4/GL-5 Titan Hydramot 1030MC...

  • Page 158: Oil For The Hydrostatic Steering Of The Tractors

    TRACTOR MAINTENANCE Oil for the hydrostatic steering of the tractors Manufacturer Oil designation Classification Shell TELLUS DO 32 HLP DIN 51524 Aral Vitam DE 32 HLP DIN 51524 Fuchs RENOLIND10VG32 HLP DIN 51524-2 ÖMV Hyd HLP 32 HLP DIN 51524 PARAMO MOGUL H-LPD 32 HLP DIN 51524...

  • Page 159: A/C Coolant

    TITAN ZH LHM PLUS is not compatible with synthetic hydraulic fluids and therefore must not be mixed with them. Under no circumstances TITAN ZH LHM PLUS should be mixed with brake fluids of DOT type! Fuel for Zetor engines which are equipped with diesel paricle filter Diesel complies with EN 590 standard IMPORTANT NOTE! By using motor oil with elevated sulphur content, the service life of diesel particle filter can be significantly reduced.

  • Page 160: Tractor Greasing Plan

    TRACTOR MAINTENANCE Tractor greasing plan Safety instructions for lubrication of the tractor The tractor maintenance may be performed only by the trained personnel thoroughly familiarized with operational and safety principles. During maintenance of the tractor wear appropriate (specified) personal protective equipment (occupational footwear, protective gloves, safety goggles, etc.).

  • Page 161: Three-Point Hitch

    TRACTOR MAINTENANCE Three-point hitch Pos. Identification No. of lubrication points Pins of auxiliary hydraulic cylinders Lifting draw-bars PGPPN183 Hitch mouth for a trailer Pos. Identification No. of lubrication points Hitch mouth for a trailer PCLPN072 Upper linkage bracket Pos. Name Number of lubr.

  • Page 162: Reversion Lever Pin

    TRACTOR MAINTENANCE Reversion lever pin Disassemble the left side cover of the control panel. Disassemble the lock ring (1) of the reversion lever pin. Partly push out the reversion lever towards the instrument panel. Lubricate reversion lever pin with lubricating oil.Push the reversion lever back and secure with the lock ring (1).
  • Page 163 NOTES  ...

  • Page 164: Maintenance Instructions

    MAINTENANCE INSTRUCTIONS Most of operations of planned maintenance may be carried out by the driver or other user of the tractor. In case you do not have sufficient technical equipment, let the difficult operations carried out by a specialised repair shop. All works, connected with cleaning, lubrication and adjustments of the tractor or coupled mechanisms may only be carried out after stopping of the engine and other movable components except checks of brakes, recharging and hydraulic system.

  • Page 165: Replacing Full-Continuous Motor Oil Filter

    MAINTENANCE INSTRUCTIONS Replacing full-continuous motor oil filter To be done with every oil replacement in engine. Before you screw in a new filter, clean the sealing surface of the body (1) and the filter (2). Grease rubber sealing with oil, with which you will fill the engine and tighten the filter with your hand.

  • Page 166: Fuel Filter Element Replacement

    MAINTENANCE INSTRUCTIONS Fuel filter element replacement Before you replace fuel filter, place a suitable vessel under the engine for catching dripping fuel from the filter. 1. release the nut (1) 2. unscrew bulb (2) 3. clean the bulb and replace the filter element 4.

  • Page 167: Maintenance Instruction Of Dry Air Filter

    MAINTENANCE INSTRUCTIONS Maintenance instruction of dry air filter Maintenance of the dry air cleaner includes the following activities: 1. Inspection of suction line (joint tightness, hose damage) 2. Checking the main filter cartridge (clogging, damage) 3. Checking the securing filter cartridge Replace damaged parts Air cleaner disassembly Disassemble the air cleaner according to the following...

  • Page 168: Back Assembly Of Air Filter Elements

    MAINTENANCE INSTRUCTIONS Back assembly of air filter elements Do back assembly of air filter elements reversely. Mind the following with back assembly: - contact surfaces cleanliness - elements must not be deformed with assembly and must not vibrate after assembly - after closing the filter with a lid a perfect tightness of the whole filter must be ensured - after completing the maintenance of dry air filter, secure...

  • Page 169: Checking Amount Of Oil In Hydrostatic Steering Tank

    MAINTENANCE INSTRUCTIONS Checking amount of oil in hydrostatic steering tank Inspect daily before starting the operation with tractor standing horizontally. Lift off the bonnet. Unscrew dipstick, wipe off with a cloth and screw back in. After repeated unscrewing of the gauge, the level must not drop below bottom gauge line.

  • Page 170: Venting Hydraulic Circuit Of Hydrostatic Steering

    MAINTENANCE INSTRUCTIONS Venting hydraulic circuit of hydrostatic steering E722 1. secure the tractor against movement and lift the front axle 2. start the engine and allow it to run for approximately 1 minute in idle run 3. turn the steering wheel several times to both sides with idle run 4.

  • Page 171: Replacing The Hoses Of Hydrostatic Steering

    MAINTENANCE INSTRUCTIONS Replacing the hoses of hydrostatic steering Hoses need to be replaced four years from the date of their manufacture (date is given on their surface) or after working 3,500 hours with tractor, or right after learning the symptoms of their damage (hose, local swelling, penetration of working medium around endpoints and hose surface, wrapping damage by mechanical smear to a metallic body, damage to external buckle braid with low-...

  • Page 172: Check And Replacement Of Oil In Gearbox, Axle Drive And Rear Axle Portals

    MAINTENANCE INSTRUCTIONS Check and replacement of oil in gearbox, axle drive and rear axle portals Oil level in the gear mechanisms is checked oil gauges, whitch is located in left rear part of the gearbox case. A - Standard oil filling Carry out checks when the engine is stopped.

  • Page 173: Oil Replacement In Gear System

    MAINTENANCE INSTRUCTIONS Oil replacement in gear system Prior to draining the oil always put a suitable vessel for catching the dripping oil under the tractor. 1. Unscrew the drain plugs, preferably after the drive or when the oil is heated to the operating temperature 2.

  • Page 174: Replacement Of The Transmission Oil Cleaner Element With Hydraulic Pump Suction Filter

    MAINTENANCE INSTRUCTIONS Replacement of the transmission oil cleaner element with hydraulic pump suction filter The oil cleaner is placed on the left side of the gearbox. Before replacing the oil cleaner element, place a suitable vessel for dripping oil under the tractor. 1.

  • Page 175: Front Pto

    MAINTENANCE INSTRUCTIONS Front PTO The inspection and filling plug of oil (1) is situated on the front side of the front PTO case. Note: The front PTO with the standard turning direction is equipped with a hollow bolt of the oil cooler hose instead of the inspection and filling plug.

  • Page 176: Cleaning The Heating Filters

    MAINTENANCE INSTRUCTIONS Cleaning the heating filters Regeneration of the filters located under the cover grille in the roof lip outside the cab according to the degree of clogging: - by tapping - by blowing with compressed air Check for clogging daily. Replace heavily polluted filters. The tractor's safety cab is not equipped with special air intake filters.

  • Page 177: Air Filter With Active Carbon

    MAINTENANCE INSTRUCTIONS Air filter with active carbon Filters with active carbon are installed instead of the standard dust filter and they are replaced in the same way as the normal filters. The filter must be inserted with the white side towards the grill. The filter is only used during spraying of pesticides;...

  • Page 178: Air-Conditioning Maintenance

    MAINTENANCE INSTRUCTIONS Air-conditioning maintenance The most important element of maintenance of the air-conditioning system is cleaning the AC condenser (it is installed in front of the engine cooler). If the AC condenser is clogged, it does not only reduce the cooling efficiency of the AC system but also the efficiency of the engine cooling.

  • Page 179: Working Pressure Of Air Brakes

    MAINTENANCE INSTRUCTIONS Working pressure of air brakes In the single- and double-hose version the air pressure at the double-hose coupling (2) (red cap) is 740 ± 20 kPa and at the single-hose coupling (1) max. 600 ± 20 kPa (at the moment the pressure controller relieves the compressor - blows out the air).

  • Page 180: Tractor Shutdown And Recommended Points For Tractor Lifting

    MAINTENANCE INSTRUCTIONS Tractor shutdown and recommended points for tractor lifting If the tractor is to be put out of operation for a shorter period, inflate the tyres to the value required for road transport. In case of a longer period of inactivity of the tractor (storage), support the tractor and reduce the pressure in the tyres to the minimum (the wheels must not touch the ground).
  • Page 181 NOTES  ...

  • Page 182: Adjustment

    ADJUSTMENT Almost all the following works require certain experience and more exacting service and diagnostic equipment. That's why we recommend to do the works at specialized or authorized workshops. Cogged belt tension If the V-belt is properly stretched, the belt deflection must be A = 7-8 mm when the force B = 50 N is applied on one belt.

  • Page 183: Bleeding Of Tractor Brake System

    ADJUSTMENT Bleeding of tractor brake system Brakes bleeding should be carried out by an authorized service center. Check and adjustment of service and parking brakes Adjustment must be done in the following steps: 1. service brake adjustment 2. parking brake adjustment Another way is not possible.

  • Page 184: Service Brake Adjustment

    ADJUSTMENT Service brake adjustment Secure the tractor against movement! 1. Lift the tractor rear wheels. 2. Loosen the nuts (2), nuts (6) and nuts (8). 3. Loosen the screw (7). 4. Let your helper turn one wheel and simultaneously tighten the screw (5) until the wheel starts to be braked.

  • Page 185: Bleeding Of Hydraulic Clutch Circuit

    ADJUSTMENT Bleeding of hydraulic clutch circuit PGPPN154 The liquid reservoir for control of the clutch is located on the left in front of the tractor cabin and is accessible when the front engine bonnet is open. During bleeding observe the amount of liquid in the balancing tank to avoid intake of air. 1.

  • Page 186: Engine Travel Clutch Adjustment

    ADJUSTMENT Engine travel clutch adjustment The travel clutch is designed in such manner that no adjustment is required during the entire service life of clutch plate lining. Full wear of the plate becomes evident by clutch slipping. All the three travel clutch levers must be in one plane and must be in touch with the clutch release sleeve.
  • Page 187 NOTES  ...

  • Page 188: Main Technical Parameters

    MAIN TECHNICAL PARAMETERS Main dimensions of tractor (mm) Tractor type Tractors with front wheel Note drive Maximum length with front and rear three- point hitch folded to the largest length of the vehicle without ballast 4658 Without ballast weights Minimum length without rear and front three-point hitch, without front ballast and carrier 3605 - 3737...

  • Page 189: Technical Data Of Engines

    MAIN TECHNICAL PARAMETERS Technical data of engines Tractor type CL 80 CL 90 CL 100 CL 110 Engine model 1106 1206 1006 1306 diesel, for-stroke with direct fuel injection, Engine type turbocharged Engine design serial, standing, water cooled Number of cylinders Cylinder capacity 4156 Bore x stroke...

  • Page 190: Max. Permitted Loading Of The Front Axle Tractors With Front Drive (Kg)

    MAIN TECHNICAL PARAMETERS Max. permitted loading of the front axle tractors with front drive (kg) Track of wheels (mm) Travel speed 1610 - 1680 - 1760 - 1825 - (km.h 1040 1104 1525 1620 1690 1770 1835 2600 2600 4000 4000 4000 3800...

  • Page 191: Loading Capacity Of Front Tires

    MAIN TECHNICAL PARAMETERS Loading capacity of front tires Travel speed Dimension of tyre 40 km.h 30 km.h tyre load capacity tyre load capacity (kg) (kg) tyre axle inflation tyre axle inflation (kPa) (kPa) 1 pcs 1 pcs 210/95R28 1250 2600 210/95R32 1400 2600...

  • Page 192: Loading Capacity Of Rear Tires

    MAIN TECHNICAL PARAMETERS Loading capacity of rear tires Travel speed Dimension of tyre 40 km.h 30 km.h tyre load capacity tyre load capacity (kg) (kg) tyre axle inflation tyre axle inflationí (kPa) (kPa) 1 pcs 1 pcs 19,9L-24IND 2470 5000 2570 5000 16,9-28...

  • Page 193: Permitted Combinations Of Wheels For Tractors

    MAIN TECHNICAL PARAMETERS Permitted combinations of wheels for tractors Combination Front wheels Rear wheels dimension of tyre equivalent dimension of tyre equivalent 12,5/80-18 340/80-18 19,9L-24IND 500/70-24 340/85R24 13,6R24 16,9-34 380/70R24 420/85R34 16,9R34 440/65R24 480/70R34 540/65R34 340/85R38 13,6R38 11,2-24 16,9-28 420/85R28 16,9R28 480/70R28 540/65R28...

  • Page 194: Lifting Force Of The Three-Point Hitch

    MAIN TECHNICAL PARAMETERS Lifting force of the three-point hitch Tractor type CL 80 CL 90 CL 100 CL 110 Lifting force at the end of lower pull rods of the rear three-point hitch in the whole range of lifting at maximum usable pressure with 39.7 2 outer cylinders - cylinder diameter 75 mm (kN)

  • Page 195: Tractor Travel Speed (Km/H)

    MAIN TECHNICAL PARAMETERS Tractor travel speed (km/h) Tractor equipped with synchronized transmission and reversor - speed 30 km.h Shifted Ground Tractor travel speed (km.h ) at rated engine speed and at below stated tire gear dimensions of rear wheels speed 14,9 - 28 16,9 - 28 12,4 - 36 16,9 - 30 13,6 - 36 18,4 - 30 16,9 - 34 18,4 - 34 228,08 4,34...

  • Page 196: Tractor Equipped With Synchronized Transmission And Reversor - Speed 40 Km.h-1

    MAIN TECHNICAL PARAMETERS Tractor equipped with synchronized transmission and reversor - speed 40 km.h Shifted Ground Tractor travel speed (km.h ) at rated engine speed and at below stated tire gear dimensions of rear wheels speed 14,9 - 28 16,9 - 28 12,4 - 36 16,9 - 30 13,6 - 36 18,4 - 30 16,9 - 34 18,4 - 34 228,08 5,24 5,49...

  • Page 197: Tractor Equipped With Reductor For Creeping Gears - Speed 30 Km.h-1

    MAIN TECHNICAL PARAMETERS Tractor equipped with reductor for creeping gears - speed 30 km.h Shifted Ground Tractor travel speed (km.h ) at rated engine speed and at below stated tire gear dimensions of rear wheels speed 14,9 - 28 16,9 - 28 12,4 - 36 16,9 - 30 13,6 - 36 18,4 - 30 16,9 - 34 18,4 - 34 293,43 5,59 5,85...

  • Page 198: Tractor Equipped With Reductor For Creeping Gears - Speed 40 Km.h-1

    MAIN TECHNICAL PARAMETERS Tractor equipped with reductor for creeping gears - speed 40 km.h Shifted Ground Tractor travel speed (km.h ) at rated engine speed and at below stated tire gear dimensions of rear wheels speed 14,9 - 28 16,9 - 28 12,4 - 36 16,9 - 30 13,6 - 36 18,4 - 30 16,9 - 34 18,4 - 34 293,43 6,74 7,06...

  • Page 199: Rear Independent Pto Shaft Rotation

    MAIN TECHNICAL PARAMETERS Rear independent PTO shaft rotation mark rotation shaft rotation/engine rotation shaft rotation/engine rotation 540 / 1987 598 / 2200 540/1000 1000 1000 / 1950 1128 / 2200 540 / 2005 592 / 2200 540/540E 540E 540 / 1584 750 / 2200 Front PTO shaft Sense of rotation PTO shaft speed/engine speed...

  • Page 200: Calculation Of Tractor Load Limit

    MAIN TECHNICAL PARAMETERS Calculation of tractor load limit Connection of machines to the front or rear hydraulic arms must not exceed the allowed total load of the tractor, individual axles and tractor tyres. Therefore make sure before buying the aggregation that these assumptions are fulfilled using the following calculation: The following data must be known for the calculation: (kg) - instantaneous mass...
  • Page 201 MAIN TECHNICAL PARAMETERS Rear carried machine or front and rear carried combination 1. Calculation of the minimum front axle load G V min The calculated value of the minimum front axle load should be recorded in the table. Front carried machine 2.
  • Page 202 MAIN TECHNICAL PARAMETERS Allowed load of the tractor and axles Table Allowed value Real value according to according to the calculation manufacturer Total tractor weight 6,500 kg Front axle load 2,600 kg Rear axle load 5,000 kg The real value according to the calculation must be lower or equal to the allowed value specified by the tractor manufacturer.
  • Page 203 NOTES  ...

  • Page 204: Index

    INDEX Coupling of a single-axle trailer Coupling with a trailer or semi-trailer A/C coolant Accumulator battery Deactivation of the front PTO shaft Accumulator battery maintenance Deactivation of the rear PTO shaft - independent Acquaintance with tractor revolutions Activation of the front PTO shaft - common working mode Description of the display of error messages Activation of the front PTO shaft - stationary working mode Diesel particle filter...
  • Page 205 Front wiper speed switch Lights switch Fuel filter element replacement Lights switch between the grill and the cabin Fuel for Zetor engines which are equipped with diesel Limiting draw-bars paricle filter Liquid for control of the travel clutch Fuel system leaks...
  • Page 206 Tyres and wheels Specification of oil for the front driving axle Specification of oil for the tractor hydrostatic control system Uncoupling of a single-axle trailer Specification of oils for Zetor engines equipped by diesel Upper linkage bracket particle filter Upper pull rod...
  • Page 207 Weights in front of the bonnet mask Weights of rear wheels Zeroing (reset) of the indicator of service inspection Weights of the front three-point hitch intervals Wheel tread change Zetor service fillings Windshield washer tank Zetor tractors used for work in the woods...
  • Page 208  ...
  • Page 209 Operator's manual Proxima CL 80 Proxima CL 90 Proxima CL 100 Proxima CL 110 Edition: 3-100-2018 Publication No.: 222.213.395 ZETOR TRACTORS a.s. Department of Technical Documentation Trnkova 111 628 00 Brno...
  • Page 210 Made in EU...

This manual is also suitable for:

Proxima cl 90Proxima cl 100Proxima cl 110

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