Zetor Proxima Plus Series Operator's Manual
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Zetor Proxima Plus Series Operator's Manual

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  • Page 2 ZETOR This present operation manual provides information with operation and maintenance of your new tractor the PROXIMA PLUS. Despite the fact that many of you have rich experience with operation of other types of tractors, please read this manual carefully to acquaint yourself with its contents as thoroughly as possible.
  • Page 3 Information on the technical data, construction, equipment, material and appearance is valid at the time of printing. The manufac- turer reserves the right of changes.

  • Page 4: Table Of Contents

    CONTENTS Page Location of serial numbers ..................5 Safety instructions for the user..................7 Preventive daily maintenance ................... 21 Getting to know the tractor ..................27 Driving ........................61 Running-in the tractor....................81 Transport use ......................85 Drive of farming machines..................93 Hydraulic system.....................

  • Page 5: Tractors With Front Driving Axle (4 X

    TRACTORS PROXIMA PLUS TRACTORS WITH FRONT DRIVING AXLE (4 x 4): Engine power Type of (kW) the tractor EC 24 2000/25/EC 64,3 Z100 70,4 Z110 78,4...

  • Page 6: Location Of Serial Numbers

    LOCATION OF SERIAL NUMBERS...
  • Page 7 Type of the tractor Serial number of the tractor Serial number of the engine Zetor Proxima Plus Z90 Zetor Proxima Plus Z100 Zetor Proxima Plus Z110 Designation "to the right", "to the left", "in the front", "in the back" is meant in direc- tion of drive of the tractor.

  • Page 8: Safety Instructions For The User

    SAFETY INSTRUCTIONS FOR THE USERS Pay proper attention to those sections of the operation and maintenance manual that are marked with this symbol. You can find this symbol with all important warnings that relate to safety of operation. Follow these warnings and behave with special attention in these cases! Inform your colleagues and other users about these warnings.
  • Page 9 SAFETY INSTRUCTIONS FOR THE USERS STARTING THE ENGINE 5. Starting of the engine by driving from slopes is not allowed. 6. Make the tractor moving for the purpose of starting the engine using other tractor or another vehicle is permitted only with use of a tow bar.
  • Page 10 SAFETY INSTRUCTIONS FOR THE USERS TRANSPORT OF VEHICLES, OPERATION 21. The tractor may transport only so many people as specified in the MOT certificate of the vehicle. 22. The persons that are not charged to work with the accessories of the tractor may not stay between the tractor and the hitched machined (tools).
  • Page 11 SAFETY INSTRUCTIONS FOR THE USERS ONLY WITH ENGINE STOPPED 34. All works connected with refilling of fuel, cleaning, lubrication and adjustments of the tractor or suspension machines may only be carried out with engine stopped and stopping of movable parts of the tractor, except check of function of brakes, hydraulics and recharging of the battery.
  • Page 12 SAFETY INSTRUCTIONS FOR THE USERS DISPOSAL OF WASTE 45. With disposal of the tractor or its parts (including its operational fluids) after termination of their service life it is necessary to follow the applicable laws and executing notices to the laws of the country in which the tractor is used. Based on the act on waste, when selling the tractor, the final dealer of the tractor is liable to inform the consumer about the way of back taking of some used parts of the tractor.
  • Page 13 SAFETY INSTRUCTIONS FOR THE USERS ELECTRIC INSTALLATION 50. No additional modifications of electric installation of the tractor shall be carried out (such as connection of other elec- tric appliances) due to its possible overloading! 51. Values of electric installation: Nominal voltage 12 V = Grounded minus ( - ) pole...
  • Page 14 Transportation of personnel on front passenger’s seat is allowed only with road transportation. The cab of Zetor tractors in standard de- sign is not designed for work with aero- - Transportation of front passenger outside the seat designed for this pur- sols and other health hazardous sub- pose is forbidden.
  • Page 15 SAFETY INSTRUCTIONS FOR THE USERS THE LEVEL OF EXTERNAL NOISE OF TRACTOR The exposition to the effects of high levels of noise for a longer period of time may lead to hearing disorders or deafness. Protect your hearing with protective means, e.g. headphones, ear plugs etc. Resulting levels of noise when measuring noise for hearing of a person near a tractor Based on European directive 2009/63/EC –...
  • Page 16 SAFETY INSTRUCTIONS FOR THE USERS THE LEVEL OF INTERNAL SOUND OF TRACTOR The exposition to the higher sound levels for longer periods of time may lead to hearing disorders or deafness. Protect your hearing with protective measures, e.g. headphones, ear plugs etc. Resulting levels of noise when measuring noise for hearing of driver Based on European directive 2009/76/EC –...
  • Page 17 SAFETY INSTRUCTIONS FOR THE USERS THE LEVEL OF VIBRATIONS ON DRIVER´S SEAT ZETOR tractors are classified in A category in classes I and II. “A” category includes all tractors with set level of vibrations owing to similar specifications of construction: Results of measurement on testing bench are listed in the following table pursuant to directive 78/764/EEC.
  • Page 18 Tractors ZETOR supplied already from production with front end loader are equipped with cab roof according to point 2. From safety reasons, series ZETOR tractors supplied without front end loader with standard roof pursuant to point 1 must not be equipped or used with front end loader.
  • Page 19 - Do not ever adjust the front end loader by yourselves and do not use the adjusted front end loader without prior ZETOR´s ap- proval. The loader may become dangerous as a result of not observing these instructions. ZETOR TRACTORS shall not be...
  • Page 20 SAFETY INSTRUCTIONS FOR THE USERS - Use front end loader without additional weights on the tractor (danger of mutual contact). The load of front and rear drive axle must not exceed the maximum permitted load listed in the manual. The use of front end loader requires mounting of counter weight in the rear part of the tractor.
  • Page 21 If Zetor tractor is utilized for forest work, a tractor operated within the European Union must be protected against these risks. It is necessary to observe applicable local valid regulations in countries which are not part of the European Union.

  • Page 22: Preventive Daily Maintenance

    DAILY PREVENTIVE MAINTENANCE Carry out this maintenance every day or at least every 8-10 working hours of the engine...
  • Page 23 DAILY PREVENTIVE MAINTENANCE G716c TIGHTNESS OF THE FUEL SYSTEM LEVEL OF OIL IN THE ENGINE COOLING SYSTEM Check tightness of the fuel system, in- The oil gauge rod can be found on the Check tightness of connections of the cluding the fuel tank discharge plug. right side of the engine.
  • Page 24 DAILY PREVENTIVE MAINTENANCE G735a G751b FLUID BRAKES AIR BRAKES OF THE TRAILER HYDROSTATIC STEERING Check tightness of fluid brakes, fluid con- Check tightness of the air system of the Using the oil gauge rod check level of oil trol of the clutch and level of brake fluid brakes and effectiveness of brakes of the in the hydrostatic steering tank that can in the expansion tank.
  • Page 25 DAILY PREVENTIVE MAINTENANCE G710b TYRES AND WHEELS AIR CLEANER FILTRATION OF THE CAB Check air pressure in the front and rear Maintenance of the air cleaner shall be Check and clean if necessary air filters tyres. According to nature of work, adjust carried out after indication of the indica- for ventilation of the cab in the front correct pressure.
  • Page 26 DAILY PREVENTIVE MAINTENANCE SUSPENSION EQUIPMENT AFTER WORK WITH FRONT-CARRIED SHORT FUNCTIONAL TEST MACHINESI Check condition of suspension and con- After starting the engine check whether nection equipment including the trailer. After work with front-carried machines: the indicator of hydrostatic steering fault, −...
  • Page 27 NOTES...

  • Page 28: Getting To Know The Tractor

    GETTING TO KNOW THE TRACTOR Page Safety cabin ......................29 Opening of doors from outside .................. 29 Opening of doors from inside ..................29 Rear window ......................30 Side window ......................30 Right rear panel......................31 Window mirrors ......................31 Sun shield .........................
  • Page 29 GETTING TO KNOW THE TRACTOR Page *Tilt steering wheel....................44 *Tilt and telescope steering wheel ................44 Air-condition and heating registers (a) ..............45 Front windshield (B) defrosting ................. 45 Dashboard ........................ 47 Display of pto speed ....................50 Switchers, switches and levers ................. 51 Lights switcher (a).....................

  • Page 30: Safety Cabin

    GETTING TO KNOW THE TRACTOR G101 E102 E103 SAFETY CABIN OPENING OF DOORS FROM OUTSIDE OPENING OF DOORS FROM INSIDE The cabin doors can be locked from the 1. Lever for opening of the door from in- Use commonly left side of the outer side.

  • Page 31: Rear Window

    GETTING TO KNOW THE TRACTOR E104 E105 REAR WINDOW SIDE WINDOW It is provided with a grab bar and in open In partly open position it is held by a position it is held by gas struts. plastic window handle. The window can be opened by lifting the handle upwards When driving on an uneven and its pushing to lock it in the groove;...

  • Page 32: Right Rear Panel

    GETTING TO KNOW THE TRACTOR E108 E109 RIGHT REAR PANEL WINDOW MIRRORS The right rear panel includes a storage Before driving or commencement of work place for a PET bottle (1), socket 12V (2) adjust window mirrors to enable observa- and cigarette lighter (3).

  • Page 33: Sun Shield

    GETTING TO KNOW THE TRACTOR FH13N009 F13BN014 SUN SHIELD INTERNAL LIGHTING You can draw out the sun shield by pull- To be turned on and off by means of a ing the handle in the direction of the ar- button marked with the arrow. row.

  • Page 34: Washer Nozzle

    GETTING TO KNOW THE TRACTOR E110 E111 E112 WASHER NOZZLE WASHER TANK WASHER ACTIVATION The nozzle is installed on the bonnet in The tank is installed on the rear wall of the The key in the ignition box shall be in front of the windscreen and adjustable cabin on the outer side.

  • Page 35: Passenger´s Seat

    GETTING TO KNOW THE TRACTOR FH12N020 PASSENGER´S SEAT Passenger´s seat is tiltable and placed on the left mudguard of the cabin. SEAT TILTING OUT Passenger´s seat to be tilted out in the direction of an arrow (1) upward. Locking of the seat is done automatically SEAT TILTING Lift the passenger´s seat in the direction of an arrow (2), pull the lever (3) to the direction of the driver´s seat, tilt the seat in the di- rection of an arrow (4).

  • Page 36: Driver's Seat Mars Svratka

    GETTING TO KNOW THE TRACTOR E113 E114 E115 DRIVER’S SEAT MARS SVRATKA LONGITUDINAL ADJUSTMENT VERTICAL ADJUSTMENT The seat can be adjusted longitudinally The seat can be adjusted vertically by a within range ±75mm (11 positions) after lever on the right side within range ADJUSTMENT ACCORDING TO THE unlocking by the left lever.

  • Page 37: Driver's Seat Grammer Maximo

    GETTING TO KNOW THE TRACTOR E116 DRIVER’S SEAT GRAMMER MAXIMO 1. Lever for adjusting of cushioning of the seat according weight of the driver (ad- justment by turning in direction as shown on the pictogram on the seat bellow). 2. Lever of longitudinal adjustment of the seat (located on the right side of the seat). 3.

  • Page 38: Driver's Seat Sears

    GETTING TO KNOW THE TRACTOR P13N003 DRIVER'S SEAT SEARS The driver's seat Sears can be made with a mechanical (A) or pneumatic (B) suspension. 1. The seat suspension adjustment controller according to the driver's weight (turn it in the direction based on icons shown on the seat bellows) The seat height adjustment controller (release the controller to increase the seat height, tighten the controller to decrease the seat height)

  • Page 39: Air Filter With Active Carbon

    GETTING TO KNOW THE TRACTOR F13BN015 *AIR FILTER WITH ACTIVE CARBON When spraying pesticides and Filters with active carbon are installed instead of the standard dust filter and replace- using the heating filter with active ment is carried out in the same way as in the common filters. The filter should be lo- carbon, the re-circulation control- cated with the white surface on the grid.

  • Page 40: Heating Control Panel, ∗A/C, ∗Radio

    GETTING TO KNOW THE TRACTOR F13BN009 E118 E119 HEATING CONTROL PANEL, ∗A/C HEATING VALVE CONTROL (A) ∗AIR-CONDITION SWITCH (C) a - Heating valve closed A - Heating valve control The A/C system can be switched on/off b - Heating valve open B - Fan control using the pushbutton switch with a sym- FAN CONTROL (B)

  • Page 41: Control Of Air Circulation In The Cabin (D)

    GETTING TO KNOW THE TRACTOR E120 G121 E122 CONTROL OF AIR CIRCULATION IN CORRECT FUNCTION OF THE FAST WARMING-UP OF THE CABIN THE CABIN (D) HEATING AND A/C SYSTEMS SPACE a - Ambient (outdoor) air is sucked It is necessary to create overpressure in Proceed as follows: through the filters into the cabin;...

  • Page 42: Fast Cooling Of The Cabin Space

    GETTING TO KNOW THE TRACTOR E123 E124 FAST COOLING OF THE CABIN OPERATION OF HEATING OF AIR- When spraying pesticides and SPACE CONDITIONING WITH WORK OF THE using the heating filter with active TRACTOR 1. Turn the heating valve control (A) to carbon, the re-circulation control- the left.

  • Page 43: When The Cabin Is Cooled

    GETTING TO KNOW THE TRACTOR E125 WHEN THE CABIN IS COOLED When the cabin is cooled to the desired air temperature, we recommend: − Set the air circulation control (D) from position ‘b’ (air recirculation) to position ‘a’ (sucking of outdoor air). −...

  • Page 44: Control Panel On The Cab Right Piller

    GETTING TO KNOW THE TRACTOR P+13N009 CONTROL PANEL ON THE CAB RIGHT PILLER Switches placement in standard tractor (A) design 1. rear PTO shaft switch 2. front shaft switch 3. two-position switch of the windscreen wiper and washer 4. rear window wiper switch 5.

  • Page 45: Tilt Steering Wheel

    GETTING TO KNOW THE TRACTOR F205 *TILT STEERING WHEEL *TILT AND TELESCOPE STEERING lever (2) in the opposite direction than WHEEL shown by the arrow. Adjusting the angle of the wheel Tilt column of the steering wheel enables The angle can be adjusted by tilting the to adjust the angle and height of the After adjusting, tilt the lever (2) wheel after it is unlocked by moving the...

  • Page 46: Air-Condition And Heating Registers (A)

    GETTING TO KNOW THE TRACTOR F13BN010 F13BN011 AIR-CONDITION AND HEATING REGISTERS (A) FRONT WINDSHIELD (B) DEFROSTING Positionable heating and ∗ air-condition registers, front (A), rear (B). To ensure quick defrosting of the front windshield direct the central heating out- lets (1) under the angle of approx. 45° towards the windshield.
  • Page 47 ACQUAINTANCE WITH TRACTOR F13BN001...

  • Page 48: Dashboard

    ACQUAINTANCE WITH TRACTOR DASHBOARD INDICATORS With engine engaged lights up with failure of hydrostatic steering. If en- 1 - High beam lights (blue). Lights up gine is at standstill, it must be lit. when high beam headlights are on. DEVICES DESCRIPTION 15 - Fuel (orange).
  • Page 49 ACQUAINTANCE WITH TRACTOR F13BN001...
  • Page 50 ACQUAINTANCE WITH TRACTOR SELECTORS AND SWITCHES After pressing the selected switch, the applicable symbol and data is displayed on the display. 25 - Battery voltage button: The voltage value is displayed on the display (with the resolution of 0.1 V). 26 - Button of the number of covered kil- ometres (per day or since the last reset).

  • Page 51: Display Of Pto Speed

    GETTING TO KNOW THE TRACTOR F54e DISPLAY OF PTO SPEED By pressing the switch marked with the arrow, you will display the PTO speed in the left and right parts of the display. It is a number of revolutions with engaged PTO independent revolutions.

  • Page 52: Switchers, Switches And Levers

    GETTING TO KNOW THE TRACTOR SWITCHERS, SWITCHES AND LEVERS a - Lights switcher (off, parking lights, headlamps). b - Switcher of low beams in the mask of the tractor and low beams on the cabin. ∗ Optionally this switch can control the lights on the cabin independently on the lights in the mask of the tractor (on/off).

  • Page 53: Lights Switcher (A)

    GETTING TO KNOW THE TRACTOR E134 E135 E136 LIGHTS SWITCHER (A) SWITCH FOR SWITCHING OVER SWITCH OF WARNING LIGHTS (E) LIGHTS IN THE MASK AND ON THE a - Lighting off. a - Warning lights off. ROOF (B) b - Marker and tail and registration plate b - Warning lights on.

  • Page 54: Front Driving Axle Switch (F)

    GETTING TO KNOW THE TRACTOR E137 E138 E139 FRONT DRIVING AXLE SWITCH (F) PUSHBUTTON OF REAR COMBINED SWITCH OF INDICATOR DIFFERENTIAL LOCK (J) LIGHTS, LOW AND HIGH BEAMS AND Use the front driving axle with FLASH LIGHTS (K) Press the pushbutton to switch on the slipping of rear wheels to in- lock;...

  • Page 55: Ignition Box

    GETTING TO KNOW THE TRACTOR E141 E142 E140 IGNITION BOX KEY IN POSITION "0" KEY IN POSITION "I" The ignition box is located on the dash- Voltage to all consumers, controlled Voltage is connected to all consumers board, see the arrow. through the key, is disconnected.

  • Page 56: Key In Position "Ii

    GETTING TO KNOW THE TRACTOR E143 E144 X145b KEY IN POSITION ”II” LEVER OF MANUAL REFULATION OF CONTROL OF ENGINE STOP FUEL The key is in this position when starting Pulling up the control knob causes im- the engine; voltage is connected to the A - Maximum speed of the engine mediate stop of the engine and it slight starter and all consumers except wipers,...

  • Page 57: Pedals

    GETTING TO KNOW THE TRACTOR G146 E147 G148 PEDALS LEVER OF SHIFTING GEARS SCHEME OF SHIFTING OF GEARS 1. Travel clutch pedal - Main shifting lever Reverse can be shifted only using the 2. Foot brake pedals, connected with a reversing lever.

  • Page 58: Reversing Lever

    GETTING TO KNOW THE TRACTOR P+11NE149 G150 E151 REVERSING LEVER LEVER OF SHIFTING OF ROAD AND TORQUE MULTIPLIER REDUCED GEARS F – Travel forwards; lever forwards The multiplier is controlled electro- R – Travel backward; lever backward Road gears hydraulically using the pushbuttons lo- Neutral cated on the shifting lever.

  • Page 59: Switching On Output Shaft Drive

    GETTING TO KNOW THE TRACTOR P+11NH127b G153 SWITCHING ON OUTPUT SHAFT LEVER OF SHIFTING OF SPEED 540 DRIVE (OR 540E) AND 1,000 RPM OF THE REAR OUTPUT SHAFT This drive can be switched on using Shifting can be carried out when the trac- Shifting of 540 and 1,000 (or switches on the right column of the cab- tor is in standstill by pulling up or pushing...

  • Page 60: Lever Of Switching On Rear Output Shaf Drive

    GETTING TO KNOW THE TRACTOR G154 E155 LEVER OF SWITCHING ON REAR LEVER OF HAND BRAKE AND HITCH OUTPUT SHAF DRIVE FOR SINGLE-AXLE TRAILER Shifting can be carried out when the trac- Hand brake lever. tor is in standstill by pulling up or pushing Lever of the single-axle trailer hitch down the lever.

  • Page 61: Tractors With Travel Speed 40 Km

    GETTING TO KNOW THE TRACTOR E158 E159 E157 TRACTORS WITH TRAVEL SPEED FUEL TANK BATTERY DISCONNECTOR 40 KM.H The fuel tank is located on the right side Disconnect the battery immedi- All types of tractors with driven front axle of the tractor. The volume of this plastic ately using the battery disconnec- that includes brakes in reducers of front tank is 150 litres.

  • Page 62: Driving

    DRIVING Page Before you start the engine ..................63 Starting the engine ....................63 In case the engine does not start ................64 Indications of faults in the heating system..............64 Manipulation with the starter ..................64 Immediately after starting ..................65 Warming-up of the engine ..................
  • Page 63 DRIVING Page Trailer hydraulic brakes..................... 78 Connection and disconnection of quick couplings of the trailer hydraulic brakes..78 Stopping the tractor - hand brake................79 Stopping the engine ....................79 Leaving the tractor ....................79 Warning indication of a hydrostatic steering fault............80 Important warnings ....................

  • Page 64: Before You Start The Engine

    DRIVING G201 P+11NG202 P+11NG203 BEFORE YOU START THE ENGINE STARTING THE ENGINE If the glow plug indicator does not illuminate but flashes, there is an Before you start the engine, make 1. Put the key in ignition - ”0” position. error of the ignition system (Igni- sure: 2.

  • Page 65: In Case The Engine Does Not Start

    DRIVING G204 G205 G206 IN CASE THE ENGINE DOES NOT INDICATIONS OF FAULTS IN THE MANIPULATION WITH THE STARTER START HEATING SYSTEM It is forbidden to start the en- A fault of the heating system is indicated Turn the ignition key back to position ”0”, gine using short-circuited...

  • Page 66: Immediately After Starting

    DRIVING G207 G208 IMMEDIATELY AFTER STARTING WARMING-UP OF THE ENGINE After starting of the engine adjust Further warming-up of the engine should be performed during driving. speed to 800-1000 min and let Warming-up of the engine using long idle run or sudden increase of speed is the engine running without load- harmful for the engine.

  • Page 67: Heater Of Cooling Fluid

    DRIVING E209 E210a ∗HEATER OF COOLING FLUID STARTING OF THE ENGINE USING HEATER OF COOLING FLUID Heating of cooling fluid facilitates starting of the engine at low temperatures. Power It is installed on the right side of the en- supply installation and its protection against dangerous contact shall be made ac- gine block.

  • Page 68: Diesel Particle Filter

    DRIVING FH12N056 DIESEL PARTICLE FILTER The exhaust system of a tractor is equipped with a diesel particle filter which serves for cleaning exhaust fumes. Solid particles (carbon particles) are col- lected and burned in diesel particle filter which originate by burning diesel. The activity of diesel particle filter is signalized by a pair of controls (green and red) on the dashboard.

  • Page 69: Diesel Particle Filter - System Failures Signalization

    DRIVING FH12N075 DIESEL PARTICLE FILTER – SYSTEM FAILURES SIGNALIZATION DIESEL PARTICLE FILTER - FAILURE CODES Failures in diesel particle system failure are signalized by a red control light- ing up on the dashboard with engine running and subsequently by an acous- Failure Operator´s activity tic signal.

  • Page 70: Diesel Particle Filter - Regeneration

    DRIVING FH12N076 When regeneration is achieved, notification information signaliza- DIESEL PARTICLE FILTER - REGENERATION tion goes out (error 36). If this sig- During the operation of a tractor, diesel particle filter is clogged by solid particles nalization does not go out, repeat originating in engine run when burning fuel.

  • Page 71: Shifting Of Gears

    DRIVING E211 P+11NE212 G150 SHIFTING OF GEARS REVERSING LEVER SHIFTING OF ROAD AND REDUCED GEARS The tractors are equipped with a 4-speed Reversing lever selects direction of synchronised gearbox, torque multiplier, movements of the tractor (forward, H – road speeds reversing and two-stage reduction.

  • Page 72: Shifting From Lower To Higher Gear

    DRIVING E214a E215a SHIFTING FROM LOWER TO HIGHER SHIFTING FROM HIGHER TO LOWER GEAR GEAR Tread on the clutch pedal (the clutch is Tread on the clutch pedal and move the disengaged); at the same time release shifting lever through neutral position to the accelerator pedal and shift the de- a lower gear.

  • Page 73: Torque Multiplier

    DRIVING E216 E217 TORQUE MULTIPLIER INDICATION OF FUNCTION OF THE MULTIPLIER The two-stage multiplier is standard equipment of all types of tractors. Engagement of the multiplier (decrease Selection of individual stages of the two- of travel speed) is indicated by a light in- stage multiplier is operated by two dicator on the dashboard.

  • Page 74: Moving Off

    DRIVING G218 MOVING OFF Very fast moving off may cause overloading of the driving mecha- Tread on the clutch pedal. nism, increased consumption of Move the main shifting lever to neutral position. fuel, excessive wearing of tyres Start the engine. and damage to the load.

  • Page 75: Driving Uphill

    DRIVING G219 G220 DRIVING UPHILL DRIVING DOWNHILL Shifting from a higher to a lower Driving downhill without shifted gear when driving uphill should gear is forbidden. When driving be performed soon enough to downhill for a longer time, shift as prevent a drop of speed of the low gear as steep the road is.

  • Page 76: Before A Drive With The New Trac-Differential Lock

    DRIVING G221 E222 G223 DIFFERENTIAL LOCK CONTROL OF FRONT DRIVING AXLE DRIVING WITH ENGAGED FRONT DRIVING AXLE The differential can be locked by press- The front driving axle is engaged in the ing a switch that returns back to its origi- basic position.

  • Page 77: Of The Shifting Lever When The Foot Brakes

    DRIVING E224 G225 G226 FOOT BRAKES AIR BRAKES OF TRAILERS AND WARNING INDICATION OF AIR SEMI-TRAILERS PRESSURE DROP The foot brakes are disk wet type, hy- draulic-controlled, with two pedals and Air brakes of trailers (semi-trailers) and Decrease of air pressure under 450kPa automatic pressure balancer.

  • Page 78: Fore You Set Up, Make Sure That Single-Hose And Double-Hose Brakes

    DRIVING P11NX227 P11NX228 P11NX229 SINGLE-HOSE AND DOUBLE-HOSE SINGLE-HOSE BRAKES DOUBLE-HOSE BRAKES BRAKES The lid is marked by black colour. The lid of the left head is marked by yel- 1. Coupling head of single-hose brakes. When a trailer (semi-trailer) with low colour (braking branch), the lid of the 2.

  • Page 79: Trailer Hydraulic Brakes

    DRIVING P11NE231 TRAILER HYDRAULIC BRAKES CONNECTION AND DISCONNECTION OF QUICK COUPLINGS OF THE Connect the trailer or semi-trailer hydraulic brakes with the quick coupler marked with TRAILER HYDRAULIC BRAKES an arrow. The control of the trailer (semi-trailer) hydraulic brakes and the control of the tractor When connecting and discon- brakes ensure synchronized braking effect of both the vehicles.

  • Page 80: Stopping The Tractor - Hand Brake

    DRIVING G232 G233 G234 STOPPING THE TRACTOR - HAND STOPPING THE ENGINE LEAVING THE TRACTOR BRAKE After stopping the work, if the engine Before you leave the tractor with safety was fully loaded, it is necessary to en- Under normal conditions stop the tractor cabin, do not forget remove the key in sure to let the engine cooled down.

  • Page 81: Warning Indication Of Ahydrostatic Steering Fault

    DRIVING E235 G236 WARNING INDICATION OF A IMPORTANT WARNINGS HYDROSTATIC STEERING FAULT In case that indicator of lubrication, bat- A fault of the hydrostatic steering pump tery recharge or a fault of the hydrostatic occurs when pressure of oil drops under steering is on during normal operation of 120kPa;...

  • Page 82: Running-In The Tractor

    RUNNING-IN THE TRACTOR Page General principles for running-in a new tractor in the course of first 100 operating hours ......................... 82 In the course of first 100 operating hours ..............82 From 100 operating hours ..................83...
  • Page 83 RUNNING-IN THE TRACTOR G251 G252 GENERAL PRINCIPLES FOR RUNNING-IN A NEW TRACTOR IN THE COURSE IN THE COURSE OF FIRST 100 OF FIRST 100 OPERATING HOURS OPERATING HOURS In the course of first 100 operating hours: - perform running-in in normal traffic; - do not load the engine excessively;...
  • Page 84 RUNNING-IN THE TRACTOR E256 FROM 100 OPERATING HOURS After running-in you can work with the tractor without any limitation. Operating values of engines of tractors: Recommended oper- 1400-2300 min ating speed Idle run 800±25 min Operating oil pres- 0.2-0.5 MPa sure Oil pressure at idle min.
  • Page 85 NOTES...

  • Page 86: Transport Use

    TRANSPORT USE Page Front hook ......................... 86 Multi-level quick-adjustable hitch CBM..............86 Height adjustment and dismounting of the multi-level hitch CBM......86 Automatic hitch of the multi-level hitch device CBM..........87 Modular system of hitches for trailers and semi-trailers ..........87 Bracket Module of pivoted pull bar ................

  • Page 87: Front Hook

    TRANSPORT USE E301 E302 E303 FRONT HOOK MULTI-LEVEL QUICK-ADJUSTABLE HEIGHT ADJUSTMENT AND HITCH CBM DISMOUNTING OF THE MULTI-LEVEL It can only be used for towing of the trac- HITCH CBM tor without trailer or other accessories at- It is used for coupling of double-axle of tached.

  • Page 88: Automatic Hitch Of The Multi-Level Hitch Device Cbm

    TRANSPORT USE E304 E305 E306 AUTOMATIC HITCH OF THE MULTI- MODULAR SYSTEM OF HITCHES FOR BRACKET MODULE OF PIVOTED LEVEL HITCH DEVICE CBM TRAILERS AND SEMI-TRAILERS PULL BAR Moving of the lever (1) in direction of the Types of modules: The bracket module of the pivoted pull arrow (a) slides the pin (2) into the upper Fig.

  • Page 89: Bracket Module Of Pivoted Pull Bar With Fixed Pin

    TRANSPORT USE E307 E308 E312 BRACKET MODULE OF PIVOTED BRACKET MODULE WITH BALL Ø 80 ∗TOWING BAR PULL BAR WITH FIXED PIN The bracket with ø 80 is used on- Height of the towing bar can be adjusted Mounting and dismounting of the pivoted ly for coupling of trailers with a within entire extent of the adjustable pull bar should be performed as de-...

  • Page 90: Coupling Of A Single-Axle Trailer

    TRANSPORT USE P+11N003 E311 E309 COUPLING OF A SINGLE-AXLE UNCOUPLING OF A SINGLE-AXLE HITCH CBM FOR SINGLE-AXLE TRAILER TRAILER TRAILERS The hitch for a single-axle trailer can be Coupling can be performed using the in- This can be performed after slight lifting equipped with a hook (A) that is de- ner hydraulic circuit lever (2).

  • Page 91: Coupling With A Trailer Or Semi-Trailer

    TRANSPORT USE G313 G900 COUPLING WITH A TRAILER OR HOOK OF THE MOUNTING FOR A SEMI-TRAILER SINGLE-AXLE TRAILER The tractor can be coupled only with a The hook of the mounting for a single- tractor trailer after matching of operating axle trailer is located in the bracket on brakes of the tractor and pneumatic or the left-hand side of the cabin back wall.

  • Page 92: Maximum Permitted Vertical Static Loading Of Hitches For Trailers And Semi-Trailers

    TRANSPORT USE MAXIMUM PERMITTED VERTICAL STATIC LOADING OF HITCHES FOR TRAILERS AND SEMI- TRAILERS Permitted Permitted Diameter Diameter vertical vertical Hitch type of hitch Hitch type of hitch static static loading loading 2,000kg 31mm 2,000kg 38mm Hitch class D2 Hitch class C 2,000 kg 43mm 1,500 kg...
  • Page 93 TRANSPORT USE MAXIMUM PERMITTED VERTICAL STATIC LOADING OF HITCHES FOR TRAILERS AND SEMI-TRAILERS Permitted Diameter Permitted Diameter Permitted Diameter vertical of the pin vertical of the pin vertical of the pin Hitch type Hitch type Hitch type static (ball) of static (ball) of static...

  • Page 94: Drive Of Farming Machines

    DRIVE OF FARMING MACHINES Page Work with output shaft....................94 Front and rear pto shaft control ................. 95 Rear output shaft – shifting of dependent and independent speed of the shaft ..96 Rear output shaft – shifting of speed of the output shaft 540 and 1,000 or 540E rpm96 Front output shaft ......................

  • Page 95: Work With Output Shaft

    DRIVE OF FARMING MACHINES WORK WITH OUTPUT SHAFT 1. When working with the output shaft pay attention to proper fixing of all covers. 2. After completion of work install always the output shaft cover. 3. Connect and disconnect the articulated shaft of the coupled mechanism to the rear output shaft of the tractor always when the engine is stopped, output shaft disengaged and lever of shifting of dependent and independ- ent rpm of the output shaft in position N - neutral!

  • Page 96: Front And Rear Pto Shaft Control

    DRIVE OF FARMING MACHINES P+13N010 FRONT AND REAR PTO SHAFT CONTROL Engagement (with minimum engine revolutions of 1500 min ) and disengagement of PTO shafts is done by switches: (A) standard tractor – placed on the right pillar of the cab. (B) tractor equipped with electrohydraulics EHR –...

  • Page 97: Rear Output Shaft - Shifting Of Dependent And Independent Speed Of The Shaft

    DRIVE OF FARMING MACHINES G154 G153 E356 REAR OUTPUT SHAFT – SHIFTING REAR OUTPUT SHAFT – SHIFTING FRONT OUTPUT SHAFT OF DEPENDENT AND INDEPENDENT OF SPEED OF THE OUTPUT SHAFT The front output shaft is equipped with a SPEED OF THE SHAFT 540 AND 1,000 OR 540E RPM fixed terminal with 6 or 21 splines and its Shifting is performed by the lever (1)

  • Page 98: Facilitating Connection Of Joint Shaft Of An Aggregated Machine To The Tractor

    DRIVE OF FARMING MACHINES FH12N002 FACILITATING CONNECTION OF JOINT SHAFT OF AN AGGREGATED MACHI- NE TO THE TRACTOR For facilitating the connection of joint shaft of aggregated machine to a tractor a but- ton (1) placed on mudguards can be used. With the engine running and rear PTO shaft switch off, spinning of rear PTO shaft occurs after pressing the button (1).

  • Page 99: Replaceable Terminals Of The Rear Output Shaft

    DRIVE OF FARMING MACHINES E357 E358 REPLACEABLE TERMINALS OF THE Replacement of the terminal shall MAXIMUM TRANSFERRED POWER REAR OUTPUT SHAFT be performed when the engine is Output shaft Transferred power stopped. The tractor is equipped standardly with a front Rpm of the output shaft and terminal having 6 splines.

  • Page 100: Drive Of Machines With Greater Inertial Masses

    DRIVE OF FARMING MACHINES DRIVE OF MACHINES WITH GREAT- ER INERTIAL MASSES (CRUSHERS, ROTARY HARROW, REAPERS, ETC.) The propeller shaft for drive of such machines shall be equipped with a so- called free engine clutch that provides disconnection of the transfer of torques with backward effects from the machine to the tractor.
  • Page 101 NOTES...

  • Page 102: Hydraulic System

    HYDRAULIC SYSTEM Page Hydraulic system..................... 102 Rear three-point hitch control .................. 102 Amount of oil taken from outer hydraulic drives ............103 *Quick couplers with dripping oil reservoir............... 104 Connecting and disconnecting quick couplers ............104 Connecting machinery and tools to outer hydraulic circuit ........105 Connecting machinery and tools assembled from more parts.........

  • Page 103: Hydraulic System

    HYDRAULIC SYSTEM P11N001 P+11N002 HYDRAULIC SYSTEM REAR THREE-POINT HITCH CONTROL It consists of the inner and outer circuits. As a standard, the tractor is equipped with a rear three-point hitch control with Gear pump is the source of pressure oil. mechanical regulation (A), hereinafter referred to as mechanical hydraulics (the Oil is taken from reservoir shared by description of functions in a separate chapter).

  • Page 104: Amount Of Oil Taken From Outer Hydraulic Drives

    HYDRAULIC SYSTEM Working area: in flat terrain Max. amount of oil taken: 20 liters Gearbox filling: standard filling Working area: in a slope Max. amount of oil taken : 13 liters Gearbox filling : standard filling Working area : in flat terrain E413 Max.

  • Page 105: Quick Couplers With Dripping Oil Reservoir

    HYDRAULIC SYSTEM P+11N020 *QUICK COUPLERS WITH DRIPPING CONNECTING AND DISCONNECTING OIL RESERVOIR QUICK COUPLERS On request, dripping system for holding When connecting or disconnecting leakage oil can be installed. Check the quick couplers, be careful about reservoir regularly; if it is full, empty it leakage oil which rests on the ecologically.

  • Page 106: Connecting Machinery And Tools To Outer Hydraulic Circuit

    HYDRAULIC SYSTEM CONNECTING MACHINERY AND TOOLS TO OUTER HYDRAULIC CIRCUIT Connecting a double acting cylinder A double acting cylinder must always be connected to quick couplers of one section. Connecting machinery and tools assembled from more parts When working with agriculture machinery which is assembled from more parts (combinators, scrubbers, or harrows) where the edge frame is hinged to the central frame because it is diagonally folded during transport by independent hydraulic cylinders which are controlled by outer hydraulic circuit of the tractor, it is recommended to connect the lifting arms of the cylinders to quick couplers (3) and (5) which are equipped with a one-way valve.

  • Page 107: Front Outlets Of External Hydraulic Circuit

    HYDRAULIC SYSTEM P13N002 FRONT OUTLETS OF EXTERNAL FRONT OUTLETS OF EXTERNAL HYDRAULIC CIRCUIT CONTROLS HYDRAULIC CIRCUIT Front outlets of external hydraulic circuit are controlled by a lever (a) which has four Upon customer request, the tractor may positions: be equipped with external hydraulic N - Neutral position.

  • Page 108: Mechanical Hydraulics

    MECHANICAL HYDRAULICS Page Hydraulics control panel ..................108 Ways to regulate inner hydraulic circuit..............108 Controlling the inner hydraulic circuit ..............109 Free (floating) position .................... 109 Adjustable stop......................109 Three-point hitch lowering speed control ..............110 Hydraulic system sensitivity control................. 110 Position regulation of the lifting of the rear three-point hitch ........

  • Page 109: Hydraulics Control Panel

    MECHANICAL HYDRAULICS P+11N001 P+11N002 HYDRAULICS CONTROL PANEL WAYS TO REGULATE INNER HYDRAULIC CIRCUIT Hydraulics control panel is located in the Hydraulic system allows of three ways to regulate the lifting of the rear three-point area of the right wing. hitch: Controlling the rear three-point hitch is Position regulation (img.

  • Page 110: Controlling The Inner Hydraulic Circuit

    MECHANICAL HYDRAULICS P+11N003 P+11N004 P+11N009 CONTROLLING THE INNER FREE (FLOATING) POSITION ADJUSTABLE STOP HYDRAULIC CIRCUIT Free (floating) position makes it possible Under default settings, position or power regulation lever to work with tools with a support wheel. recommended to set the adjustable stop lever for selecting floating position, In this position, the arms of the rear (1) to a position on the edge between...

  • Page 111: Three-Point Hitch Lowering Speed Control

    MECHANICAL HYDRAULICS P+11N006 E408 THREE-POINT HITCH LOWERING HYDRAULIC SYSTEM SENSITIVITY SPEED CONTROL CONTROL Three-point hitch lowering speed control Hydraulic system sensitivity control (4) (3) selects the speed of lowering the adjusts the sensitivity of the hydraulics in arms of the rear three-point hitch. power or mixed regulation.

  • Page 112: Position Regulation Of The Lifting Of The Rear Three-Point Hitch

    MECHANICAL HYDRAULICS P+11N008 POSITION REGULATION OF THE LIFTING OF THE REAR THREE-POINT HITCH Position regulation of the lifting of the rear three-point hitch means that the tool connected to the rear three-point hitch is automatically kept in the same height (position) with regard to the tractor. Move lever (1) to the front position (d).

  • Page 113: Power Regulation Of The Lifting Of The Rear Three-Point Hitch

    MECHANICAL HYDRAULICS P+11N010 POWER REGULATION OF THE LIFTING OF THE REAR THREE-POINT HITCH Power regulation of the lifting of the rear three-point hitch means that the tool connected to the rear three-point hitch is automatically being adjusted depending on changing soil resistance. Set the adjustable stop (5) to a position on the edge between floating position and the beginning of the range of lifting of the rear three-point hitch.

  • Page 114: Mixed Regulation Of Lifting The Rear Three-Point Hitch

    MECHANICAL HYDRAULICS P+11N011 MIXED REGULATION OF LIFTING THE REAR THREE-POINT HITCH Mixed regulation of lifting the rear three-point hitch means that the tool connected to the rear three-point hitch is automatically being adjusted depending on changing soil resistance and at the same time it prevents any increase in depth of tilling in case of smaller soil resistance.

  • Page 115: Exterior Rear Hydraulic Arms Controls

    MECHANICAL HYDRAULICS P+11N016 P+11N012 EXTERIOR REAR HYDRAULIC ARMS CONTROLS OUTER HYDRAULIC CIRCUIT Exterior rear hydraulic arms controls are located on the rear right wing. They make it It supplies pressure oil for hydraulic easier for the operator to conncet tools by controlling the movements of the lower devices on outer drives of hydraulics drawbars of the three-point hitch from the outside.

  • Page 116: Outer Hydraulic Circuit Controls

    MECHANICAL HYDRAULICS P+11N015 OUTER HYDRAULIC CIRCUIT CONTROLS Outer hydraulic circuit controls are located on the right wing. lever (a) controls the lower section of distributor – quick couplers (1) and (2) lever (b) controls the central section of distributor – quick couplers (3) and (4) lever (c) controls the upper section of distributor –...

  • Page 117: Locking Control Levers

    MECHANICAL HYDRAULICS P+11N014 LOCKING CONTROL LEVERS Outer hydraulic circuit control levers are locked in neutral (N) position. To unlock them, raise the lock control (1) and turn it to a stop point in the direction shown by the arrow. To lock them again, move the levers to neutral (N) position and turn the lock control in the opposite direction than shown by the arrow to a stop point and...

  • Page 118: Different Functions Of Outer Hydraulic Circuit Control Levers

    MECHANICAL HYDRAULICS P+11N017 DIFFERENT FUNCTIONS OF OUTER HYDRAULIC CIRCUIT CONTROL LEVERS There are four positions of the lever (a): N - Neutral position. Quick coupler drives (1) and (2) are closed and oil in the hydraulic appliance connected is blocked. Lever (a) is locked in this position.
  • Page 119 MECHANICAL HYDRAULICS P+11N018 DIFFERENT FUNCTIONS OF OUTER HYDRAULIC CIRCUIT CONTROL LEVERS There are four positions of the lever (b): N - Neutral position. Quick coupler drives (3) and (4) are closed and oil in the hydraulic appliance connected is blocked. Lever (b) is locked in this position.
  • Page 120 MECHANICAL HYDRAULICS P+11N019 DIFFERENT FUNCTIONS OF OUTER HYDRAULIC CIRCUIT CONTROL LEVERS There are four positions of the lever (b) which controls quick couplers (5) and (6): N - Neutral position. Quick coupler drives (5) and (6) are closed and oil in the hydraulic appliance connected is blocked. Lever (c) is locked in this position.
  • Page 121 NOTES...

  • Page 122: Electro-Hydraulic System

    ELECTRO-HYDRAULIC SYSTEM Page Hydraulics control panel ..................122 Control element functions..................123 Equipment “OFF” ....................123 Blocking cancellation....................124 Quick sinking......................125 Transport of implements..................125 Stop position ......................125 Vibration compensator (damper) ................126 Limitation of the upper position of the three-point hitch ........... 126 Lowering speed .......................

  • Page 123: Hydraulics Control Panel

    ELECTRO-HYDRAULIC SYSTEM P+13HN001 HYDRAULICS CONTROL PANEL Hydraulics control panel is located in the area of the right wing. Controlling the rear three-point hitch is enabled by the inner hydraulic circuit (1). Controlling outer hydraulic circuits (cou- plers) is enabled by outer hydraulic cir- cuit (2).

  • Page 124: Control Element Functions

    ELECTRO-HYDRAULIC SYSTEM F_02_162 F_02_188 CONTROL ELEMENT FUNCTIONS EQUIPMENT “OFF” Lifting switch Electric installation deactivated with the a - Transport, lifting key of the switching box. The electronic b - STOP system is off, the lifting device is blocked. c - Regularity of lowering (working) d - Free position, fast sinking- automatic return of lever to (c) position by a spring Blocking (in transport position) Lowering speed...

  • Page 125: Blocking Cancellation

    ELECTRO-HYDRAULIC SYSTEM F_02_164 F_02_163 BLOCKING CANCELLATION The engine can only be started After the activation of the system EHR first for safety reasons limits if the engine (1) is in position When you switch on the electric installa- the lifting speed of the hydraulic (b).

  • Page 126: Quick Sinking

    ELECTRO-HYDRAULIC SYSTEM F_02_165 F_02_166 F_02_167 QUICK SINKING TRANSPORT OF IMPLEMENTS STOP POSITION Lever (1) in position (d) - free position. Shift the lifting lever (1) to position "a" By moving the lever (1) to position (b) - You must hold the lever in this position; and block it with the moving latch (2).

  • Page 127: Vibration Compensator (Damper)

    ELECTRO-HYDRAULIC SYSTEM F_02_168 F_02_169 VIBRATION COMPENSATOR (DAMPER) LIMITATION OF THE UPPER POSITION OF THE THREE-POINT It is used during transport of a heavy implement attached to the rear three-point hitch. HITCH After activation of the vibration compensator (10) the arms of the rear three-point hitch sink by approx.

  • Page 128: Lowering Speed

    ELECTRO-HYDRAULIC SYSTEM F_02_170 F_02_171 LOWERING SPEED FREE POSITION The lowering speed of the three-point For permanent work with free hydraulic hitch is set with the control (3). system, e.g. during work with a plough with a support wheel the position of the Symbol of the maximum control (4) under the indication (A) and lowering speed...

  • Page 129: Setting The Control Of Three-Point Hitch

    ELECTRO-HYDRAULIC SYSTEM ahc_01 F_02_172a SETTING THE CONTROL OF THREE- MANUAL SETTING OF CONTROL OF The activity of control (lifting and lower- POINT HITCH THREE-POINT HITCH ing) can be monitored by means of indi- cation diodes (8) and (9). Na shift the Perform according to “Cancel blocking”...

  • Page 130: Automatic Control Of Three-Point Hitch

    ELECTRO-HYDRAULIC SYSTEM F_02_172a AUTOMATIC CONTROL OF THREE-POINT HITCH Do the step according to “Cancel blocking” part. Set the control (6) to HITCHTRONIC (AHC) position. By control (4), set the working depth of tools attached to rear three- point hitch. When the implement attached in the rear three-point hitch reaches the depth set by the control (4), control system measures the soil resistance and this value is used as default for further control.

  • Page 131: Using The Rear Control

    ELECTRO-HYDRAULIC SYSTEM F_02_98 FH12N001 F_02_65 USING THE REAR CONTROL EXTERNAL CONTROL BUTTONS OF THE ELECTRO-HYDRAULIC SYSTEM The rear control is used to connect and 1. Lifting disconnect implements. lifting 2. Lowering switching lever (1) on the EHR electro- The movement only lasts as long as the buttons are held. hydraulic control panel must be in posi- tion (b) or (c).

  • Page 132: Indication Of Ehr Errors

    ELECTRO-HYDRAULIC SYSTEM DESCRIPTION OF SIGNALS OF EHR ELECTRO-HYDRAULIC SYSTEM ERRORS Flashing combination of the diagnostic LED (7). Error category Error description Error with internal safety shutdown of the electro-hydraulic system - the electro- F -02 -173 Serious error INDICATION OF EHR ERRORS hydraulic system is out of operation - the The electronic part of the electro- work with the tractor must be stopped...

  • Page 133: Description Of Minor Errors Of The Ehr Electro-Hydraulic System

    ELECTRO-HYDRAULIC SYSTEM F_02_174 DESCRIPTION OF MINOR ERRORS OF THE EHR ELECTRO-HYDRAULIC SYSTEM Flashing combination of the diagnostic LED (7). Error location Possible cause of the error Right dynamometric pin (A) Faulty dynamometric pin Left dynamometric pin (A) Faulty contact or interrupted conductor of the dynamometric Short-circuit of the dynamometric pin conductor Possible overloading of the dynamometric pin Lowering speed control (3)

  • Page 134: Outer Hydraulic Circuit

    ELECTRO-HYDRAULIC SYSTEM P+13N011 P+11N014 OUTER HYDRAULIC CIRCUIT LOCKING CONTROL LEVERS It supplies pressure oil for hydraulic de- Outer hydraulic circuit control levers are vices on outer drives of hydraulics ended locked in neutral (N) position. with couplers. Coupler sockets with 12.5 To unlock them, raise the lock control (1) mm bore are in accordance with the in- and turn it to a stop point in the direction...

  • Page 135: Outer Hydraulic Circuit Controls

    ELECTRO-HYDRAULIC SYSTEM P+13N004 OUTER HYDRAULIC CIRCUIT CONTROLS Outer hydraulic circuit controls are located on the right wing. lever (a) controls the lower section of distributor – quick couplers (1) and (2) lever (b) controls the central section of distributor – quick couplers (3) and (4) lever (c) controls the upper section of distributor –...

  • Page 136: Different Functions Of Outer Hydraulic Circuit Control Levers

    ELECTRO-HYDRAULIC SYSTEM P+13N005 DIFFERENT FUNCTIONS OF OUTER HYDRAULIC CIRCUIT CONTROL LEVERS There are four positions of the lever (a): N - Neutral position. Quick coupler drives (1) and (2) are closed and oil in the hydraulic appliance connected is blocked. Lever (a) is locked in this position.
  • Page 137 ELECTRO-HYDRAULIC SYSTEM P+13N006 DIFFERENT FUNCTIONS OF OUTER HYDRAULIC CIRCUIT CONTROL LEVERS There are four positions of the lever (b): N - Neutral position. Quick coupler drives (3) and (4) are closed and oil in the hydraulic appliance connected is blocked. Lever (b) is locked in this position.
  • Page 138 ELECTRO-HYDRAULIC SYSTEM P+13N007 DIFFERENT FUNCTIONS OF OUTER HYDRAULIC CIRCUIT CONTROL LEVERS There are four positions of the lever (c) which controls quick couplers (5) and (6): N - Neutral position. Quick coupler drives (5) and (6) are closed and oil in the hydraulic appliance connected is blocked. Lever (c) is locked in this position.
  • Page 139 ELECTRO-HYDRAULIC SYSTEM P+13N008 DIFFERENT FUNCTIONS OF OUTER HYDRAULIC CIRCUIT CONTROL LEVERS There are four positions of the lever (d) which controls quick couplers (7) and (8): N - Neutral position. Quick coupler drives (7) and (8) are closed and oil in the hydraulic appliance connected is blocked. Lever (d) is locked in this position.

  • Page 140: Hitches

    HITCHES Page Rear three-point hitch....................140 Safety principles with work with a three-point hitch ..........140 Height adjustment of lifting pull rods ............... 141 Fixed and free position of lower hydraulic pull rods..........141 Limiting pull rods ..................... 141 Upper pull rod......................142 Selection of holes in the bracket ................

  • Page 141: Rear Three-Point Hitch

    HITCHES REAR THREE-POINT HITCH It is designed for coupling of carried or semi-carried farming mechanisms and implements with hitch points of category I or II according to ISO. The categories differ in the length of the hitch axis, i.e. distance of centres of balls of lower hitch joints with attached imple- ments.

  • Page 142: Height Adjustment Of Lifting Pull Rods

    HITCHES E453 E454 E455 HEIGHT ADJUSTMENT OF LIFTING FIXED AND FREE POSITION OF LIMITING PULL RODS PULL RODS LOWER HYDRAULIC PULL RODS The limiting pull rods (1) allow side Lifting pull rod see fig. (A): Fixed position of lower hydraulic pull swings of the lower pull rods.

  • Page 143: Upper Pull Rod

    HITCHES P11NE456 E457 E458 UPPER PULL ROD UPPER PULL ROD SELECTION OF HOLES IN THE BRACKET Length of the upper pull rod (1) is adjust- When extending the upper pull able. The pull rod can be connected to Connection of the upper pull rod to some necessary the tractor to one of four holes in the of the holes "a"...

  • Page 144: Lower Pull Bars With Extensible Terminals

    HITCHES E459 E460 X901 BLOCKING OF LOWER LINKAGES ∗LOWER PULL BARS WITH ∗LOWER PULL BARS WITH HOOKS WITH CBM HOOKS EXTENSIBLE TERMINALS The lower pull bars of the hitch are pro- The lower (3) and upper (4) pull bars of For very difficult working condi- vided with semi-automatic extensible the hitch are provided with hooks CBM.

  • Page 145: Front Three-Point Hitch

    HITCHES E461 X463 ADJUSTMENT OF LIFTING SPEED OF ∗FRONT THREE-POINT HITCH THE FRONT THREE-POINT HITCH It is designed for coupling of front-carried Before commencement of work with the faming mechanisms and implement of implement attached to the front three- category II according to ISO. point hitch it is recommended to adjust When transporting...

  • Page 146: Cotrolling Front Three-Point Hitch

    HITCHES P+11N021 COTROLLING FRONT THREE-POINT HITCH The hitch is equipped with two single acting hydraulic cylinders which are supplied with oil from an additional hydraulic distributor. To lift or lower, use lever (b) of the additional distributor. 3 position lifting 4 position lowering N position...

  • Page 147: Hydraulic Locking Of The Front Three-Point Hitch

    HITCHES E464 F465 P11NE467 HYDRAULIC LOCKING OF THE WORKING AND TRANSPORT DRIVE WITH FARMING MECHANISMS FRONT THREE-POINT HITCH POSITIONS OF THE FRONT THREE- ATTACHED TO THE FRONT THREE- POINT HITCH POINT HITCH Hydraulic locking of the front three-point hitch can be carried out in any position of Working position of the front When driving a tractor farming the hydraulic cylinders using valves in-...

  • Page 148: Change Of Wheels Tread

    CHANGE OF WHEELS TREAD Page Change of front wheels tread on the front driving axle ..........148 Setting of stops on the front driving axle ..............149 Front wheels toe-in....................150 Adjustemnt of toe-in with tractors equipped with a front driving axle....... 151 Mudguards of the front driving axle .................

  • Page 149: Change Of Front Wheels Tread On The Front Driving Axle

    CHANGE OF WHEEL TREAD G503a CHANGE OF FRONT WHEELS TREAD ON THE FRONT 3. Adjust wheels tread by setting the rim to the desired posi- DRIVING AXLE tion. 4. Reinstall the bolts with washers and secure the bolts by the Change of trend can be performed by change of position of the nuts.

  • Page 150: Setting Of Stops On The Front Driving Axle

    CHANGE OF WHEELS TREAD Tire 11,2-24 12,4-24 13,6R24 Treads A (mm) A (mm) A (mm) 1525 1610 1620 1680 1690 1760 1770 1825 1835 1910 1920 E502 SETTING OF STOPS ON THE FRONT In case of tractors equipped with a braked front axle and change of the front DRIVING AXLE wheels tread to the value 1,910mm or 1,920mm it is necessary to check the Carry out setting of the stops in case of...

  • Page 151: Front Wheels Toe-In

    CHANGE OF WHEELS TREAD FRONT WHEELS TOE-IN The value of front wheels toe-in was measured on the rim of the tractor: − With driving axle: 0 to 4mm The toe-in “S“ is given by the difference of the measured values: S = b - a. Before you check the toe-in, it is necessary to inflate the front tyres to the prescribed pressure.

  • Page 152: Adjustemnt Of Toe-In With Tractors Equipped With A Front Driving Axle

    CHANGE OF WHEELS TREAD E504 E505 ADJUSTEMNT OF TOE-IN WITH TRACTORS EQUIPPED WITH A FRONT MUDGUARDS OF THE FRONT DRIVING AXLE DRIVING AXLE Note: The tractors are equipped standardly with hydrostatic steering. The mudguards are mounted on adjust- − Set the wheels symmetrically with the longitudinal axis of the tractor. able brackets that can be adjusted to −...

  • Page 153: Change Of Rear Wheels Tread

    CHANGE OF WHEELS TREAD E506 CHANGE OF REAR WHEELS TREAD Before lifting the tractor do not forget to secure the tractor against any movement by chocking of the front wheels! Tyres Tyre width Adjustable After a change of the wheels tread tighten all bolts, connecting the disk with used (mm) wheel tread...

  • Page 154: Additional Weights

    ADDITIONAL WEIGHTS Page ∗Weights in front of the bonnet mask ..............154 ∗Weights of the front three-point hitch..............154 ∗Weights of rear wheels ..................154 Valve for filling of tyres with a fluid ................155 Chocking of front wheels ..................155 Procedure of filling of tyres with water..............

  • Page 155: Weights In Front Of The Bonnet Mask

    ADDITIONAL WEIGHTS P11NE551 P11NE551 E553 ∗WEIGHTS IN FRONT OF THE ∗WEIGHTS OF THE FRONT THREE- ∗WEIGHTS OF REAR WHEELS BONNET MASK POINT HITCH Combination of Weights weights (pcs) (kg) Weights in front of the mask Weights of the front three-point hitch 2x16 + 2x30 Combination of Weights...

  • Page 156: Valve For Filling Of Tyres Witha Fluid

    ADDITIONAL WEIGHTS G554 G555 VALVE FOR FILLING OF TYRES WITH CHOCKING OF FRONT WHEELS A FLUID Before lifting of rear wheel do not All inner tubes of rear wheels are pro- forget secure tractor vided with valves that allow their filling against movement with a fluid if an extension is used.

  • Page 157: Procedure Of Filling Of Tyres With Water

    ADDITIONAL WEIGHTS E556 E557 PROCEDURE OF FILLING OF TYRES WITH WATER PROCEDURE OF DISCHARGE OF A FLUID FROM TYRES 1. Lift the tractor to relieve the tyre and turn the tyre to position Lift the tractor to relieve the tyre and turn the tyre to position the tyre valve upwards (A).

  • Page 158: Maximum Weight Of Fluid (Kg) According To Dimensions Of Tyres

    ADDITIONAL WEIGHTS MAXIMUM WEIGHT OF FLUID (kg) ACCORDING TO DIMENSIONS OF TYRES Tyre dimensions 12,4-36 14,9-28 16,9-28 16,9-30 480/70R30 16,9-34 18,4-30 18,4-34 Weight (kg) NON-FREEZING SOLUTION FOR FILLING OF TYRES Water for prepa- Calcium Solidification Solution density Lime Total Additional ration of solution chloride point...
  • Page 159 NOTE...

  • Page 160: Electric Installation

    ELECTRIC INSTALLATION Page Essential service information................... 160 Battery........................161 Maintenance of the battery..................161 Alternator......................... 162 Maintenance of the alternator.................. 162 Charging control ...................... 163 Layout of fuses in the fuse box................164 Check of adjustments of lights in the mask of the tractor ........165 Adjustment of lights in the mask of the tractor............

  • Page 161: Essential Service Information

    ELECTRIC INSTALLATION E602 ESSENTIAL SERVICE INFORMATION The battery shall always be connected with “minus” pole to the frame and “plus” pole to the alternator. Reverse connection of the battery destroys the semi-conducting equipment of the alternator. With use of an additional battery for starting of the trac- tor, do not forget connect the outlets "plus"...

  • Page 162: Battery

    ELECTRIC INSTALLATION E603 E604 BATTERY MAINTENANCE OF THE BATTERY The battery (1) is installed on the left Keep the battery clean and fixed safely to the vehicle. However, the fixing device may side, under the cabin. not deform the battery case. In case of polypropylene batteries electrolyte level shall The battery disconnector (2) in installed not be under the minimum level mark as seen on the case.

  • Page 163: Alternator

    ELECTRIC INSTALLATION E605 E606a ALTERNATOR MAINTENANCE OF THE ALTERNATOR It is accessible after opening of the During cleaning and washing of the tractor protect the alternator against water bonnet. Recharging of the battery is or diesel oil! Alternator shall not be disconnected from the battery during run of the engine! indicated by a red light on the dashboard cluster;...

  • Page 164: Charging Control

    ELECTRIC INSTALLATION F13BN027 F13BN026 FUSE BOX CHARGING CONTROL is accessible after removing the left cov- Charging control has two functions. er of steering console. If there is Fuses (1) are shear and when replacing red light with the engine running, it is a charging failure, them, it is necessary to keep prescribed orange light signalizes a state when electrical installation of tractor has such intake values of the fuse.

  • Page 165: Layout Of Fuses In The Fuse Box

    ELECTRIC INSTALLATION LAYOUT OF FUSES IN THE FUSE BOX Pos. Fuse Protected system rating Interrupter of warning lights, Stop lights Horn, beacon, EHR Control of front driving axle, control of differ- ential lock, dashboard power supply, High beams with indicator Left marker lights, dashboard illumina- tion, registration plate illumination Right marker lights, rear working headlight...

  • Page 166: Check Of Adjustments Of Lights In The Mask Of The Tractor

    ELECTRIC INSTALLATION E609 G610 CHECK OF ADJUSTMENTS OF LIGHTS IN THE MASK OF THE TRACTOR ADJUSTMENT OF LIGHTS IN THE MASK OF THE TRACTOR When checking the headlamps using a testing wall, the tractor shall stand on a hori- zontal surface and the tyres inflated to the prescribed pressure. Basic vertical ad- Adjustment is carried out by all screws justment is 3.5% at unladen weight of the tractor.

  • Page 167: Check Of Adjustment Of Lights On The Roof Of The Cabin

    ELECTRIC INSTALLATION G611 CHECK OF ADJUSTMENT OF LIGHTS ON THE ROOF OF THE CABIN In vertical direction any point of the illuminated area within plane of the road to the left from the longitudinal vertical plane passing through the headlight centre shall not be more than 30m from the front outline of the tractor.

  • Page 168: List Of Lamps

    ELECTRIC INSTALLATION QQQ_G612 LIST OF LAMPS Pos. Locations of lamps Voltage Power Socket Note Main headlights H4 55/60W P 43t Roof low beams H7 PX26d Front combined lights Direction indicators P21W BA 15s Marker lights R5W BA 15s Working and ploughing headlamps PGJ19-5 Rear combined lights Tail and stop lamps...
  • Page 169 NOTES...

  • Page 170: Tractor Maintenance

    Specification of oils for zetor engines equipped by diesel particle filter....175 Oils for zetor engines which are equipped with diesel particle filter ......175 Oils for zetor engines which are not equipped with diesel particle filter ....176 Oils for front output shaft ..................176 Oils for tractor transmission gearing................

  • Page 171: Operations Carried Out Daily Before Beginning Of Work

    TRACTOR MAINTENANCE OPERATIONS CARRIED OUT DAILY BEFORE BEGINNING OF WORK Before engine start After engine start Check of amount of oil in engine Check of engine lubrication function (indicator lamp) Check of amount of coolant and impermeability of joints of the Check of charge function (indicator lamp) cooling system Check of steering function (indicator lamp)

  • Page 172: Operations Carried Out After Every 500 Hours Of Work

    TRACTOR MAINTENANCE OPERATIONS CARRIED OUT AFTER EVERY 500 HOURS OF WORK Diesel particle filter maintenance Check of V-belt tension Check of clearances in the whole hydrostatic steering system Check of front axle pin clearance Check of adjustment of coupling and brake pedal clearance Check of foot brake and handbrake function Check of trailer brake function Check of air-pressure system impermeability and function...

  • Page 173: Operations Carried Out Outside The Interval Of 500 Hours Of Work

    TRACTOR MAINTENANCE OPERATIONS CARRIED OUT OUTSIDE THE INTERVAL OF 500 HOURS OF WORK In a new tractor or a tractor after over- haul hours of work Condition of engine hour-meter Always after…. Check and adjustment of valve clear- 2000 ance (engine STAGE III A 8V) Check of injector opening pressure and injection nozzle function (engine 2000...

  • Page 174: Replacement Of Fillings And Filters

    TRACTOR MAINTENANCE REPLACEMENT OF FILLINGS AND FILTERS In a new tractor or a trac- tor after overhaul hours of Always after …. Condition of engine hour-meter work Replacement of engine oil Replacement of engine oil filter cartridge Replacement of fuel filter cartridge Replacement of air filter cartridge 1000 Replacement of air filter safety cartridge...

  • Page 175: Fuels, Coolants And Lubricants Used - Amounts

    TRACTOR MAINTENANCE FUELS, COOLANTS AND LUBRICANTS USED - AMOUNTS Name liter Brake fluid Coolant 20,5 Oil in engine Oil for hydrostatic steering Oil for front driving axle housing Oil for front driving axle planet reducers 2x0,6 Oil for front driving axle planet reducers equipped with brakes 2x1,7 Oil for portal 2x1,9...

  • Page 176: Specification Of Oils For Zetor Engines Equipped By Diesel Particle Filter

    TRACTOR MAINTENANCE SPECIFICATION OF OILS FOR ZETOR ENGINES EQUIPPED BY DIESEL PARTICLE FILTER Classification Viscosity class Performance class ACEA E9/E7 10W-40 API CJ-4/SM OILS FOR ZETOR ENGINES WHICH ARE EQUIPPED WITH DIESEL PARTICLE FILTER Oil labeling Viscosity class Performance class...

  • Page 177: Oils For Zetor Engines Which Are Not Equipped With Diesel Particle Filter

    TRACTOR MAINTENANCE OILS FOR ZETOR ENGINES WHICH ARE NOT EQUIPPED WITH DIESEL PARTICLE FILTER Oil marking Viscosity class Output class Shell Rimula R3 X 15W-40 API CH-4 MOL Dynamic Transit 15W-40 API CI-4 MOL Dynamic Turbo Diesel 15W-40 API CF-4...

  • Page 178: Oils For Tractor Transmission Gearing

    TRACTOR MAINTENANCE OILS FOR TRACTOR TRANSMISSION GEARING Viscosity class Output class API Suitability of use Specifica- SAE J 306 MAR 85 SAE J 308 NOV 82 tion 80 W GL-4 All year round MIL-L-2105 OILS FOR TRACTOR TRANSMISSION GEARING tab. 2 Producer Oil marking Viscosity class...

  • Page 179: Oils For Front Drive Axle

    TRACTOR MAINTENANCE OILS FOR FRONT DRIVE AXLE Producer Oil marking Viscosity class Output class Agip Rotra Multi THT GL-4 Aral Fluid HGS GL-4 Esso Torque Fluid 62 GL-4 Fuchs Titan Supergear 80W-90 GL-4/GL-5 Titan Hydramot 1030MC 10W-30 GL-4 Titan Renep 8090MC 80W-90 GL-4/GL-5 ÖMV...

  • Page 180: Plastic Lubricant For Tractor

    TRACTOR MAINTENANCE PLASTIC LUBRICANT FOR TRACTOR Type Classification MOGUL LA 2 ISO 6743/9 CCEB 2/3, ISO - L - XBCEA 2 MOGUL LV 2M ISO 6743/9 CCEB 2/3 ÖMV signum DIN 51825-K 2 C-30 Shell retinax HD2 DIN 51825 KP 2 K-20 Liton LT 2EP ORLEN OIL Liten®...

  • Page 181: Fluid For Tractor Cooling System

    FRIDEX - STABIL and FRIDIOL 91 may be mixed. Possibility to mix with fluids of other producers hasn’t been tested FUEL FOR ZETOR ENGINES WHICH ARE NOT EQUIPPED WTH DIESEL PARTICLE FILTER Summer diesel for the period of April 1 to October 31.

  • Page 182: Fuel For Zetor Engines Which Are Equipped With Diesel Particle Filter

    TRACTOR MAINTENANCE FUEL FOR ZETOR ENGINES WHICH ARE EQUIPPED WITH DIESEL PARTICLE FILTER Diesel complies with EN 590 standard IMPORTANT NOTE! By using motor oil with elevated sulphur content, the service life of diesel particle filter can be significantly reduced.

  • Page 183: Tractor Lubrication Chart

    TRACTOR MAINTENANCE TRACTOR LUBRICATION CHART FRONT DRIVING AXLE Pos. Name Number of lubr. points Kingpins Central pin Connecting shaft coupling...
  • Page 184 TRACTOR MAINTENANCE SUSPENSION FOR SINGLE-AXLE TRAILER Pos. Name Number of lubr. points Hook pin bearings...
  • Page 185 TRACTOR MAINTENANCE THREE-POINT SUSPENSION Pos. Name Number of lubr. points Pins of hydraulic auxiliary cylinders Lifting linkages...
  • Page 186 TRACTOR MAINTENANCE FRONT THREE-POINT SUSPENSION Pos. Name Number of lubr. points Pins of cylinders of front three-point suspension SUSPENSION MOUTH FOR TRAILER Pos. Name Number of lubr. points Suspension mouth for trailer...
  • Page 187 TRACTOR MAINTENANCE UPPER LINKAGE BRACKET Pos. Name Number of lubr. points Pins of upper linkage bracket...
  • Page 188 TRACTOR MAINTENANCE PIN OF COUPLING SWITCHING OFF Pos. Name Number of lubr. points Pin of coupling switching off...

  • Page 189: Overhaul In Proxima Tractors

    TRACTOR MAINTENANCE OVERHAUL IN PROXIMA TRACTORS Overhaul of the tractor is necessary if its subsequent use is not economical, most of its parts require repair or the overall technical condition endangers safety of transport. If all instructions for maintenance are followed in accordance with the manufacturer’s documentation and in work in moderate cli- mate and on flat terrain the engine and gear mechanism average service life is 8000 hours of work.

  • Page 190: Maintenance Instructions

    MAINTENANCE INSTRUCTIONS Page Front bonnet opening ....................191 Check of engine oil level ..................191 Discharge of engine oil.................... 191 Replacement of full-flow engine oil cleaner ............. 192 Pouring of oil into engine..................192 Replacement of fuel filter cartridge................193 Bleeding of fuel system ...................
  • Page 191 MAINTENANCE INSTRUCTIONS Page Maintenance of the air-conditioning (a/c) system............ 207 Maintenance and care for tyres................208 Inflation of tyres....................... 208 Laying by the tractor ....................208 Gearbox distributor – replacement of oil cleaner cartridge........209 Diesel particle filter maintenance ................209...

  • Page 192: Front Bonnet Opening

    MAINTENANCE INSTRUCTIONS NM13N107 E702 E703 FRONT BONNET OPENING CHECK OF ENGINE OIL LEVEL DISCHARGE OF ENGINE OIL Opening the bonnet: Check oil level every day, before start of 1. Screw out the drain plug (1), the best Unlock the bonnet by pulling the draw operation, on the tractor standing on a immediately after a drive or warming- bar (1) in the direction of an arrow, grip...

  • Page 193: Replacement Of Full-Flow Engine Oil Cleaner

    MAINTENANCE INSTRUCTIONS E704 E705 REPLACEMENT OF FULL-FLOW POURING OF OIL INTO ENGINE ENGINE OIL CLEANER Pour prescribed volume of oil into the fill- It is replaced with each replacement of ing hole (2, start the engine and let it engine oil. Before re-installation of a new running for 2 to 3 minutes at 750 to 800 cleaner clean the sealing surface of the rpm.

  • Page 194: Replacement Of Fuel Filter Cartridge

    MAINTENANCE INSTRUCTIONS E706 E707 E708 REPLACEMENT OF FUEL FILTER BLEEDING OF FUEL SYSTEM CARTRIDGE 4. Bleed the injection pump in the same Before bleeding put a suitable way. Before replacement of the fuel container under the engine to 5. Carry out bleeding by the screw (3) that filtration cartridge put a suitable catch any fuel leakingfrom the is located on the pump body.

  • Page 195: Maintenance Of Dry Air Cleaner - Indicator Of Clogging

    MAINTENANCE INSTRUCTIONS G710 G711 MAINTENANCE OF DRY AIR FUNCTION OF INDICATOR OF CLEANER – INDICATOR OF CLOGGING CLOGGING Degree of clogging of the air filter is indi- Maintenance of the cleaner should be cated by position of the slider (1) in the carried out when indicator of clogging indicator window.

  • Page 196: Instructions For Maintenance Of Dry Air Cleaner

    MAINTENANCE INSTRUCTIONS X712 G713 QQQ_G714 INSTRUCTIONS FOR MAINTENANCE REGENERATION OF THE MAIN AIR REPLACEMENT OF AIR CLEANER OF DRY AIR CLEANER CLEANER CARTRIDGE LOCKING CARTRIDGE − Pull out the main cartridge of the dry − Pull out the locking cartridge of the dry Carry out maintenance of the air cleaner as follows: cleaner (2).

  • Page 197: Reinstallation Of Air Cleaner Cartridges

    MAINTENANCE INSTRUCTIONS G715 REINSTALLATION OF AIR CLEANER CARTRIDGES Reinstall the air cleaner cartridges in re- verse order. During this operation pay attention to: - cleanness of contact surfaces, - cartridges may not be deformed and may not vibrate after installation, - perfect tightness of the whole cleaner shall be ensured after closed with the lid,...

  • Page 198: Check Of Oil Level In Hydrostatic Steering Tank

    MAINTENANCE INSTRUCTIONS E719 G750 E721 CHECK OF OIL LEVEL IN REPLACEMENT OF OIL AND HYDRO- under working cylinder hoses and HYDROSTATIC STEERING TANK STATIC STEERING FILTRATION under the drain tube). CARTRIDGE 11. Start the engine and at idle speed Carry out checks every day before start (max.

  • Page 199: Bleeding Of Hydrostatic Steering Hydraulic Circuit

    MAINTENANCE INSTRUCTIONS E722 E723 BLEEDING OF HYDROSTATIC STEERING HYDRAULIC CIRCUIT 1. Secure the tractor against any movement and lift the front axle. With all bleeding operations on 2. Start the engine let it running at idle speed for approx. 1 minute. the hydrostatic steering watch oil 3.

  • Page 200: Replacement Of Hydrostatic Steering Hoses

    MAINTENANCE INSTRUCTIONS G719 REPLACEMENT OF HYDROSTATIC STEERING HOSES The hoses shall be replaced after four years from the date of their manufacturing (the date can be found on their surface) or after 3,500 Mh of the tractor or in case that any traces of their damage are found (weeping of a hose, local bulging, leakage of work- ing medium around terminals and from the surface, damaged jacket by rubbing against metal frame, damaged outer braid of low-pressure hoses).

  • Page 201: Replacement Of Cooling Fluid

    MAINTENANCE INSTRUCTIONS G725 E726 G716 REPLACEMENT OF COOLING FLUID 2. Drain cooling fluid from the tank (C). 5. Fill the cooling system with an anti- Follow this procedure: The drain screw is accessible after freezing mixture. 1. Open the heating circuit cock (A) and removal of the left part of the bonnet.

  • Page 202: Check And Replacement Of Oil In Gearbox, Axle Drive And Rear Axle Portals

    MAINTENANCE INSTRUCTIONS E728a E729 E730 CHECK AND REPLACEMENT OF OIL DRAINAGE AND INSPECTION HOLES IN GEARBOX, AXLE DRIVE AND 1. *Inspection and oil filling screw of the 1. Drain plug of the gear mechanism. REAR AXLE PORTALS axle shaft case (applicable for stan- 2.

  • Page 203: Changing Suction Filter

    MAINTENANCE INSTRUCTIONS P11004 P11N005 CHANGING SUCTION FILTER CHANGING INSERTION OF OIL CLEANER Suction filter is located on the left side of gearbox. To change the filter, empty the oil from gearbox. Oil cleaner is located on the left side of gearbox.

  • Page 204: Front Output Shatf

    MAINTENANCE INSTRUCTIONS F206 ∗FRONT OUTPUT SHATF With replacement of oil it is necessary to The inspection and oil filling plug is lo- clean the screen oil cleaner (2). This cated on the front output shaft face. screen-type cleaner is accessible after Note: A plug or hollow screw is installed removal of the retaining ring and the lid.

  • Page 205: Lubrication And Filling Points Of The Front Driving Axle

    MAINTENANCE INSTRUCTIONS E733 G731 G735a LUBRICATION AND FILLING POINTS OIL FILLING, INSPECTION AND REFILLING OF BRAKE FLUID OF THE FRONT DRIVING AXLE DRAIN HOLES OF FRONT WHEEL The tank is located on the left side of the REDUCERS 1 - Steering knuckle lubricator. tractor in front of the cabin and accessi- 2 - Sliding bearing (2x) of the front driv- Carry out check, filling and draining of oil...

  • Page 206: Cleaning Of Heating System Filters

    MAINTENANCE INSTRUCTIONS F13BN030 F13BN031 CLEANING OF HEATING SYSTEM *AIR FILTER WITH ACTIVE CARBON FILTERS Filters with active carbon are installed instead of the standard dust filter and re- Carry out regeneration of filters, installed placement is carried out in the same way as in the common filters. The filter should under covering grilles above front glass be located with the white surface on the grid.

  • Page 207: Instructions For Installation Of The Carbon Filter

    MAINTENANCE INSTRUCTIONS G731 G732 INSTRUCTIONS FOR INSTALLATION DRAINAGE OF CONDENSATE FROM CHECK OF TIGHTNESS OF AIR OF THE CARBON FILTER AIR ACCUMULATOR SYSTEMS − Fill the air accumulator up to the max- 1. Remove the worn out filter from the air Drain condensate by pulling the ring to duct neck.

  • Page 208: Working Pressure Of Air Brakes

    MAINTENANCE INSTRUCTIONS G733 E740 E741 WORKING PRESSURE OF AIR MAINTENANCE OF THE AIR-CONDITIONING (A/C) SYSTEM BRAKES Cleaning of the A/C condenser is the most important part of maintenance of In case of a single hose (1) and double- this equipment (it is installed in front of the engine radiator). hose (2) designs, air pressure on the Clogged A/C condenser reduces effectiveness of cooling of the A/C system double-hose coupling head (red capsule)

  • Page 209: Maintenance And Care For Tyres

    MAINTENANCE INSTRUCTIONS G736 E743 MAINTENANCE AND CARE FOR TYRES LAYING BY THE TRACTOR Check regularly outer surfaces of the tyres and their sides for defects in side walls In case that the tractor has to be put out and at tyre beeds and damaged tyre skeletons. of operation for a longer period (storage), support the tractor and reduce pressure Take out of service tyres with any defects.

  • Page 210: Gearbox Distributor - Replacement Of Oil Cleaner Cartridge

    MAINTENANCE INSTRUCTIONS G749 GEARBOX DISTRIBUTOR – REPLACEMENT OF OIL CLEANER CARTRIDGE DIESEL PARTICLE FILTER MAINTENANCE The gearbox distributor is located on the right side of the tractor behind the fuel tank; the oil cleaner is accessible from the bottom of the tractor. Leave the maintenance of diesel particle filter to an authorized ser- vice.
  • Page 211 NOTES...

  • Page 212: Adjustments

    ADJUSTMENTS Page Stretching of v-belt ....................212 ∗Stretching of a/c compressor v-belt ............... 212 Bleeding of tractor brake system................213 1. Bleeding of the main brake valve for trailers ............214 2. Bleeding of brakes of rear wheels ............... 215 3.

  • Page 213: Stretching Of V-Belt

    ADJUSTMENTS E751 STRETCHING OF V-BELT With correct stretching of the V-belt the slack of the belt shall be 5.5mm when a force 25N to one belt is applied. Stretch the V-belt to the prescribed value after releasing of the alternator fixing screws (1, 2).

  • Page 214: Bleeding Of Tractor Brake System

    ADJUSTMENTS G735a E757 BLEEDING OF TRACTOR BRAKE Carry out bleeding of the pneumatic Warning: SYSTEM brake system for trailers and foot brakes With bleeding of a pneumatic of the rear wheels with disconnected brake systém for trailers abd Carry out bleeding of the brake system brake pedals, separately for each wheel.

  • Page 215: Bleeding Of The Main Brake Valve For Trailers

    ADJUSTMENTS E758 1. BLEEDING OF THE MAIN BRAKE VALVE FOR TRAILERS This operation should be carried out at 730±20 kPa in the system using the following procedure: 1. Refill the missing volume of brake fluid in the expansion tank to the maximum level 2.

  • Page 216: Bleeding Of Brakes Of Rear Wheels

    ADJUSTMENTS E759 2. BLEEDING OF BRAKES OF REAR WHEELS Carry out bleeding as follows: 1. Check level of brake fluid in the expansion tank. Refill missing volume to the max- imum if necessary. 2. Slide a hose onto the bleeding screw (2) of the brake cylinder after prior removal of a rubber cap from the screw and sink other end of the hose to the bottom of a transparent container filled partly with brake fluid (3).

  • Page 217: Bleeding Of The Brake System Of Front Driving Axle

    ADJUSTMENTS E760 E761 3. BLEEDING OF THE BRAKE Carry out bleeding as follows: SYSTEM OF FRONT DRIVING AXLE 1. Check level of brake fluid in the expansion tank. Refill missing volume to the max- imum if necessary. Before bleeding procedure it is always 2.

  • Page 218: Bleeding Of Hydraulic Brakes Of The Trailer

    ADJUSTMENTS E762 4. BLEEDING OF HYDRAULIC BRAKES OF THE TRAILER Carry out bleeding as follows: 1. Refill missing volume of brake fluid in the expansion tank to the maximum. 2. Remove the cap on the bleeding screw (2) of the trailer hydraulic brake valve (1) that is located on the left front bracket of the cabin silentblock.

  • Page 219: Check And Adjustment Of Foot And Hand Brakes

    ADJUSTMENTS CHECK AND ADJUSTMENT OF FOOT AND HAND BRAKES Carry out adjustment in the following or- der: 1. Adjustment of the foot brake 2. Adjustment of the hand brake Any other procedure is not possible as well as adjustment of only foot or only hand brake.

  • Page 220: Adjustment Of Hand Brake

    ADJUSTMENTS In case that some asymmetry of braking 5. Lift and lower the hand brake lever (1) between the left and right brake occurs several times to eliminated any possi- after such adjustment, it is necessary to ble plays between the components. release the adjustment screw (7) of that 6.

  • Page 221: Adjustment Of Clutch Pedal Play

    ADJUSTMENTS E764 E765 ADJUSTMENT OF CLUTCH PEDAL BLEEDING OF CLUTCH HYDRAULIC ENGINE TRAVEL CLUTCH PLAY CIRCUIT ADJUSTMENT Correct play between the piston rod of Carry of bleeding using the same proce- The travel clutch is designed in such the pedal and piston of the main cylinder dure as bleeding of the rear brake sys- manner that no adjustment is required is not adjustable –...

  • Page 222: Adjustment Of Hitch For Single-Axle Trailers

    ADJUSTMENTS E766 G767 ADJUSTMENT OF HITCH FOR ADJUSTMENT OF BOWDEN CABLE SINGLE-AXLE TRAILERS The hitch is in transport position. The 1. Lift the hydraulic arms to their upper Bowden cable shall be stretched so that (transport) position with selected posi- there is no play on the control lever in tion regulation (P) the cabin.

  • Page 223: Calibration Of Travel Speed Of Digital Dashboard

    ADJUSTMENTS E769 E770 E771 CALIBRATION OF TRAVEL SPEED OF − Locate the tractor at the beginning of − Press (B) button. DIGITAL DASHBOARD − If calibration has been completed with- the hundred-metre track − Press the (A) and (B) buttons simulta- out errors, there will be acoustic signal Dashboard is calibrated after the assem- neously.

  • Page 224: Essential Technical Parameters

    ESSENTIAL TECHNICAL PARAMETERS Page Main dimensions of the tractor (mm) ............... 224 Technical specifications of engines of the tractors STAGE IIIA 8V ......225 Technical specifications of engines of the tractors STAGE IIIB 16V ....... 227 Permitted max. Loading of front axle (kg) ............... 229 Permitted max.

  • Page 225: Main Dimensions Of The Tractor (Mm)

    ESSENTIAL TECHNICAL PARAMETERS MAIN DIMENSIONS OF THE TRACTOR (MM) Note Contour length with a hitch device and lowered front three-point hitch 4,708 without additional weights Contour length with a hitch device and without the front three-point hitch 4,067 without additional weights Width over rear mudguards 1,890 Height to the exhaust pipe mouth...

  • Page 226: Technical Specifications Of Engines Of The Tractors Stage Iiia 8V

    ESSENTIAL TECHNICAL PARAMETERS TECHNICAL SPECIFICATIONS OF ENGINES OF THE TRACTORS STAGE IIIA 8V Model of the tractor Proxima Plus 90 Proxima Plus 100 Proxima Plus 110 Model of the engine 1205 1005 1305 compression ignition, four-stroke engine with direct injection of Type of engine fuel, turbo-charged Design...
  • Page 227 ESSENTIAL TECHNICAL PARAMETERS TECHNICAL SPECIFICATIONS OF ENGINES OF THE TRACTORS STAGE IIIA 8V Model of the engine 1205 1005 1305 Valve gear type Oil cleaner full-flow type, disposable Fuel cleaner single-stage, with replaceable cartridge Type of injection pump PP 4M 10P1i 3780 PP 4M 10P1i 3775 PP 4M 10P1i 3776 Nozzle type...

  • Page 228: Technical Specifications Of Engines Of The Tractors Stage Iiib 16V

    ESSENTIAL TECHNICAL PARAMETERS TECHNICAL SPECIFICATIONS OF ENGINES OF THE TRACTORS STAGE IIIB 16V Model of the tractor Proxima Plus 90 Proxima Plus 100 Proxima Plus 110 Model of the engine 1206 1006 1306 compression ignition, four-stroke engine with direct injection of Type of engine fuel, turbo-charged Design...
  • Page 229 ESSENTIAL TECHNICAL PARAMETERS TECHNICAL SPECIFICATIONS OF ENGINES OF THE TRACTORS STAGE IIIB 16V Model of the engine 1206 1006 1306 Valve gear type Oil cleaner full-flow, disposable Fuel cleaner single-stage with replaceable cartridge Advanced injection angle ° Valve play of cold engine −...

  • Page 230: Permitted Max. Loading Of Front Axle (Kg)

    ESSENTIAL TECHNICAL PARAMETERS PERMITTED MAX. LOADING OF FRONT AXLE (KG) Wheel gauge (mm) Travel speed km.h 1,525 1,610 – 1,620 1,680 – 1,690 1,760 – 1,770 1,825 – 1,835 4,000 (4,500*) 4,000 (4,500*) 4,000 (4,500*) 3,800 3,600 3,000 3,000 3,000 2,800 2,600 3,000...

  • Page 231: Permitted Maximum Weight Of Vehicle Set "Tractor + Mechanism" (Kg)

    ESSENTIAL TECHNICAL PARAMETERS PERMITTED MAXIMUM WEIGHT OF VEHICLE SET ”TRACTOR + MECHANISM“ (KG) Travel speed (km.h Maximum weight of the vehicle set 7,500 7,000 6,600 6,000 CONDITION OF STEERAGE Travel speed Loading of the front axle of the tractor of total weight (km.h tractor + carried mechanism (%) max.

  • Page 232: Loading Capacity Of Front Tyres

    ESSENTIAL TECHNICAL PARAMETERS LOADING CAPACITY OF FRONT TYRES Travel speed 40 km.h 30 km.h 20 km.h 8 km.h Tyre loading Tyre loading Tyre loading Tyre loading Tyre size capacity (kg) capacity (kg) capacity (kg) capacity (kg) tyre inflation tyre inflation tyre inflation tyre...

  • Page 233: Loading Capacity Of Rear Tyres

    ESSENTIAL TECHNICAL PARAMETERS LOADING CAPACITY OF REAR TYRES Travel speed 40 km.h 30 km.h 20 km.h 8 km.h Tyre loading Tyre loading Tyre loading Tyre loading Tyre size capacity (kg) capacity (kg) capacity (kg) capacity (kg) inflation inflation inflation inflation tyre tyre tyre...

  • Page 234: Permitted Combinations Of Wheels For Tractors

    ESSENTIAL TECHNICAL PARAMETERS PERMITTED COMBINATIONS OF WHEELS FOR TRACTORS Front wheels Rear wheels Tyre size equivalent Tyre size equivalent 11,2-24 11,2R24 13,6-36 16,9-30 16,9R30 480/70R30 12,4-24 12,4R24 18,4 -30 18,4 R30 360/70R24 520/70R30 16,9-34 16,9R34 480/70R34 13,6-36 13,6-24 13,6R24 16,9-34 16,9R34 380/70R24 480/70R34...

  • Page 235: Power

    ESSENTIAL TECHNICAL PARAMETERS POWER Proxima Proxima Proxima Model of the tractor Plus 90 Plus 100 Plus 110 Power on the output shaft (kW±2%) - at nominal speed of the engine and engaged 1,000 min the output shaft Not run-in engine (up to 100 Mth) 62.5 Run-in engine (from 100 Mth) 52.5...

  • Page 236: Forward Travel Speed Of The Tractor - 30 Km/H

    ESSENTIAL TECHNICAL PARAMETERS FORWARD TRAVEL SPEED OF THE TRACTOR - 30 KM/H Speed of dependent rear Speed of dependent rear Speed of the tractor in km/h at nominal output shaft 540/1000 at output shaft 540/540E at speed of the engine (2,200 rpm) and given nominal speed of the engine nominal speed of the engine sizes of rear wheel tyres...

  • Page 237: Backward Travel Speed Of The Tractor - 30 Km/H

    ESSENTIAL TECHNICAL PARAMETERS BACKWARD TRAVEL SPEED OF THE TRACTOR - 30 KM/H Speed of dependent rear Speed of dependent rear Speed of the tractor in km/h at nominal output shaft 540/1000 at output shaft 540/540E at speed of the engine (2,200 rpm) and given nominal speed of the engine nominal speed of the engine sizes of rear wheel tyres...

  • Page 238: Forward Travel Speed Of The Tractor - 40 Km/H

    ESSENTIAL TECHNICAL PARAMETERS FORWARD TRAVEL SPEED OF THE TRACTOR - 40 KM/H Speed of dependent rear Speed of dependent rear Speed of the tractor in km/h at nominal output shaft 540/1000 at output shaft 540/540E at speed of the engine (2,200 rpm) and given nominal speed of the engine nominal speed of the engine sizes of rear wheel tyres...

  • Page 239: Backward Travel Speed Of The Tractor - 40 Km/H

    ESSENTIAL TECHNICAL PARAMETERS BACKWARD TRAVEL SPEED OF THE TRACTOR - 40 KM/H Speed of dependent rear Speed of dependent rear Speed of the tractor in km/h at nominal output shaft 540/1000 at output shaft 540/540E at speed of the engine (2,200 rpm) and given nominal speed of the engine nominal speed of the engine sizes of rear wheel tyres...

  • Page 240: Speed Of Rear Independent Output Shaft

    ESSENTIAL TECHNICAL PARAMETERS SPEED OF REAR INDEPENDENT OUTPUT SHAFT Selection Speed Speed of output shaft / speed of engine Speed of output shaft / speed of engine 540 / 1,987 598 / 2,200 540/1000 1000 1,000 / 1,950 1,128 / 2,200 540 / 2005 592 / 2,200 540/540E...

  • Page 241: Outer Contour And Track Wheeling Diamater

    ESSENTIAL TECHNICAL PARAMETERS OUTER CONTOUR AND TRACK WHEELING DIAMATER front 1,610mm To the right Wheel track To the left (mm) rear 1,500mm (mm) Without engaged front driving axle (PHN) 11,850 11,380 Without engaged front driving axle with partial braking of 9,880 9,650 Track...

  • Page 242: Calculation Of Tractor Load Limit

    ESSENTIAL TECHNICAL PARAMETERS CALCULATION OF TRACTOR LOAD LIMIT Connection of machines to the front or rear hydraulic arms must not exceed the allowed total load of the tractor, individual axles and tractor tyres. Therefore make sure before buying the aggregation that these assumptions are fulfilled using the following calculation: The following data must be known for the calculation: (kg) - instantaneous mass (1)
  • Page 243 ESSENTIAL TECHNICAL PARAMETERS Rear carried machine or front and rear carried combination 1. Calculation of the minimum front axle load GV min The calculated value of the minimum front axle load should be recorded in the table. Front carried machine 2.
  • Page 244 ESSENTIAL TECHNICAL PARAMETERS Allowed load of the tractor and axles Table Real value according to the Allowed value according to the calculation manufacturer Total tractor weight Front axle load Rear axle load The real value according to the calculation must be lower or equal to the allowed value specified by the tractor manufacturer.. The driveability of the front axle must be preserved under all load conditions, i.e., min.
  • Page 245 NOTES...

  • Page 246: Index

    INDEX Bleeding of hydrostatic steering hydraulic circuit Bleeding of the brake system of front driving axle Additional weights Bleeding of the main brake valve for trailers Adjustable stop Bleeding of tractor brake system Adjustemnt of toe-in with tractors equipped with a front driving Blocking cancellation axle Blocking of lower linkages with CBM hooks...
  • Page 247 Front windshield (B) defrosting Electric installation Fuel for zetor engines which are equipped with diesel particle filter Electro-hydraulic system Fuel for zetor engines which are not equipped wth diesel particle Engine travel clutch adjustment filter Equipment “OFF” Fuel tank Essential service information Fuels, coolants and lubricants used –...
  • Page 248 INDEX Check of engine oil level Check of oil level in hydrostatic steering tank Gearbox distributor – replacement of oil cleaner cartridge Check of tightness of air systems General principles for running-in a new tractor in the course of Chocking of front wheels first 100 operating hours Getting to know the tractor Ignition box...
  • Page 249 Oils for zetor engines which are equipped with diesel particle Lower pull bars with extensible terminals filter Lower pull bars with hooks CBM Oils for zetor engines which are not equipped with diesel particle filter Lowering speed Opening of doors from inside...
  • Page 250 Single-hose and double-hose brakes Rear output shaft – shifting of speed of the output shaft 540 and Single-hose brakes 1,000 or 540E rpm Specification of oils for zetor engines equipped by diesel particle Rear three-point hitch filter Rear three-point hitch control...
  • Page 251 INDEX Using the rear control Technical maintenance of tractors after overhaul of units Valve for filling of tyres with a fluid Technical specifications of engines of the tractors STAGE IIIA 8V Vertical adjustment Technical specifications of engines of the tractors STAGE IIIB Vibration compensator (damper) Tensile force Three-point hitch lowering speed control...
  • Page 252 NOTES...
  • Page 253 Operator's manual Proxima Plus 90 Proxima Plus 100 Proxima Plus 110 Edition: 6-100-2017 Publication No.: 222.212.916 ZETOR TRACTORS a.s. Department of Technical Documentation Trnkova 111 632 00...

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