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Summary of Contents for Zetor Proxima Plus 85
- Page 3 ZETOR This present operation manual provides information with operation and maintenance of your new tractor. Despite the fact that many of you have rich experience with operation of other types of tractors, please read this manual carefully to acquaint yourself with its contents as thoroughly as possible.
- Page 4 Information on the technical data, construction, equipment, material and appearance is valid at the time of printing. The manufac- turer reserves the right of changes.
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Page 5: Table Of Contents
CONTENTS Page Location of serial numbers ..................7 Safety instructions for the user..................9 Preventive daily maintenance ................... 13 Getting to know the tractor ..................19 Driving ........................49 Running-in the tractor....................65 Transport use ......................69 Drive of farming machines..................77 Hydraulic equipment .................... - Page 6 TRACTORS PROXIMA PLUS TRACTORS WITH FRONT DRIVING AXLE (4 x 4): Type of the trac- Engine power (kW) Proxima Plus 85 Proxima Plus 95 Proxima Plus 105 QQQ_G1...
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Page 7: Location Of Serial Numbers
LOCATION OF SERIAL NUMBERS... - Page 8 Type of the tractor Serial number of the tractor Serial number of the engine Proxima Plus 85 Proxima Plus 95 Proxima Plus 105 Designation "to the right", "to the left", "in the front", "in the back" is meant in direc- tion of drive of the tractor.
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Page 9: Safety Instructions For The User
SAFETY INSTRUCTIONS FOR THE USERS 8. The key in the ignition box shall be in Pay proper attention to those sec- GENERAL SAFETY REGULATIONS position "I". tions of the operation and mainte- 1. The tractor may only be operated by a 9. - Page 10 SAFETY INSTRUCTIONS FOR THE USERS 16. Respect the total permitted weight of 23. Before you bring the tractor in mo- move to position for driving forward, re- the vehicle train, given on the type plate of tion, check whether an unauthorised move the key from the ignition box and the tractor or mudguard of the rear wheel.
- Page 11 SAFETY INSTRUCTIONS FOR THE USERS 42. The workers that come into contact products shall be carried out without any PRINCIPLES OF FIRE SAFETY with oil products are obliged to observe demands for any payment from the 36. Carry out refilling of fuel with engine safety and hygienic directives, use suit- consumer for this back taking.
- Page 12 SAFETY INSTRUCTIONS FOR THE USERS ELECTRIC INSTALLATION 51. No additional modifications of elec- tric installation of the tractor shall be car- ried out (such as connection of other electric appliances) due to its possible overloading! 52. Values of electric installation: Nominal voltage 12 V = Grounded minus...
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Page 13: Preventive Daily Maintenance
DAILY PREVENTIVE MAINTENANCE Carry out this maintenance every day or at least every 8-10 working hours of the engine... - Page 14 DAILY PREVENTIVE MAINTENANCE G716c TIGHTNESS OF THE FUEL SYSTEM LEVEL OF OIL IN THE ENGINE COOLING SYSTEM Check tightness of the fuel system, in- The oil gauge rod can be found on the Check tightness of connections of the cluding the fuel tank discharge plug. right side of the engine.
- Page 15 DAILY PREVENTIVE MAINTENANCE G735a G751b FLUID BRAKES AIR BRAKES OF THE TRAILER HYDROSTATIC STEERING Check tightness of fluid brakes, fluid con- Check tightness of the air system of the Using the oil gauge rod check level of oil trol of the clutch and level of brake fluid brakes and effectiveness of brakes of the in the hydrostatic steering tank that can in the expansion tank.
- Page 16 DAILY PREVENTIVE MAINTENANCE G710b TYRES AND WHEELS AIR CLEANER FILTRATION OF THE CAB Check air pressure in the front and rear Maintenance of the air cleaner shall be Check and clean if necessary air filters tyres. According to nature of work, adjust carried out after indication of the indica- for ventilation of the cab in the front correct pressure.
- Page 17 DAILY PREVENTIVE MAINTENANCE SUSPENSION EQUIPMENT AFTER WORK WITH FRONT-CARRIED SHORT FUNCTIONAL TEST MACHINESI Check condition of suspension and con- After starting the engine check whether nection equipment including the trailer. After work with front-carried machines: the indicator of hydrostatic steering fault, −...
- Page 18 NOTES...
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Page 19: Getting To Know The Tractor
GETTING TO KNOW THE TRACTOR Page Safety cabin ......................21 Opening of doors from outside .................. 21 Opening of doors from inside ..................21 Rear window ......................22 Side window ......................22 ∗tiltable cover ......................22 ∗passenger seat......................23 Tool box ........................23 Right rear panel...................... - Page 20 GETTING TO KNOW THE TRACTOR Page Control panel on the right column of the cabin..............32 Tiltable steering wheel ....................33 Dashboard ........................ 35 Digital dashboard ...................... 37 Switchers, switches and levers ................. 38 Lights switcher (a)..................... 39 Switch for switching over lights in the mask and on the roof (b)........ 39 Switch of warning lights (e) ..................
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Page 21: Safety Cabin
GETTING TO KNOW THE TRACTOR G101 E102 E103 SAFETY CABIN OPENING OF DOORS FROM OUTSIDE OPENING OF DOORS FROM INSIDE Use commonly left side of the The cabin doors can be locked from the 1. Lever for opening of the door from in- tractor for getting in and out the outer side. -
Page 22: Rear Window
GETTING TO KNOW THE TRACTOR E104 E105 E106 REAR WINDOW SIDE WINDOW ∗TILTABLE COVER It is provided with a grab bar and in open In partly open position it is held by a It can be opened by turning the catch position it is held by gas struts. -
Page 23: Passenger Seat
GETTING TO KNOW THE TRACTOR E107 E108 E109 ∗PASSENGER SEAT RIGHT REAR PANEL WINDOW MIRRORS The right rear panel includes a storage Before driving or commencement of work The passenger seat (1) is tiltable and in- place for a PET bottle (1), socket 12V (2) adjust window mirrors to enable observa- stalled on the left mudguard in the cabin. -
Page 24: Washer Nozzle
GETTING TO KNOW THE TRACTOR E110 E111 E112 WASHER NOZZLE WASHER TANK WASHER ACTIVATION The nozzle is installed on the bonnet in The tank is installed on the rear wall of the The key in the ignition box shall be in front of the windscreen and adjustable cabin on the outer side. -
Page 25: Driver's Seat Mars Svratka
GETTING TO KNOW THE TRACTOR E113 E114 E115 DRIVER’S SEAT MARS SVRATKA LONGITUDINAL ADJUSTMENT VERTICAL ADJUSTMENT The seat can be adjusted longitudinally The seat can be adjusted vertically by a within range ±75mm (11 positions) after lever on the right side within range ADJUSTMENT ACCORDING TO THE unlocking by the left lever. -
Page 26: Driver's Seat Grammer Maximo
GETTING TO KNOW THE TRACTOR E116 DRIVER’S SEAT GRAMMER MAXIMO 1. Lever for adjusting of cushioning of the seat according weight of the driver (ad- justment by turning in direction as shown on the pictogram on the seat bellow). 2. Lever of longitudinal adjustment of the seat (located on the right side of the seat). 3. -
Page 27: Air Filter With Active Carbon
GETTING TO KNOW THE TRACTOR E730a *AIR FILTER WITH ACTIVE CARBON Filters with active carbon are installed instead of the standard dust filter and replace- When spraying pesticides and ment is carried out in the same way as in the common filters. The filter should be lo- using the heating filter with active cated with the white surface on the grid. -
Page 28: Heating Control Panel, ∗A/C, ∗Radio
GETTING TO KNOW THE TRACTOR E117 E118 E119 HEATING CONTROL PANEL, ∗A/C, HEATING VALVE CONTROL (A) ∗AIR-CONDITION SWITCH (C) ∗RADIO a - Heating valve closed The A/C system can be switched on/off b - Heating valve open using the pushbutton switch with a sym- A - Heating valve control bol of a snow flake (C). -
Page 29: Control Of Air Circulation In The Cabin (D)
GETTING TO KNOW THE TRACTOR E120 G121 E122 CONTROL OF AIR CIRCULATION IN CORRECT FUNCTION OF THE FAST WARMING-UP OF THE CABIN THE CABIN (D) HEATING AND A/C SYSTEMS SPACE a - Ambient (outdoor) air is sucked It is necessary to create overpressure in Proceed as follows: through the filters into the cabin;... -
Page 30: Fast Cooling Of The Cabin Space
GETTING TO KNOW THE TRACTOR E123 E124 FAST COOLING OF THE CABIN OPERATION OF HEATING OF AIR- SPACE CONDITIONING WITH WORK OF THE TRACTOR 1. Turn the heating valve control (A) to When spraying pesticides and the left. In case that inner recirculation is activa- using the heating filter with active 2. -
Page 31: When The Cabin Is Cooled
GETTING TO KNOW THE TRACTOR E125 WHEN THE CABIN IS COOLED When the cabin is cooled to the desired air temperature, we recommend: − Set the air circulation control (D) from position ‘b’ (air recirculation) to position ‘a’ (sucking of outdoor air). −... -
Page 32: Heating And A/C Air Outlets; ∗Radio Receiver Loudspeakers
GETTING TO KNOW THE TRACTOR E126 E127a HEATING AND A/C AIR OUTLETS; ∗RADIO RECEIVER LOUDSPEAKERS CONTROL PANEL ON THE RIGHT COLUMN OF THE CABIN A - Adjustable heating air outlets (2) and ∗air-conditioning (1). 1. Switch of the rear output shaft. Radio receiver loudspeakers are installed only in case of a preparation mounting 2. -
Page 33: Tiltable Steering Wheel
GETTING TO KNOW THE TRACTOR E128 TILTABLE STEERING WHEEL The tiltable column of the steering wheel allows variable angle and height adjustment of the steering wheel. Pulling up the arrestment levers in direction from the column of the steering wheel enables their re-adjustment to any other position. Height adjustment of the steering wheel Adjustment of the steering wheel can be carried out by sliding out/in of the steering wheel after unlocking of the arrestment by turning of the lever (1) in direction of the... - Page 34 GETTING TO KNOW THE TRACTOR E131...
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Page 35: Dashboard
GETTING TO KNOW THE TRACTOR DASHBOARD INDICATOR LIGHTS 15. Fuel (orange). It is on when level of 1. High beams (blue). Indicate that high fuel in the fuel tank drops under 1/6 beams are on. to 1/10 of its volume. DESCRIPTION OF INSTRUMENTS 2. - Page 36 GETTING TO KNOW THE TRACTOR E132...
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Page 37: Digital Dashboard
GETTING TO KNOW THE TRACTOR DIGITAL DASHBOARD INDICATORS & PUSHBUTTONS Layout of the indicators on the digital A digital dashboard is installed upon re- dashboard identical with analog quest. dashboard. After pressing the selected pushbutton DESCRIPTION OF INSTRUMENTS the display shows the respective symbol A - Indicators and value. -
Page 38: Switchers, Switches And Levers
GETTING TO KNOW THE TRACTOR SWITCHERS, SWITCHES AND LEVERS a - Lights switcher (off, parking lights, headlamps). b - Switcher of low beams in the mask of the tractor and low beams on the cabin. ∗ Optionally this switch can control the lights on the cabin independently on the lights in the mask of the tractor (on/off). -
Page 39: Lights Switcher (A)
GETTING TO KNOW THE TRACTOR E134 E135 E136 LIGHTS SWITCHER (a) SWITCH FOR SWITCHING OVER SWITCH OF WARNING LIGHTS (e) LIGHTS IN THE MASK AND ON THE a - Lighting off. a - Warning lights off. ROOF (b) b - Marker and tail and registration plate b - Warning lights on. -
Page 40: Front Driving Axle Switch (F)
GETTING TO KNOW THE TRACTOR E137 E138 E139 FRONT DRIVING AXLE SWITCH (f) PUSHBUTTON OF REAR DIFFERENTIAL COMBINED SWITCH OF INDICATOR LOCK (j) LIGHTS, LOW AND HIGH BEAMS AND Use the front driving axle with FLASH LIGHTS (k) slipping of rear wheels to in- Press the pushbutton to switch on the crease the tractive force of the lock;... -
Page 41: Ignition Box
GETTING TO KNOW THE TRACTOR E140 E141 E142 IGNITION BOX KEY IN POSITION "0" KEY IN POSITION "I" The ignition box is located on the Voltage to all consumers, controlled Voltage is connected to all consumers dashboard, see the arrow. through the key, is disconnected. -
Page 42: Key In Position "Ii
GETTING TO KNOW THE TRACTOR E143 E144 X145b KEY IN POSITION ”II” LEVER OF MANUAL REFULATION OF CONTROL OF ENGINE STOP FUEL Pulling up the control knob causes im- The key is in this position when starting mediate stop of the engine and it slight the engine;... -
Page 43: Pedals
GETTING TO KNOW THE TRACTOR G146 E147 G148 PEDALS LEVER OF SHIFTING GEARS SCHEME OF SHIFTING OF GEARS 1. Travel clutch pedal - Main shifting lever Reverse can be shifted only using the 2. Foot brake pedals, connected with a reversing lever. -
Page 44: Reversing Lever
GETTING TO KNOW THE TRACTOR E149 G150 E151 REVERSING LEVER LEVER OF SHIFTING OF ROAD AND TORQUE MULTIPLIER REDUCED GEARS F – Travel forwards; lever forwards The multiplier is controlled electro- N – Neutral Road gears hydraulically using the pushbuttons lo- R –... -
Page 45: Switching On Output Shaft Drive
GETTING TO KNOW THE TRACTOR E152 G153 SWITCHING ON OUTPUT SHAFT LEVER OF SHIFTING OF SPEED 540 DRIVE (OR 540E) AND 1,000 RPM OF THE REAR OUTPUT SHAFT This drive can be switched on using Shifting of 540 and 1,000 (or Shifting can be carried out when the trac- switches on the right column of the cab- 540E) min... -
Page 46: Lever Of Switching On Rear Output Shaf Drive
GETTING TO KNOW THE TRACTOR G154 E155 E156 LEVER OF SWITCHING ON REAR LEVER OF HAND BRAKE AND HITCH HYDRAULICS CONTROL PANEL OUTPUT SHAF DRIVE FOR SINGLE-AXLE TRAILER The hydraulics control panel (1) is lo- Shifting can be carried out when the trac- Hand brake lever. -
Page 47: Tractors With Travel Speed 40 Km.h
GETTING TO KNOW THE TRACTOR E158 E159 E157 TRACTORS WITH TRAVEL SPEED FUEL TANK BATTERY DISCONNECTOR 40 KM.H The fuel tank is located on the right side Disconnect the battery immedi- All types of tractors with driven front axle of the tractor. The volume of this plastic ately using the battery disconnec- that includes brakes in reducers of front tank is 150 litres. - Page 48 NOTES...
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Page 49: Driving
DRIVING Page Before you start the engine....................50 Starting of the engine......................50 In case the engine does not start..................51 Indications of faults in the heating system ................51 Manipulation with the starter ....................51 Immediately after starting....................52 Warming-up of the engine.................... -
Page 50: Before You Start The Engine
DRIVING G201 G202 G203 BEFORE YOU START THE ENGINE STARTING OF THE ENGINE In case that the indicator of heat- ing only flashes instead of per- Before you start the engine, make 1. Insert the ignition key to the ignition box manent on, this indicates a fault sure: –... -
Page 51: In Case The Engine Does Not Start
DRIVING G204 G205 G206 IN CASE THE ENGINE DOES NOT INDICATIONS OF FAULTS IN THE MANIPULATION WITH THE STARTER START HEATING SYSTEM It is forbidden to start the en- Turn the ignition key back to position ”0”, A fault of the heating system is indicated gine using short-circuited... -
Page 52: Immediately After Starting
DRIVING G207 G208 IMMEDIATELY AFTER STARTING WARMING-UP OF THE ENGINE After starting of the engine adjust Further warming-up of the engine should be performed during driving. Warm- speed to 800-1000 min and let ing-up of the engine using long idle run or sudden increase of speed is harm- the engine running without load- ful for the engine. -
Page 53: Heater Of Cooling Fluid
DRIVING E209 E210a ∗HEATER OF COOLING FLUID STARTING OF THE ENGINE USING HEATER OF COOLING FLUID Heating of cooling fluid facilitates starting of the engine at low temperatures. Power It is installed on the right side of the en- supply installation and its protection against dangerous contact shall be made ac- gine block. -
Page 54: Shifting Of Gears
DRIVING E211 E212 G150 SHIFTING OF GEARS REVERSING LEVER SHIFTING OF ROAD AND REDUCED GEARS The tractors are equipped with a 4-speed Reversing lever selects direction of H – road speeds synchronised gearbox, torque multiplier, movements of the tractor (forward, reversing and two-stage reduction. -
Page 55: Shifting From Lower To Higher Gear
DRIVING E214 E215 SHIFTING FROM LOWER TO HIGHER SHIFTING FROM HIGHER TO LOWER GEAR GEAR Tread on the clutch pedal (the clutch is Tread on the clutch pedal and move the disengaged); at the same time release shifting lever through neutral position to the accelerator pedal and shift the de- a lower gear. -
Page 56: Torque Multiplier
DRIVING E216 E217 TORQUE MULTIPLIER INDICATION OF FUNCTION OF THE MULTIPLIER The two-stage multiplier is standard equipment of all types of tractors. Engagement of the multiplier (decrease Selection of individual stages of the two- of travel speed) is indicated by a light in- stage multiplier is operated by two dicator on the dashboard. -
Page 57: Moving Off
DRIVING G218 MOVING OFF Very fast moving off may cause Tread on the clutch pedal. overloading of the driving mecha- Move the main shifting lever to neutral position. nism, increased consumption of Start the engine. fuel, excessive wearing of tyres Adjust speed of the engine to 800 min and damage to the load. -
Page 58: Driving Uphill
DRIVING G219 G220 DRIVING UPHILL DRIVING DOWNHILL Shifting from a higher to a lower Driving downhill without shifted gear when driving uphill should gear is forbidden. When driving be performed soon enough to downhill for a longer time, shift as prevent a drop of speed of the low gear as steep the road is. -
Page 59: Differential Lock
DRIVING G221 E222 G223 DIFFERENTIAL LOCK CONTROL OF FRONT DRIVING AXLE DRIVING WITH ENGAGED FRONT DRIVING AXLE The differential can be locked by press- The front driving axle is engaged in the ing a switch that returns back to its origi- basic position. -
Page 60: Foot Brakes
DRIVING E224 G225 G226 FOOT BRAKES AIR BRAKES OF TRAILERS AND WARNING INDICATION OF AIR SEMI-TRAILERS PRESSURE DROP The foot brakes are disk wet type, hy- draulic-controlled, with two pedals and Air brakes of trailers (semi-trailers) and Decrease of air pressure under 450kPa automatic pressure balancer. -
Page 61: Before A Drive With The New Trac-Single-Hose And Double-Hose Brakes
DRIVING G227 G228 G229 SINGLE-HOSE AND DOUBLE-HOSE SINGLE-HOSE BRAKES DOUBLE-HOSE BRAKES BRAKES The lid is marked by black colour. The lid of the left head is marked by yel- 1. Coupling head of single-hose brakes. When a trailer (semi-trailer) with low colour (braking branch), the lid of the 2. -
Page 62: Trailer Hydraulic Brakes
DRIVING E231 E231 TRAILER HYDRAULIC BRAKES CONNECTION AND DISCONNECTION OF QUICK COUPLINGS OF THE Connect the trailer or semi-trailer hydraulic brakes with the quick coupler marked with TRAILER HYDRAULIC BRAKES an arrow. The control of the trailer (semi-trailer) hydraulic brakes and the control of the tractor When connecting and discon- brakes ensure synchronized braking effect of both the vehicles. -
Page 63: Stopping The Tractor - Hand Brake
DRIVING G232 G233 G234 STOPPING THE TRACTOR - HAND STOPPING THE ENGINE LEAVING THE TRACTOR BRAKE After stopping the work, if the engine Before you leave the tractor with safety Under normal conditions stop the tractor was fully loaded, it is necessary to en- cabin, do not forget remove the key in slowly. -
Page 64: Warning Indication Of Ahydrostatic Steering Fault
DRIVING E235 G236 WARNING INDICATION OF A IMPORTANT WARNINGS HYDROSTATIC STEERING FAULT In case that indicator of lubrication, bat- A fault of the hydrostatic steering pump tery recharge or a fault of the hydrostatic occurs when pressure of oil drops under steering is on during normal operation of 120kPa;... -
Page 65: Running-In The Tractor
RUNNING-IN THE TRACTOR Page General principles for running-in a new tractor in the course of first 100 operating hours ......................... 66 In the course of first 100 operating hours ..............66 From 100 operating hours ..................67... - Page 66 RUNNING-IN THE TRACTOR G251 G252 GENERAL PRINCIPLES FOR RUNNING-IN A NEW TRACTOR IN THE COURSE IN THE COURSE OF FIRST 100 OF FIRST 100 OPERATING HOURS OPERATING HOURS In the course of first 100 operating hours: - perform running-in in normal traffic; - do not load the engine excessively;...
- Page 67 RUNNING-IN THE TRACTOR E256 FROM 100 OPERATING HOURS After running-in you can work with the tractor without any limitation. Operating values of engines of tractors: Recommended oper- 1400-2300 min ating speed Idle run 800±25 min Operating oil pres- 0.2-0.5 MPa sure Oil pressure at idle min.
- Page 68 NOTES...
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Page 69: Transport Use
TRANSPORT USE Page Front hook ......................... 70 Multi-level quick-adjustable hitch CBM..............70 Height adjustment and dismounting of the multi-level hitch CBM......70 Automatic hitch of the multi-level hitch device CBM..........71 Modular system of hitches for trailers and semi-trailers ..........71 Bracket Module of pivoted pull bar ................ -
Page 70: Front Hook
TRANSPORT USE E301 E302 E303 FRONT HOOK MULTI-LEVEL QUICK-ADJUSTABLE HEIGHT ADJUSTMENT AND HITCH CBM DISMOUNTING OF THE MULTI-LEVEL It can only be used for towing of the trac- HITCH CBM tor without trailer or other accessories at- It is used for coupling of double-axle of tached. -
Page 71: Automatic Hitch Of The Multi-Level Hitch Device Cbm
TRANSPORT USE E304 E305 E306 AUTOMATIC HITCH OF THE MULTI- MODULAR SYSTEM OF HITCHES FOR BRACKET MODULE OF PIVOTED LEVEL HITCH DEVICE CBM TRAILERS AND SEMI-TRAILERS PULL BAR Moving of the lever (1) in direction of the Types of modules: The bracket module of the pivoted pull arrow (a) slides the pin (2) into the upper Fig. -
Page 72: Bracket Module Of Pivoted Pull Bar With Fixed Pin
TRANSPORT USE E307 E308 E312 BRACKET MODULE OF PIVOTED BRACKET MODULE WITH BALL Ø 80 ∗TOWING BAR PULL BAR WITH FIXED PIN The bracket with ø 80 is used Height of the towing bar can be adjusted Mounting and dismounting of the pivoted only for coupling of trailers with a within entire extent of the adjustable pull bar should be performed as de-... -
Page 73: Coupling Of A Single-Axle Trailer
TRANSPORT USE E310 E311 E309 COUPLING OF A SINGLE-AXLE UNCOUPLING OF A SINGLE-AXLE HITCH CBM FOR SINGLE-AXLE TRAILER TRAILER TRAILERS The hitch for a single-axle trailer can be Coupling can be performed using the in- This can be performed after slight lifting equipped with a hook (A) that is de- ner hydraulic circuit lever (A) with posi- of the hitch by the inner hydraulic circuit... -
Page 74: Coupling With A Trailer Or Semi-Trailer
TRANSPORT USE G313 G900 COUPLING WITH A TRAILER OR HOOK OF THE MOUNTING FOR A SEMI-TRAILER SINGLE-AXLE TRAILER The tractor can be coupled only with a The hook of the mounting for a single- tractor trailer after matching of operating axle trailer is located in the bracket on brakes of the tractor and pneumatic or the left-hand side of the cabin back wall. -
Page 75: Maximum Permitted Vertical Static Loading Of Hitches For Trailers And Semi-Trailers
TRANSPORT USE MAXIMUM PERMITTED VERTICAL STATIC LOADING OF HITCHES FOR TRAILERS AND SEMI- TRAILERS Permitted Permitted Diameter Diameter vertical vertical Hitch type of hitch Hitch type of hitch static static loading loading 2,000kg 31mm 2,000kg 38mm Hitch class D2 Hitch class C 2,000 kg 43mm 1,500 kg... - Page 76 TRANSPORT USE MAXIMUM PERMITTED VERTICAL STATIC LOADING OF HITCHES FOR TRAILERS AND SEMI-TRAILERS Permitted Diameter Permitted Diameter Permitted Diameter vertical of the pin vertical of the pin vertical of the pin Hitch type Hitch type Hitch type static (ball) of static (ball) of static...
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Page 77: Drive Of Farming Machines
DRIVE OF FARMING MACHINES Page Work with output shaft....................78 Control of front and read output shafts..............78 Rear output shaft – shifting of dependent and independent speed of the shaft ..79 Rear output shaft – shifting of speed of the output shaft 540 and 1,000 or 540e rpm .. 79 Front output shaft ...................... -
Page 78: Work With Output Shaft
DRIVE OF FARMING MACHINES E351 E352a E353 WORK WITH OUTPUT SHAFT CONTROL OF FRONT AND READ OUTPUT SHAFTS 1. When working with the output shaft pay attention to proper fixing of all covers. Engagement (at minimum speed of the 2. After completion of work install always the output shaft cover. engine 1,500 min ) and disengagement 3. -
Page 79: Rear Output Shaft - Shifting Of Dependent And Independent Speed Of The Shaft
DRIVE OF FARMING MACHINES G154 G153 E356 REAR OUTPUT SHAFT – SHIFTING REAR OUTPUT SHAFT – SHIFTING FRONT OUTPUT SHAFT OF DEPENDENT AND INDEPENDENT OF SPEED OF THE OUTPUT SHAFT The front output shaft is equipped with a SPEED OF THE SHAFT 540 AND 1,000 OR 540E RPM fixed terminal with 6 or 21 splines and its Shifting is performed by the lever (1) -
Page 80: Replaceable Terminals Of The Rear Output Shaft
DRIVE OF FARMING MACHINES E357 E358 REPLACEABLE TERMINALS OF THE MAXIMUM TRANSFERRED POWER REAR OUTPUT SHAFT Output shaft Transferred power Replacement of the terminal shall The tractor is equipped standardly with a front be performed when the engine is terminal having 6 splines. 1,000 min 45 kW* stopped. -
Page 81: Drive Of Machines With Greater Inertial Masses
DRIVE OF FARMING MACHINES DRIVE OF MACHINES WITH GREATER INERTIAL MASSES (CRUSHERS, ROTARY HARROW, REAPERS, ETC.) The propeller shaft for drive of such machines shall be equipped with a so- called free engine clutch that provides disconnection of the transfer of torques with backward effects from the machine to the tractor. - Page 82 NOTES...
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Page 83: Hydraulic Equipment
HYDRAULIC EQUIPMENT Page Hydraulic equipment ....................84 Hydraulic pump ......................84 Filtration of hydraulic oil .................... 84 Functions of controls ....................85 Internal hydraulic circuits................... 85 Lever of internal circuit ....................85 Lever of options of regulation ..................86 Lever of speed of response..................86 External hydraulic circuits.................. -
Page 84: Hydraulic Equipment
HYDRAULIC EQUIPMENT G401a E402a E403a HYDRAULIC EQUIPMENT HYDRAULIC PUMP FILTRATION OF HYDRAULIC OIL This equipment consists of internal and Hydraulic pump cannot be stopped. In The hydraulic pump sucks oil through the external circuits. case that engine is running, the pump suction cleaner that is installed on the A gear pump is source of pressure oil. -
Page 85: Functions Of Controls
HYDRAULIC EQUIPMENT E404 E405 E406 FUNCTIONS OF CONTROLS INTERNAL HYDRAULIC CIRCUITS LEVER OF INTERNAL CIRCUIT Lever of the external hydraulic cir- Lever of the internal circuit. This lever controls: cuit. Lever of options of the regulation a - Lifting of the implement to a trans- Lever of the internal hydraulic cir- mode. -
Page 86: Lever Of Options Of Regulation
HYDRAULIC EQUIPMENT G407 E408 LEVER OF OPTIONS OF REGULATION LEVER OF SPEED OF RESPONSE The lever has three positions marked P, M, D. This lever controls the cock in the distribu- Indicates a position regulation when the implement, attached in the three- tor that distributes flow of oil to the internal point hitch, is held automatically at the same level (position) to the tractor. -
Page 87: External Hydraulic Circuits
HYDRAULIC EQUIPMENT E409 E410 EXTERNAL HYDRAULIC CIRCUITS LEVER OF EXTERNAL CIRCUIT This circuit delivers pressure oil to hy- This lever has four positions marked on the plate: draulic devices connected to outer hy- Pressure in the quick-coupling “1”. The quick-coupling “2” is connected with draulic outlets terminated with quick- the discharge. -
Page 88: Rear Outlets Of The External Hydraulic Circuit
HYDRAULIC EQUIPMENT E411 E412 REAR OUTLETS OF THE EXTERNAL HYDRAULIC CIRCUIT CONNECTING AND DISCONNECTING OF THE QUICK-COUPLINGS In the basic design the outlets are terminated with three quick-couplings on the panel. Pressure oil is distributed to quick-couplings marked “1” and “2” according to When connecting and discon- position of the respective control lever. -
Page 89: Single-Acting Cylinder Control
HYDRAULIC EQUIPMENT E414 E415 E416 SINGLE-ACTING CYLINDER DOUBLE-ACTING CYLINDER CONTROL CONTROL When working with a double- Control is always connected to the quick- Connection to quick-couplings “1“ & “2“. acting cylinder it is necessary to coupling “1”. Lever in position “a“ Movement in move the control lever of the Lever in position “a”... -
Page 90: Additional Hydraulic Distributor
HYDRAULIC EQUIPMENT E417 ADDITIONAL HYDRAULIC DISTRIBUTOR Tin addition to the floating position, the additional distributor section, serving The distributor is located on the right quick-couplings "3“ and "4“, is provided side of the tractor under the cabin. It is with arrestments for both working (pres- delivered with two sections;... -
Page 91: Additionl Distributor Control
HYDRAULIC EQUIPMENT E418 ADDITIONL DISTRIBUTOR CONTROL Each control lever has four positions: Position of the lever Function Rear (upper) position Pressure oil flows to quick-couplings "4"and "6" Quick-couplings, connected to the drain: “3“ and “5“ Central position Neutral Front (lower) position Pressure oil flows to quick-couplings "3"... -
Page 92: Volume Of Oil Withdrawn From The External Outlets Of The Hydraulic System
HYDRAULIC EQUIPMENT Type of work: in flat terrain Max. withdrawal of oil: 20 litres Gearbox filling: standard filling up to the gauge rod mark (A) Type of work: on slopes Max. withdrawal of oil: 13 litres Gearbox filling: standard filling up to the gauge rod mark (A) Type of work: in flat terrain E413... -
Page 93: Connection Of Mechanisms And Implement To The External Hydraulic Circuit
HYDRAULIC EQUIPMENT CONNECTION OF MECHANISMS AND IMPLEMENT TO THE EXTERNAL HYDRAULIC CIRCUIT Connection of mechanisms and implement assembled of more parts Tractor without any additional distributor When working with farming mechanisms that are assembled of more parts (combina- tors, field drags, harrow) with joint-connected marginal frames, tiltable down to verti- cal transport position using independent hydraulic cylinders, controlled by the exter- nal hydraulic circuit of the tractor, it is necessary to control tilting down of the mar- ginal frames always by movement of the external circuit control lever to its rear posi-... -
Page 94: External Control Of Reqar Hydraulic Arms
HYDRAULIC EQUIPMENT G419 G161 EXTERNAL CONTROL OF REQAR HYDRAULIC ARMS During manipulation with External control of rear hydraulic arms can be found on the right rear mudguard and three-point hitch using external allows to the operator easies connection of the implement, as movement of lower pull controls the operator shall stay roads of the three-point hitch can be controlled from outside of the tractor. -
Page 95: Hitches
HITCHES Page Rear three-point hitch....................96 Safety principles with work with a three-point hitch ........... 96 Height adjustment of lifting pull rods ................. 97 Fixed and free position of lower hydraulic pull rods........... 97 Limiting pull rods ....................... 97 Upper pull rod......................98 Selection of holes in the bracket ................ -
Page 96: Rear Three-Point Hitch
HITCHES REAR THREE-POINT HITCH It is designed for coupling of carried or semi-carried farming mechanisms and implements with hitch points of category I or II according to ISO. The categories differ in the length of the hitch axis, i.e. distance of centres of balls of lower hitch joints with attached imple- ments. -
Page 97: Height Adjustment Of Lifting Pull Rods
HITCHES E453 E454 E455 HEIGHT ADJUSTMENT OF LIFTING FIXED AND FREE POSITION OF LIMITING PULL RODS PULL RODS LOWER HYDRAULIC PULL RODS The limiting pull rods (1) allow side Lifting pull rod see fig. (A): Fixed position of lower hydraulic pull swings of the lower pull rods. -
Page 98: Upper Pull Rod
HITCHES E456 E457 E458 UPPER PULL ROD UPPER PULL ROD SELECTION OF HOLES IN THE BRACKET Length of the upper pull rod (1) is adjust- When extending the upper pull able. The pull rod can be connected to necessary Connection of the upper pull rod to some the tractor to one of four holes in the attention that both joints are of the holes "a"... -
Page 99: Lower Pull Bars With Extensible Terminals
HITCHES E459 E460 X901 ∗LOWER PULL BARS WITH ∗LOWER PULL BARS WITH HOOKS BLOCKING OF LOWER LINKAGES WITH CBM HOOKS EXTENSIBLE TERMINALS The lower pull bars of the hitch are pro- The lower (3) and upper (4) pull bars of For very difficult working conditi- vided with semi-automatic extensible the hitch are provided with hooks CBM. -
Page 100: Front Three-Point Hitch
HITCHES E461 E462 X463 ∗FRONT THREE-POINT HITCH FRONT THREE-POINT HITCH ADJUSTMENT OF LIFTING SPEED OF CONTROL THE FRONT THREE-POINT HITCH It is designed for coupling of front-carried The hitch is fitted with two single-acting cyl- Before commencement of work with the faming mechanisms and implement of inders with delivery of oil to the cylinders implement attached to the front three-... -
Page 101: Hydraulic Locking Of The Front Three-Point Hitch
HITCHES E464 F465 HYDRAULIC LOCKING OF THE WORKING AND TRANSPORT DRIVE WITH FARMING MECHANISMS FRONT THREE-POINT HITCH POSITIONS OF THE FRONT THREE- ATTACHED TO THE FRONT THREE- POINT HITCH POINT HITCH Hydraulic locking of the front three-point hitch can be carried out in any position of Working position of the front When driving a tractor farming the hydraulic cylinders using valves in-... - Page 102 NOTES...
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Page 103: Change Of Wheels Tread
CHANGE OF WHEELS TREAD Page Change of front wheels tread on the front driving axle ..........104 Setting of stops on the front driving axle ..............105 Front wheels toe-in....................106 Adjustemnt of toe-in with tractors equipped with a front driving axle....... 107 Mudguards of the front driving axle ................. -
Page 104: Change Of Front Wheels Tread On The Front Driving Axle
CHANGE OF WHEEL TREAD G503a CHANGE OF FRONT WHEELS TREAD ON THE FRONT 3. Adjust wheels tread by setting the rim to the desired posi- DRIVING AXLE tion. 4. Reinstall the bolts with washers and secure the bolts by the Change of trend can be performed by change of position of the nuts. -
Page 105: Setting Of Stops On The Front Driving Axle
CHANGE OF WHEELS TREAD Tyre 11,2-24; 11,2R24 13,6R24; 12,4-24; 12,4R24 380/70 R24 treads A (mm) A (mm) 1,525 1,610 1,620 1,680 1,690 1,760 1,770 1,825 1,835 1,910 E502 1,920 SETTING OF STOPS ON THE FRONT DRIVING AXLE In case of tractors equipped with a braked front axle and change of the front Carry out setting of the stops in case of wheels tread to the value 1,910mm or 1,920mm it is necessary to check the any change of front wheels tread of the... -
Page 106: Front Wheels Toe-In
CHANGE OF WHEELS TREAD FRONT WHEELS TOE-IN The value of front wheels toe-in was measured on the rim of the tractor: − With driving axle: 0 to 4mm The toe-in “S“ is given by the difference of the measured values: S = b - a. Before you check the toe-in, it is necessary to inflate the front tyres to the prescribed pressure. -
Page 107: Adjustemnt Of Toe-In With Tractors Equipped With A Front Driving Axle
CHANGE OF WHEELS TREAD E504 E505 ADJUSTEMNT OF TOE-IN WITH TRACTORS EQUIPPED WITH A FRONT MUDGUARDS OF THE FRONT DRIVING AXLE DRIVING AXLE Note: The tractors are equipped standardly with hydrostatic steering. The mudguards are mounted on adjust- − Set the wheels symmetrically with the longitudinal axis of the tractor. able brackets that can be adjusted to −... -
Page 108: Change Of Rear Wheels Tread
CHANGE OF WHEELS TREAD E506 CHANGE OF REAR WHEELS TREAD Before lifting the tractor do not forget to secure the tractor against any movement by chocking of the front wheels! Tyres Tyre width Adjustable After a change of the wheels tread tighten all bolts, connecting the disk with used (mm) wheel tread... -
Page 109: Additional Weights
ADDITIONAL WEIGHTS Page ∗Weights in front of the bonnet mask ..............110 ∗Weights of the front three-point hitch..............110 ∗Weights of rear wheels ..................110 Valve for filling of tyres with a fluid ................111 Chocking of front wheels ..................111 Procedure of filling of tyres with water.............. -
Page 110: Weights In Front Of The Bonnet Mask
ADDITIONAL WEIGHTS E551 E552 E553 ∗WEIGHTS IN FRONT OF THE ∗WEIGHTS OF THE FRONT THREE- ∗WEIGHTS OF REAR WHEELS BONNET MASK POINT HITCH Combination of Weights weights (pcs) (kg) Weights in front of the mask Weights of the front three-point hitch 2x16 + 2x30 Combination of Weights... -
Page 111: Valve For Filling Of Tyres Witha Fluid
ADDITIONAL WEIGHTS G554 G555 VALVE FOR FILLING OF TYRES WITH CHOCKING OF FRONT WHEELS A FLUID Before lifting of rear wheel do not All inner tubes of rear wheels are pro- forget secure tractor vided with valves that allow their filling against movement with a fluid if an extension is used. -
Page 112: Procedure Of Filling Of Tyres With Water
ADDITIONAL WEIGHTS E556 E557 PROCEDURE OF FILLING OF TYRES WITH WATER PROCEDURE OF DISCHARGE OF A FLUID FROM TYRES 1. Lift the tractor to relieve the tyre and turn the tyre to position Lift the tractor to relieve the tyre and turn the tyre to position the tyre valve upwards (A). -
Page 113: Maximum Weight Of Fluid (Kg) According To Dimensions Of Tyres
ADDITIONAL WEIGHTS MAXIMUM WEIGHT OF FLUID (kg) ACCORDING TO DIMENSIONS OF TYRES Tyre dimen- 12,4-36 14,9-28 16,9-28 16,9-30 480/70R30 16,9-34 18,4-30 18,4-34 sions Weight (kg NON-FREEZING SOLUTION FOR FILLING OF TYRES Water for prepa- Calcium Solidification Lime Solution density Total Additional ration of solution chloride... - Page 114 NOTES...
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Page 115: Electric Installation
ELECTRIC INSTALLATION Page Electric system ......................116 Essential service information................... 116 Battery........................117 Maintenance of the battery..................117 Alternator......................... 118 Maintenance of the alternator.................. 118 Check of adjustments of lights in the mask of the tractor ........120 Adjustment of lights in the mask of the tractor............120 Check of adjustment of lights on the roof of the cabin.......... -
Page 116: Electric System
ELECTRIC INSTALLATION G601 E602 ELECTRIC SYSTEM ESSENTIAL SERVICE INFORMATION The battery shall always be connected with “minus” pole to the frame and “plus” pole Nominal voltage to the alternator. Reverse connection of the battery destroys the semi-conducting (grounded minus equipment of the alternator. With use of an additional battery for starting of the trac- pole) 12 V tor, do not forget connect the outlets "plus"... -
Page 117: Battery
ELECTRIC INSTALLATION E603 E604 BATTERY MAINTENANCE OF THE BATTERY The battery (1) is installed on the left Keep the battery clean and fixed safely to the vehicle. However, the fixing device may side, under the cabin. not deform the battery case. In case of polypropylene batteries electrolyte level shall The battery disconnector (2) in installed not be under the minimum level mark as seen on the case. -
Page 118: Alternator
ELECTRIC INSTALLATION E605 E606a ALTERNATOR MAINTENANCE OF THE ALTERNATOR It is accessible after opening of the During cleaning and washing of the tractor protect the alternator against water bonnet. Recharging of the battery is or diesel oil! Alternator shall not be disconnected from the battery during run of the engine! indicated by a red light on the dashboard cluster;... - Page 119 ELECTRIC INSTALLATION Layout of fuses in the fuse Pos. Fuse Protected system rating Interrupter of warning lights Stop lights Horn, beacon Control of front driving axle, control of differential lock, dashboard power supply, control of rear VH, control of multiplier High beams with indicator Left marker lights, dashboard illu- mina- tion, registration plate illumina-...
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Page 120: Check Of Adjustments Of Lights In The Mask Of The Tractor
ELECTRIC INSTALLATION E609 G610 CHECK OF ADJUSTMENTS OF LIGHTS IN THE MASK OF THE TRACTOR ADJUSTMENT OF LIGHTS IN THE MASK OF THE TRACTOR When checking the headlamps using a testing wall, the tractor shall stand on a hori- zontal surface and the tyres inflated to the prescribed pressure. Basic vertical ad- Adjustment is carried out by all screws justment is 3.5% at unladen weight of the tractor. -
Page 121: Check Of Adjustment Of Lights On The Roof Of The Cabin
ELECTRIC INSTALLATION G611 CHECK OF ADJUSTMENT OF LIGHTS ON THE ROOF OF THE CABIN In vertical direction any point of the illuminated area within plane of the road to the left from the longitudinal vertical plane passing through the headlight centre shall not be more than 30m from the front outline of the tractor. -
Page 122: List Of Lamps
ELECTRIC INSTALLATION QQQ_G612 LIST OF LAMPS Pos. Locations of lamps Voltage Power Socket Note Main headlights H4 55/60W P 43t Roof low beams H7 PX26d Front combined lights Direction indicators P21W BA 15s Marker lights R5W BA 15s Working and ploughing headlamps PGJ19-5 Rear combined lights Tail and stop lamps... -
Page 123: Tractor Maintenance
Operations carried out outside the interval of 500 hours of work ......125 Replacement of fillings and filters................126 Fuels, coolants and lubricants used - amounts ............127 Oils for four-cylinder supercharged engines zetor........... 128 Oils for front output shaft ..................128 Oils for tractor transmission gearing................ 129 Oils for front drive axle .................... -
Page 124: Operations Carried Out Daily Before Beginning Of Work
TRACTOR MAINTENANCE OPERATIONS CARRIED OUT DAILY BEFORE BEGINNING OF WORK Before engine start After engine start Check of amount of oil in engine Check of engine lubrication function (indicator lamp) Check of amount of coolant and impermeability of joints of the Check of charge function (indicator lamp) cooling system Check of steering function (indicator lamp) -
Page 125: Operations Carried Out After Every 500 Hours Of Work
TRACTOR MAINTENANCE OPERATIONS CARRIED OUT AFTER EVERY 500 HOURS OF WORK Check of Vee belt tension Check of clearances in the whole hydrostatic steering system Check of front axle pin clearance Check of adjustment of coupling and brake pedal clearance Check of foot brake and handbrake function Check of trailer brake function Cleaning and application of a lubricating grease thin layer on accumulator battery terminals... -
Page 126: Replacement Of Fillings And Filters
TRACTOR MAINTENANCE REPLACEMENT OF FILLINGS AND FILTERS In a new tractor or a trac- tor after overhaul hours of Always after …. Condition of engine hour-meter work Replacement of engine oil Replacement of engine oil filter cartridge Replacement of fuel filter cartridge Replacement of air filter cartridge 1000 Replacement of air filter safety cartridge... -
Page 127: Fuels, Coolants And Lubricants Used - Amounts
TRACTOR MAINTENANCE FUELS, COOLANTS AND LUBRICANTS USED - AMOUNTS Name liter Brake fluid Coolant 20,5 Oil in engine Oil for hydrostatic steering Oil for front driving axle housing Oil for front driving axle planet reducers 2x0,6 Oil for front driving axle planet reducers equipped with brakes 2x1,7 Oil for portal 2x1,9... -
Page 128: Oils For Four-Cylinder Supercharged Engines Zetor
TRACTOR MAINTENANCE OILS FOR FOUR-CYLINDER SUPERCHARGED ENGINES ZETOR Oil marking Viscosity class Output class Shell Rimula R3 X 15W-40 API CH-4 MOL Dynamic Transit 15W-40 API CI-4 MOL Dynamic Turbo Diesel 15W-40 API CF-4 ORLEN OIL Diesel(2)HPDO 15W-40 API CG-4 ÖMV truck LD... -
Page 129: Oils For Tractor Transmission Gearing
TRACTOR MAINTENANCE OILS FOR TRACTOR TRANSMISSION GEARING Viscosity class Output class API Suitability of use Specifica- SAE J 306 MAR 85 SAE J 308 NOV 82 tion 80 W GL-4 All year round MIL-L-2105 OILS FOR TRACTOR TRANSMISSION GEARING TAB. 2 Producer Oil marking Viscosity class... -
Page 130: Oils For Front Drive Axle
TRACTOR MAINTENANCE OILS FOR FRONT DRIVE AXLE Producer Oil marking Viscosity class Output class Agip Rotra Multi THT GL-4 Aral Fluid HGS GL-4 Esso Torque Fluid 62 GL-4 Fuchs Titan Supergear 80W-90 GL-4/GL-5 Titan Hydramot 1030MC 10W-30 GL-4 Titan Renep 8090MC 80W-90 GL-4/GL-5 ÖMV... -
Page 131: Fluids For Tractor Hydraulic Brakes
TRACTOR MAINTENANCE FLUIDS FOR TRACTOR HYDRAULIC BRAKES Type Classification Synthol 205 PND 31-656-80, ISO 4925, SAE - J 1703 Fuchs Stopred SAE - J 1703 Brake Fluid DOT 4 ISO 4925, SAE - J 1703 Shell Donax YB SAE J 1703, ISO 4925 NOTE! The fluid is not determined for arctic conditions! The brake fluid should be replaced once every two... -
Page 132: Fuel
TRACTOR MAINTENANCE FUEL Diesel fuel for summer period from 01.04. to 31.10. Diesel fuel for winter period from 01.11. to 31.3. Notice: Similarly suitable types of fuel should be used abroad. Mixed fuel Natural Diesel (bio diesel fuel). Notice: Tractor operation with the bio diesel fuel requires equipment of the fuel system with the REP hoses. -
Page 133: Tractor Lubrication Chart
TRACTOR MAINTENANCE TRACTOR LUBRICATION CHART FRONT DRIVING AXLE Pos. Name Number of lubr. points Kingpins Central pin Connecting shaft coupling... -
Page 134: Suspension For Single-Axle Trailer
TRACTOR MAINTENANCE SUSPENSION FOR SINGLE-AXLE TRAILER Pos. Name Number of lubr. points Hook pin bearings... -
Page 135: Three-Point Suspension
TRACTOR MAINTENANCE THREE-POINT SUSPENSION Pos. Name Number of lubr. points Pins of hydraulic auxiliary cylinders Lifting linkages... -
Page 136: Front Three-Point Suspension
TRACTOR MAINTENANCE FRONT THREE-POINT SUSPENSION Pos. Name Number of lubr. points Pins of cylinders of front three-point suspension SUSPENSION MOUTH FOR TRAILER Pos. Name Number of lubr. points Suspension mouth for trailer... -
Page 137: Upper Linkage Bracket
TRACTOR MAINTENANCE UPPER LINKAGE BRACKET Pos. Name Number of lubr. points Pins of upper linkage bracket... -
Page 138: Pin Of Coupling Switching Off
TRACTOR MAINTENANCE PIN OF COUPLING SWITCHING OFF Pos. Name Number of lubr. points Pin of coupling switching off... -
Page 139: Overhaul In Proxima Tractors
TRACTOR MAINTENANCE OVERHAUL IN PROXIMA TRACTORS Overhaul of the tractor is necessary if its subsequent use is not economical, most of its parts require repair or the overall technical condition endangers safety of transport. If all instructions for maintenance are followed in accordance with the manufacturer’s documentation and in work in moderate cli- mate and on flat terrain the engine and gear mechanism average service life is 8000 hours of work. - Page 140 NOTES...
- Page 141 MAINTENANCE INSTRUCTIONS Page Opening of front bonnet ....................142 Check of engine oil level ....................142 Discharge of engine oil ..................... 142 Replacement of full-flow engine oil cleaner ..............143 Pouring of oil into engine ....................143 Replacement of fuel filter cartridge ................... 144 Bleeding of fuel system.....................144 Maintenance of dry air cleaner –...
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Page 142: Opening Of Front Bonnet
MAINTENANCE INSTRUCTIONS G701 E702 E703 OPENING OF FRONT BONNET CHECK OF ENGINE OIL LEVEL DISCHARGE OF ENGINE OIL Opening of the bonnet: Check oil level every day, before start of 1. Screw out the drain plug (1), the best Unlock the bonnet by pressing of the operation, on the tractor standing on a immediately after a drive or warming- pushbutton (1);... -
Page 143: Replacement Of Full-Flow Engine Oil Cleaner
MAINTENANCE INSTRUCTIONS E704 E705 REPLACEMENT OF FULL-FLOW POURING OF OIL INTO ENGINE ENGINE OIL CLEANER Pour prescribed volume of oil into the fill- It is replaced with each replacement of ing hole (2, start the engine and let it engine oil. Before re-installation of a new running for 2 to 3 minutes at 750 to 800 cleaner clean the sealing surface of the rpm. -
Page 144: Replacement Of Fuel Filter Cartridge
MAINTENANCE INSTRUCTIONS E706 E707 E708 REPLACEMENT OF FUEL FILTER BLEEDING OF FUEL SYSTEM CARTRIDGE 4. Bleed the injection pump in the same Before bleeding put a suitable way. Before replacement of the fuel container under the engine to 5. Carry out bleeding by the screw (3) that filtration cartridge put a suitable catch any fuel leakingfrom the is located on the pump body. -
Page 145: Maintenance Of Dry Air Cleaner - Indicator Of Clogging
MAINTENANCE INSTRUCTIONS G710 G711 MAINTENANCE OF DRY AIR FUNCTION OF INDICATOR OF CLEANER – INDICATOR OF CLOGGING CLOGGING Degree of clogging of the air filter is indi- Maintenance of the cleaner should be cated by position of the slider (1) in the carried out when indicator of clogging indicator window. -
Page 146: Instructions For Maintenance Of Dry Air Cleaner
MAINTENANCE INSTRUCTIONS X712 G713 QQQ_G714 INSTRUCTIONS FOR MAINTENANCE REGENERATION OF THE MAIN AIR REPLACEMENT OF AIR CLEANER OF DRY AIR CLEANER CLEANER CARTRIDGE LOCKING CARTRIDGE − Pull out the main cartridge of the dry − Pull out the locking cartridge of the dry Carry out maintenance of the air cleaner as follows: cleaner (2). -
Page 147: Reinstallation Of Air Cleaner Cartridges
MAINTENANCE INSTRUCTIONS G715 REINSTALLATION OF AIR CLEANER CARTRIDGES Reinstall the air cleaner cartridges in re- verse order. During this operation pay attention to: - cleanness of contact surfaces, - cartridges may not be deformed and may not vibrate after installation, - perfect tightness of the whole cleaner shall be ensured after closed with the lid,... -
Page 148: Check Of Oil Level In Hydrostatic Steering Tank
MAINTENANCE INSTRUCTIONS E719 G750 E721 CHECK OF OIL LEVEL IN REPLACEMENT OF OIL AND HYDRO- under working cylinder hoses and HYDROSTATIC STEERING TANK STATIC STEERING FILTRATION under the drain tube). CARTRIDGE 11. Start the engine and at idle speed Carry out checks every day before start (max. -
Page 149: Bleeding Of Hydrostatic Steering Hydraulic Circuit
MAINTENANCE INSTRUCTIONS E722 E723 BLEEDING OF HYDROSTATIC STEERING HYDRAULIC CIRCUIT With all bleeding operations on 1. Secure the tractor against any movement and lift the front axle. the hydrostatic steering watch oil 2. Start the engine let it running at idle speed for approx. 1 minute. level in the tank to prevent suc- 3. -
Page 150: Replacement Of Hydrostatic Steering Hoses
MAINTENANCE INSTRUCTIONS G719 REPLACEMENT OF HYDROSTATIC STEERING HOSES The hoses shall be replaced after four years from the date of their manufacturing (the date can be found on their surface) or after 3,500 Mh of the tractor or in case that any traces of their damage are found (weeping of a hose, local bulging, leakage of work- ing medium around terminals and from the surface, damaged jacket by rubbing against metal frame, damaged outer braid of low-pressure hoses). -
Page 151: Replacement Of Cooling Fluid
MAINTENANCE INSTRUCTIONS G725 E726 G716 REPLACEMENT OF COOLING FLUID 2. Drain cooling fluid from the tank (C). 5. Fill the cooling system with an anti- Follow this procedure: The drain screw is accessible after freezing mixture. 1. Open the heating circuit cock (A) and removal of the left part of the bonnet. -
Page 152: Check And Replacement Of Oil In Gearbox, Axle Drive And Rear Axle Portals
MAINTENANCE INSTRUCTIONS E728 E729 E730 CHECK AND REPLACEMENT OF OIL IN DRAINAGE AND INSPECTION HOLES GEARBOX, AXLE DRIVE AND REAR 1. *Inspection and oil filling screw of the 1. Drain plug of the gear mechanism. AXLE PORTALS axle shaft case (applicable for stan- 2. -
Page 153: After Drainage Of Oil
MAINTENANCE INSTRUCTIONS E731 F206 AFTER DRAINAGE OF OIL ∗ FRONT OUTPUT SHATF With replacement of oil it is necessary to 1. Replace the cleaner cartridge (1). The inspection and oil filling plug is lo- clean the screen oil cleaner (2). This 2. -
Page 154: Lubrication And Filling Points Of The Front Driving Axle
MAINTENANCE INSTRUCTIONS E733 G731 G735a LUBRICATION AND FILLING POINTS OIL FILLING, INSPECTION AND REFILLING OF BRAKE FLUID OF THE FRONT DRIVING AXLE DRAIN HOLES OF FRONT WHEEL The tank is located on the left side of the REDUCERS 1 - Steering knuckle lubricator. tractor in front of the cabin and accessi- 2 - Sliding bearing (2x) of the front driv- Carry out check, filling and draining of oil... -
Page 155: Cleaning Of Heating System Filters
MAINTENANCE INSTRUCTIONS E736 E730a CLEANING OF HEATING SYSTEM *AIR FILTER WITH ACTIVE CARBON FILTERS Filters with active carbon are installed instead of the standard dust filter and re- Carry out regeneration of filters, installed placement is carried out in the same way as in the common filters. The filter should under covering grilles above front glass be located with the white surface on the grid. -
Page 156: Instructions For Installation Of The Carbon Filter
MAINTENANCE INSTRUCTIONS G731 G732 INSTRUCTIONS FOR INSTALLATION DRAINAGE OF CONDENSATE FROM CHECK OF TIGHTNESS OF AIR OF THE CARBON FILTER AIR ACCUMULATOR SYSTEMS − Fill the air accumulator up to the 1. Remove the worn out filter from the air Drain condensate by pulling the ring to duct neck. -
Page 157: Working Pressure Of Air Brakes
MAINTENANCE INSTRUCTIONS G733 E740 E741 WORKING PRESSURE OF AIR BRAKES MAINTENANCE OF THE AIR- correct arrangement of hoses to the oil CONDITIONING (A/C) SYSTEM cooler. In case of a single hose (1) and double- hose (2) designs, air pressure on the Cleaning of the A/C condenser is With correct function of the A/C system, double-hose coupling head (red capsule) -
Page 158: Maintenance And Care For Tyres
MAINTENANCE INSTRUCTIONS G736 E743 MAINTENANCE AND CARE FOR TYRES LAYING BY THE TRACTOR Check regularly outer surfaces of the tyres and their sides for defects in side walls In case that the tractor has to be put out and at tyre beeds and damaged tyre skeletons. of operation for a longer period (storage), support the tractor and reduce pressure Take out of service tyres with any defects. -
Page 159: Gearbox Distributor - Replacement Of Oil Cleaner Cartridge
MAINTENANCE INSTRUCTIONS G749 GEARBOX DISTRIBUTOR – REPLACEMENT OF OIL CLEANER CARTRIDGE The gearbox distributor is located on the right side of the tractor behind the fuel tank; the oil cleaner is accessible from the bottom of the tractor. Before replacement of the oil cleaner cartridge, put a suitable container un- der the tractor to catch any leaking oil. - Page 160 NOTES...
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Page 161: Adjustments
ADJUSTMENTS Page Stretching of v-belt ....................162 ∗Stretching of a/c compressor v-belt ............... 162 Retightening of cylinder head.................. 162 Adjustment of valve play ..................162 Bleeding of tractor brake system................163 1. Bleeding of the main brake valve for trailers ............164 2. -
Page 162: Stretching Of V-Belt
ADJUSTMENTS E751 E752 E753 STRETCHING OF V-BELT RETIGHTENING OF CYLINDER HEAD ADJUSTMENT OF VALVE PLAY With correct stretching of the V-belt the Retighten engine cylinder head on cold Adjustment of valve play should be carried slack of the belt shall be 7.5mm when a engine in the prescribed order. -
Page 163: Bleeding Of Tractor Brake System
ADJUSTMENTS G735a E757 BLEEDING OF TRACTOR BRAKE Carry out bleeding of the pneumatic Warning: SYSTEM brake system for trailers and foot brakes With bleeding of a pneumatic of the rear wheels with disconnected brake systém for trailers abd Carry out bleeding of the brake system brake pedals, separately for each wheel. -
Page 164: Bleeding Of The Main Brake Valve For Trailers
ADJUSTMENTS E758 1. BLEEDING OF THE MAIN BRAKE VALVE FOR TRAILERS This operation should be carried out at 730±20 kPa in the system using the following procedure: 1. Refill the missing volume of brake fluid in the expansion tank to the maximum level 2. -
Page 165: Bleeding Of Brakes Of Rear Wheels
ADJUSTMENTS E759 2. BLEEDING OF BRAKES OF REAR WHEELS Carry out bleeding as follows: 1. Check level of brake fluid in the expansion tank. Refill missing volume to the maximum if necessary. 2. Slide a hose onto the bleeding screw (2) of the brake cylinder after prior removal of a rubber cap from the screw and sink other end of the hose to the bottom of a transparent container filled partly with brake fluid (3). -
Page 166: Bleeding Of The Brake System Of Front Driving Axle
ADJUSTMENTS E760 E761 3. BLEEDING OF THE BRAKE Carry out bleeding as follows: SYSTEM OF FRONT DRIVING AXLE 1. Check level of brake fluid in the expansion tank. Refill missing volume to the maximum if necessary. Before bleeding procedure it is always 2. -
Page 167: Bleeding Of Hydraulic Brakes Of The Trailer
ADJUSTMENTS E762 4. BLEEDING OF HYDRAULIC BRAKES OF THE TRAILER Carry out bleeding as follows: 1. Refill missing volume of brake fluid in the expansion tank to the maximum. 2. Remove the cap on the bleeding screw (2) of the trailer hydraulic brake valve (1) that is located on the left front bracket of the cabin silentblock. -
Page 168: Check And Adjustment Of Foot And Hand Brakes
ADJUSTMENTS CHECK AND ADJUSTMENT OF FOOT AND HAND BRAKES Carry out adjustment in the following or- der: 1. Adjustment of the foot brake 2. Adjustment of the hand brake Any other procedure is not possible as well as adjustment of only foot or only hand brake. -
Page 169: Adjustment Of Hand Brake
ADJUSTMENTS In case that some asymmetry of braking 6. Check adjustment of the hand brake between the left and right brake occurs system and if necessary, correct the after such adjustment, it is necessary to adjustment and check tightening of all release the adjustment screw (7) of that locking nuts (6), (8). -
Page 170: Adjustment Of Clutch Pedal Play
ADJUSTMENTS E764 E765 ADJUSTMENT OF CLUTCH PEDAL BLEEDING OF CLUTCH HYDRAULIC ENGINE TRAVEL CLUTCH PLAY CIRCUIT ADJUSTMENT Correct play between the piston rod of Carry of bleeding using the same proce- The travel clutch is designed in such the pedal and piston of the main cylinder dure as bleeding of the rear brake sys- manner that no adjustment is required is not adjustable –... -
Page 171: Adjustment Of Hitch For Single-Axle Trailers
ADJUSTMENTS E766 G767 E768 ADJUSTMENT OF HITCH FOR ADJUSTMENT OF BOWDEN CABLE ADJUSTMENT OF CONTROL FORCE SINGLE-AXLE TRAILERS OF INNER HYDRAULIC CIRCUIT The hitch is in transport position. The LEVER 1. Lift the hydraulic arms to their upper Bowden cable shall be stretched so that (transport) position with selected posi- there is no play on the control lever in Adjust friction force of the inner hydraulic... -
Page 172: Calibration Of Digital Dashboard Travel Speed
ADJUSTMENTS E769 E770 E771 − Put the tractor to the start of that 100m − Push the pushbutton (B). The number CALIBRATION OF DIGITAL DASHBOARD TRAVEL SPEED long lane. of pulses, detected by the ravel sen- − Push simultaneously the pushbuttons sor, will be saved into memory. -
Page 173: Essential Technical Parameters
ESSENTIAL TECHNICAL PARAMETERS Page Main dimensions of the tractor (mm)............... 174 Technical specifications of engines of the tractors ..........175 Permitted max. Loading of front axle (kg) ............... 177 Permitted max. Loading of rear axle (kg) ..............177 Permitted maximum weight of vehicle set ”tractor + mechanism“ (kg) ....178 Condition of steerage .................... -
Page 174: Main Dimensions Of The Tractor (Mm)
ESSENTIAL TECHNICAL PARAMETERS MAIN DIMENSIONS OF THE TRACTOR (MM) Note Contour length with a hitch device and lowered front three-point hitch 4,708 without additional weights Contour length with a hitch device and without the front three-point hitch 4,067 without additional weights Width over rear mudguards 1,890 Height to the exhaust pipe mouth... -
Page 175: Technical Specifications Of Engines Of The Tractors
ESSENTIAL TECHNICAL PARAMETERS TECHNICAL SPECIFICATIONS OF ENGINES OF THE TRACTORS Model of the tractor Proxima Plus 85 Proxima Plus 95 Proxima Plus 105 Model of the engine 1205 1005 1305 compression ignition, four-stroke engine with direct injection of Type of engine... - Page 176 ESSENTIAL TECHNICAL PARAMETERS TECHNICAL SPECIFICATIONS OF ENGINES OF THE TRACTORS Model of the engine 1205 1005 1305 Valve gear type Oil cleaner full-flow type, disposable Fuel cleaner single-stage, with replaceable cartridge Type of injection pump PP 4M 10P1i 3780 PP 4M 10P1i 3775 PP 4M 10P1i 3776 Nozzle type DOP150S428-4104...
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Page 177: Permitted Max. Loading Of Front Axle (Kg)
ESSENTIAL TECHNICAL PARAMETERS PERMITTED MAX. LOADING OF FRONT AXLE (KG) Wheel gauge (mm) Travel speed km.h 1,525 1,610 – 1,620 1,680 – 1,690 1,760 – 1,770 1,825 – 1,835 4,000 (4,500*) 4,000 (4,500*) 4,000 (4,500*) 3,800 3,600 3,000 3,000 3000 2,800 2,600 3,000... -
Page 178: Permitted Maximum Weight Of Vehicle Set "Tractor + Mechanism" (Kg)
ESSENTIAL TECHNICAL PARAMETERS PERMITTED MAXIMUM WEIGHT OF VEHICLE SET ”TRACTOR + MECHANISM“ (KG) Travel speed (km.h Maximum weight of the vehicle set 7,500 7,000 6,600 6,000 CONDITION OF STEERAGE Travel speed Loading of the front axle of the tractor of total weight (km.h tractor + carried mechanism (%) max. -
Page 179: Loading Capacity Of Front Tyres
ESSENTIAL TECHNICAL PARAMETERS LOADING CAPACITY OF FRONT TYRES Travel speed 40 km.h 30 km.h 20 km.h 8 km.h Tyre loading Tyre loading Tyre loading Tyre loading Tyre size capacity (kg) capacity (kg) capacity (kg) capacity (kg) inflation tyre inflation tyre inflation tyre inflation... -
Page 180: Loading Capacity Of Rear Tyres
ESSENTIAL TECHNICAL PARAMETERS LOADING CAPACITY OF REAR TYRES Travel speed 40 km.h 30 km.h 20 km.h 8 km.h Tyre loading Tyre loading Tyre loading Tyre loading Tyre size capacity (kg) capacity (kg) capacity (kg) capacity (kg) inflation inflation inflation inflation tyre tyre tyre... -
Page 181: Permitted Combinations Of Wheels For Tractors
ESSENTIAL TECHNICAL PARAMETERS PERMITTED COMBINATIONS OF WHEELS FOR TRACTORS Front wheels Rear wheels Tyre size equivalent Tyre size equivalent 11,2-24 11,2R24 13,6-36 16,9-30 16,9R30 480/70R30 12,4-24 12,4R24 18,4 -30 18,4 R30 360/70R24 520/70R30 16,9-34 16,9R34 480/70R34 13,6-36 13,6-24 13,6R24 16,9-34 16,9R34 380/70R24 480/70R34... -
Page 182: Power
ESSENTIAL TECHNICAL PARAMETERS POWER Proxima Proxima Proxima Model of the tractor Plus 85 Plus 95 Plus 105 Model of the engine 1205 1005 1305 Power on the output shaft (kW±2%) - at nominal speed of the engine and engaged 1,000 min the output shaft Not run-in engine (up to 100 Mth) 62.5... -
Page 183: Forward Travel Speed Of The Tractor - 30 Km/H
ESSENTIAL TECHNICAL PARAMETERS FORWARD TRAVEL SPEED OF THE TRACTOR - 30 KM/H Speed of dependent rear Speed of dependent rear Speed of the tractor in km/h at nominal output shaft 540/1000 at output shaft 540/540E at speed of the engine (2,200 rpm) and given nominal speed of the engine nominal speed of the engine sizes of rear wheel tyres... -
Page 184: Backward Travel Speed Of The Tractor - 30 Km/H
ESSENTIAL TECHNICAL PARAMETERS BACKWARD TRAVEL SPEED OF THE TRACTOR - 30 KM/H Speed of dependent rear Speed of dependent rear Speed of the tractor in km/h at nominal output shaft 540/1000 at output shaft 540/540E at speed of the engine (2,200 rpm) and given nominal speed of the engine nominal speed of the engine sizes of rear wheel tyres... -
Page 185: Forward Travel Speed Of The Tractor - 40 Km/H
ESSENTIAL TECHNICAL PARAMETERS FORWARD TRAVEL SPEED OF THE TRACTOR - 40 KM/H Speed of dependent rear Speed of dependent rear Speed of the tractor in km/h at nominal output shaft 540/1000 at output shaft 540/540E at speed of the engine (2,200 rpm) and given nominal speed of the engine nominal speed of the engine sizes of rear wheel tyres... -
Page 186: Backward Travel Speed Of The Tractor - 40 Km/H
ESSENTIAL TECHNICAL PARAMETERS BACKWARD TRAVEL SPEED OF THE TRACTOR - 40 KM/H Speed of dependent rear Speed of dependent rear Speed of the tractor in km/h at nominal output shaft 540/1000 at output shaft 540/540E at speed of the engine (2,200 rpm) and given nominal speed of the engine nominal speed of the engine sizes of rear wheel tyres... -
Page 187: Speed Of Rear Independent Output Shaft
ESSENTIAL TECHNICAL PARAMETERS SPEED OF REAR INDEPENDENT OUTPUT SHAFT Selection Speed Speed of output shaft / speed of engine Speed of output shaft / speed of engine 540 / 1,987 598 / 2,200 540/1000 1000 1,000 / 1,950 1,128 / 2,200 540 / 2005 592 / 2,200 540/540E... -
Page 188: Outer Contour And Track Wheeling Diamater
ESSENTIAL TECHNICAL PARAMETERS OUTER CONTOUR AND TRACK WHEELING DIAMATER front 1,610mm To the right Wheel track To the left (mm) (mm) rear 1,500mm Without engaged front driving axle (PHN) 11,850 11,380 Without engaged front driving axle with partial braking of 9,880 9,650 Track... -
Page 189: Index
INDEX Bleeding of fuel system Bleeding of hydraulic brakes of the trailer Additional hydraulic distributor Bleeding of hydrostatic steering hydraulic circuit Additional hydraulic distributor control Bleeding of the brake system of front driving axle Additional weights Bleeding of the main brake valve for trailers Additionl distributor control Bleeding of tractor brake system Adjustemnt of toe-in with tractors equipped with a front driving... - Page 190 INDEX Drainage and inspection holes Front driving axle Drainage of condensate from air accumulator Front driving axle switch (f) Draining plug of the fuel tank Front hook Drive of farming machines Front output shaft Drive of machines with greater inertial masses Front output shatf Drive with farming mechanisms attached to the front three-point Front three-point hitch...
- Page 191 INDEX Hydraulics control panel Laying by the tractor Change of front wheels tread on the front driving axle Leaving the tractor Change of loading capacity of front tyres (%) Lever of external circuit Change of loading capacity of rear tyres (%) Lever of hand brake and hitch for single-axle trailer Change of rear wheels tread Lever of internal circuit...
- Page 192 Pushbutton of rear differential lock (j) Oil filling, inspection and drain holes of front wheel reducers Oil for hydrostatic steering for tractors Oils for four-cylinder supercharged engines zetor Rear outlets of the external hydraulic circuit Oils for front drive axle Rear output shaft –...
- Page 193 INDEX Running-in the tractor Three-point suspension Tiltable cover Tiltable steering wheel Safety cabin Tool box Safety instructions for the user Torque multiplier Safety principles with work with a three-point hitch Torque multiplier Selection of holes in the bracket Towing bar Setting of stops on the front driving axle Tractor lubrication chart Shifting from higher to lower gear...
- Page 194 INDEX Windscreen defrosting Work with output shaft Working and transport positions of the front three-point hitch Working pressure of air brakes...
- Page 195 NOTES...
- Page 196 Operator's manual Proxima Plus 85 Proxima Plus 95 Proxima Plus 105 Edition: I-300-2009 Publication No.: 22.22.12.478 Zetor Tractors a.s. Department of Technical Documentation Trnkova 111 632 00...
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