Zetor Proxima CL 100 Operator's Manual

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Operator's manual (210 pages)

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PROXIMA CL

OPERATOR´S MANUAL

01/2022

100

110

Tractor is Zetor. Since 1946.

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Summary of Contents for Zetor Proxima CL 100

Page 1 PROXIMA CL OPERATOR´S MANUAL 01/2022 Tractor is Zetor. Since 1946.
Page 2 ZETOR This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully.
Page 4 Aggregation tractor - machine/trailer ......................25 Tractors equipped with front end loader ...................... 25 Principles for operating tractors equipped with front end loader ..............26 Zetor tractors used for work in the woods ....................27 Safety labels ..............................27 Preventive daily service ..........................29 Preventive daily maintenance........................
Page 5 CONTENTS Fast heating of the cabin area ........................42 Fast cooling of the space of the cabin ......................42 Immediately after cooling the cabin ......................43 Operation of heating or air-condition with tractor´s work ................43 Heating and air conditioning vents ......................44 Heating and air conditioning vents control ....................
Page 6 CONTENTS Replenish fuel .............................. 70 Add urea ..............................70 High temperature of the cooling liquid ......................71 Full pushing filter of the hydraulics ......................71 Signalling of driver's seat ..........................71 System of additional treatment of exhaust gases ..................73 Conditions for dpf operation ........................
Page 7 CONTENTS Limiting travel speed ............................ 98 Running-in the tractor ............................ 99 General principles of new tractor run-in in first 100 hours of operation ............99 In first 10 hours of operation ........................99 From 100 hours of operation ........................99 Transport use ..............................
Page 8 CONTENTS Quick-couplings with drip collection ......................130 Connecting and disconnecting quick-couplers ..................130 Amount of oil taken from outer hydraulic drives ..................131 Connecting machines and tools to external hydraulic circuit ..............131 Hitches ................................133 Rear three-point hitch ..........................133 Safety principles of working with the three-point hitch ................
Page 9 Liquid for the cooling system of the tractors ....................162 Liquid for control of the travel clutch ......................162 Fuel for zetor engines which are equipped with diesel paricle filter ............162 Urea (urea solution aus 32) ........................162 Safety instructions for lubrication of the tractor ..................163 Tractor greasing plan ..........................
Page 10 CONTENTS Air-conditioning maintenance ........................182 Maintenance - exhaust system ........................182 Draining condensate from the air reservoir ....................182 Checking the air systems for leaks ......................182 Working pressure of air brakes ......................... 183 Maintenance and treatment of tyres ......................183 Tractor shutdown and recommended points for tractor lifting ..............
Page 12 LOCATION OF SERIAL NUMBERS PCLS5N004.gif 1. Tractor data plate 2. Cab serial number 3. Engine serial number 4. Tractor serial number When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be written in the frames below. Tractor type Tractor serial number Engine serial number...
Page 13 LOCATION OF SERIAL NUMBERS The 'right', 'left', 'front' and 'back' indications refer to the driving direction of the tractor. PCLS5N005...
Page 14 SAFETY INSTRUCTIONS FOR USERS Pay increased attention to the parts in the instructions for use and maintenance indicated with this symbol. The symbol can be found next to all important warnings related to the operational safety. Follow these warnings and be particularly careful in these situations! Inform your colleagues and other users about these warnings.
Page 15 SAFETY INSTRUCTIONS FOR USERS Used pictograms Engine oil pressure Front axle drive Engine failure Differential lock Engine coolant temperature Slow operation Engine air filter clogged Fast operation Engine emissions system, failure or Hydraulic system sensitivity control malfunction Engine emissions system temperature, Three-point hitch, lowering speed control regeneration underway DPF filter clogged...
Page 16 SAFETY INSTRUCTIONS FOR USERS Read operator's manual Rear work light Service indicator Work light Information alert Interior compartment illumination Operator alert Beacon Engine, urgent stop High beam Engine glow plugs Rear fog lights Battery charging condition Windscreen wiper, intermittent Fuel Windscreen washer and wiper Hourmeter Rear window wiper...
Page 17 SAFETY INSTRUCTIONS FOR USERS Seat occupant switch Seat adjustment, longitudinal (fore and aft) Seat adjustment, seatback recline Bottom seat cushion-Longitudinal adjustment controller Seat turning controller Seat tilt controller...
Page 18 SAFETY INSTRUCTIONS FOR USERS General safety regulations • The tractor may only be operated by a trained person that has a valid driving licence and has been thoroughly acquainted with the operation and safety rules. • Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect generally valid safety and traffic rules of the country where the tractor is used.
Page 19 • During aggregation of Zetor tractors with machines and implements with high tensile resistance when the engine speed drops and the engine tends to stall, the 1R, 2R, 3R reduced gears must not be used...
Page 20 SAFETY INSTRUCTIONS FOR USERS Risk of the tractor overturning The risk of the tractor overturning is increased especially when the following is used: • a narrow wheel gauge • inappropriate tractor travelling speed • travel on the slope along a contour line or turning on the slope •...
Page 21 SAFETY INSTRUCTIONS FOR USERS Leaving the tractor • Park the tractor only on an even land and where not possible, support with a shim assy. • Do not park the tractor with an attached implement in the lifted position. • Usually use the left-hand side tractor door when leaving the tractor. Look round whether any vehicle is coming, that could jeopardize your safety when leaving the tractor.
Page 22 SAFETY INSTRUCTIONS FOR USERS Health and environment protection • The tractors are not equipped with special filters of air aspirated to the cab. Therefore, they are not designed for work with aerosols and other harmful substances. • Coolant, brake liquid, kerosene, diesel fuel, mineral oil and other oil products that are used for the operation and maintenance of the tractor may cause various skin disorders in case of direct contact with your skin and can irritate mucous membranes, eyes, the digestive system and upper respiratory ways.
Page 23 • When handling the battery you must pay increased attention and avoid short-circuits. In tractors equipped with a battery disconnector switch the disconnector off when handling the battery. • Zetor tractors must not be operated with a disconnected battery as this may lead to a serious failure of the tractor.
Page 24 PCLP18N003 is operated. Protection of cab against aerosols The cab of Zetor tractors in standard version is not designed for work with aerosols and other harmful substances. The level of protection of the cab in the standard version is in accordance with standard EN 15 695-1:2017, category 2 (dustproof cab only).
Page 25 83,5 The level of vibrations on driver´s seat ZETOR tractors are classified in the category A and the class I/II/III. The category A includes all tractors with specified levels of vibration due to similar specifications of the construction. The following table presents the results of the measurement on the test bench according to the Commission Delegated Regulation (EU) No.
Page 26 Tractors equipped with front end loader Zetor Tractors in standard design are designed for utilization in agriculture and are not designed for special purposes. Tractors designed for operation within the European Union must be equipped, in case of using front end loader, with a protective structure (FOPS - Falling Object Protective Structure) protecting drivers from potential falling objects.
Page 27 ZETOR´s ap-proval. The loader may become dangerous as a result of not observing these instructions. ZETOR TRACTORS shall not be held responsible in case of any damage or injury. • Use front end loader without additional weights on the tractor (danger of mutual contact). The load of front and rear drive axle must not exceed the maximum permitted load listed in the manual.
Page 28 Standard tractors Zetor do not provide sufficient protection for operation in forest terrain as, for example, protection against a fal-ling tree or branch on a cab or penetration of objects to a cab. If Zetor tractor is utilized for forest work, a tractor operated within the European Union must be protected against these risks.
Page 29 NOTES...
Page 30 PREVENTIVE DAILY SERVICE Preventive daily maintenance Perform this maintenance daily or after every 8 - 10 hours of operation at the latest. PCLS5N006.gif Fuel system leaks Check the fuel system, including the fuel tank, for leaks. Repair leaks immediately. The fuel tank drain bolt is at the bottom of the tank.
Page 31 PREVENTIVE DAILY SERVICE Windshield washer tank PHSS5N105 Washer nozzle PCLS5N010 The liquid reservoir for control of the clutch PCLS5N017 Trailer brakes Trailer air brakes Trailer hydraulic brakes...
Page 32 PREVENTIVE DAILY SERVICE Hydrostatic steering Oil for hydrostatic control is pumped from the gearbox cartridge • check the oil level in the gearbox • check the tightening of the nuts and bolts of the control rods and levers • check the condition of all the hoses of the hydraulic control circuit for damage and oil leakage PCLPNN072 Air cleaner...
Page 33 PREVENTIVE DAILY SERVICE Inspection of fouling of coolers After opening the bonnet, check that cooler fins are not clogged with engine coolant and AC condenser, and also the front PTO oil cooler, and transmission oil cooler if the tractor is equipped with them. In case of clogging, clean the cooler fins with compressed air.
Page 34 ACQUAINTANCE WITH TRACTOR Tractor user must be properly acquainted with recommended operating and safety rules for safe tractor operation in advance. It is too late to do it within operation! Opening the bonnet To open the bonnet: Press the appropriate tool (e.g. screwdriver) against the rod (1) in the direction of the arrow to unlock the bonnet.
Page 35 ACQUAINTANCE WITH TRACTOR Opening the door from the inside 1. Lever for opening the door from the inside 2. Lever for opening the door from the inside The door is held by a gas strut with a full opening. It is forbidden driving with open door due to its possible damage.
Page 36 ACQUAINTANCE WITH TRACTOR Sun visor and hinged lid cover Pull out the sun visor of the windscreen (1), by pulling the handle in the direction of the arrow. To return to the starting position, briefly press the button (2). The sliding hinged lid cover (3) closes and opens by pushing or pulling the slots in the direction of the arrow.
Page 37 ACQUAINTANCE WITH TRACTOR Right rear panel The following parts are placed on the right rear panel: 1 - two-pin socket 12V, (+) pole is marked in red 2 - lighter 3 - three-pin socket 12 V PGPPN166 Internal lighting To be turned on and off by means of a button marked with the arrow.
Page 38 ACQUAINTANCE WITH TRACTOR Passenger´s seat Passenger´s seat is tiltable and placed on the left mudguard of the cabin. P15N028 Seat tilting out Passenger´s seat to be tilted out in the direction of an arrow (1) upward. Locking of the seat is done automatically.
Page 39 ACQUAINTANCE WITH TRACTOR Driver's seat Sears PGPPN124 The Sears driver's seat can be equipped with mechanical (A) or pneumatic (B) suspension. 1 - Seat suspension control according to the driver's weight (adjustment by rotation, direction according to the pictogram on the seat bellows) 2 - Seat height adjustment control (releasing the control - higher seat, tightening the control - lower seat) 3 - Lateral seat adjustment lever (after raising the lever, the seat can be adjusted laterally, the lever is locked by returning the lever to its original position)
Page 40 ACQUAINTANCE WITH TRACTOR Tilt steering wheel Adjusting the angle of the wheel The angle can be adjusted by tilting the wheel after it is unlocked by moving the lever (1) in the direction shown by the arrow. After adjusting, lock the wheel by pressing the lever (1) in the opposite direction than shown by the arrow.
Page 41 ACQUAINTANCE WITH TRACTOR Heating control panel, * air-condition As standard, the tractor is fitted with a heating panel without air conditioning and air recirculation. The standard panel can be replaced on request. The heating and air conditioning control panel is located on the right side of the cab roof ceiling.
Page 42 ACQUAINTANCE WITH TRACTOR Cab air recirculation control (D) Press button (D) to switch on and off the full internal air recirculation - Internal air recirculation switched off (indicated by the yellow control light), external air is sucked through the filters into the cab - Internal air recirculation switched on (indicated by the yellow control light), air is drawn from the cab and blown back into the cab, (internal air recirculation for quick...
Page 43 ACQUAINTANCE WITH TRACTOR Fast heating of the cabin area Fast heating of the cab compartment is only possible if the heating panel is equipped with internal recirculation. As standard, the tractor is fitted with a panel without air recirculation and air conditioning.
Page 44 ACQUAINTANCE WITH TRACTOR Immediately after cooling the cabin Immediately, after the cab has cooled down and the internal temperature has been lowered to the desired value, we recommend: 1 - Switch off the internal air circulation by pressing the button (D) 2 - By opening the heating valve (A), perform the continuous regulation of the air temperature, with the air conditioning on.
Page 45 ACQUAINTANCE WITH TRACTOR Heating and air conditioning vents Heating and air conditioning vents, front (A), side (B). PGPPN189 Heating and air conditioning vents control A - opening the vent - open the vent by pressing it, where indicated by the arrow B - closing the vent - close the vent by pressing the slat of the vent in the direction of the arrow C - change the direction of air flow from the vent - set the...
Page 46 ACQUAINTANCE WITH TRACTOR Control panel on right cab pillar 1 - front windscreen wiper cycler switch. 2 - washer button 3 - front windscreen wiper switch. 4 - rear windscreen wiper switch. 5 - switch for heating the rear-view mirrors. 6 - rear window heating switch 7 - front work light switch.
Page 47 ACQUAINTANCE WITH TRACTOR Rear window wiper The rear window wiper switch is located on the right pillar of the cab. The single-speed wiper of the rear window is controlled by a single-position switch. 0 - rear window wiper off 1 - rear window wiper on F18N012 Front and rear windscreen washer The button for controlling the front and rear windscreen...
Page 48 ACQUAINTANCE WITH TRACTOR Panel of the instrument panel PCLS5N013 1 - Reverse shift lever 2 - Combination switch (direction indicator, low beam, full beam, horn). 3 - Light switch (off, parking, main headlights). 4 - Dipped-beam switch in the tractor bonnet and dipped-beam switch on the tractor cab. * on request, this light switch on the tractor cab can be operated independently of the lights in the bonnet.
Page 49 ACQUAINTANCE WITH TRACTOR Switch of warning lights a - warning lights on b - warning lights off Function of warning lights is signalized by interrupted blinking control on the dashboard. PCLS5N016 Lights switch between the grill and the cabin The low beam lights on the brackets and under the cab roof must be adjusted correctly to prevent the drivers of oncoming vehicles to be dazzled.
Page 50 ACQUAINTANCE WITH TRACTOR Switch box Switchbox is placed on the dashboard, see arrow. PCLS5N024 Switch box key in the position (0) The voltage of all the equipment controlled via the key is disconnected. The key can be removed. PCLPN035 Switch box key in the position (I) The voltage is connected to all the equipment excluding starter.
Page 51 ACQUAINTANCE WITH TRACTOR Manual throttle A - Maximum speed of the engine B - Idle run The lever allows setting of speed of the engine within range A to B. PCLS5N025 Pedals and levers 1. Travel clutch pedal 2. Foot operated service brake pedals connected by latch 3.
Page 52 ACQUAINTANCE WITH TRACTOR Reversing lever F - forward driving; the lever in the front N - neutral position R - reverse driving; the lever in the back Shifting is performed when the tractor is idling. If the tractor is equipped with the reductor of crawling speeds, the reversing lever is not mounted.
Page 53 ACQUAINTANCE WITH TRACTOR PTO selection control lever P18N016 a - independent revolutions of the PTO shaft drive - revolutions are dependent on the engine revolutions n - neutral position b - dependent revolutions of the PTO shaft drive through the gearbox - revolutions are dependent on the shifted gear Shifting is performed when the tractor is idling.
Page 54 ACQUAINTANCE WITH TRACTOR Battery disconnector P18N100 The battery disconnector is located on the left side of the tractor behind the driver's stairs. A - Battery connected B - Battery disconnected C - Disconnector plate is located on the cover of the accumulator battery When the engine is switched off, the engine control unit remains active for about 2 minute because of storage of operation data.
Page 55 ACQUAINTANCE WITH TRACTOR Fuel tank The fuel tank is fitted at the right-hand tractor side. A plastic tank of 150 litres volume is mounted as a standard for all types of tractors. Do not step on the fuel tank! PCLS5N029 Add fuel only when the engine is stopped and the key in the switch box is in the position 0.
Page 56 INSTRUMENT PANEL Instrument panel - signal lamps P18N039 1 - green - signal lamp of left direction lamps 2 - blue - distance lights signal lamp Lights up with distance lights on. 3 - green - signal lamp of direction lights of the 1st trailer 4 - green - signal lamp of direction lights of the 2nd trailer 5 - orange - warning signal lamp 6 - blue - operational protection signal lamp.
Page 57 INSTRUMENT PANEL Instrument panel - instruments P18N040 A - coolant thermometer B - fuel gauge C - engine speedometer D - information display Instrument panel - buttons P18N041 A - reset button, exit from menu of the instrument panel B - enter button, entry to menu of the instrument panel, item selection confirmation in the instrument panel menu C - button for rolling up in the instrument panel menu D - button for rolling down in the instrument panel menu...
Page 58 INSTRUMENT PANEL Display description P18N042 The following values are displayed on the main display: 1 - neutral position of the reversing lever or the lever of the reductor of crawling speeds, according to the tractor equipment 2 - low air pressure indicator in the tractor's air pressure system 3 - graphical representation of air pressure in the air-pressure system of the tractor 4 - air pressure in the air-pressure system of the tractor 5 - viewing part of the display...
Page 59 INSTRUMENT PANEL When the key in the switch box is moved to position I, the home screen is displayed on the display. C15N030 After about three seconds the main screen is displayed on the display. 1 - total operating hours (the value cannot be reset) 2 - operating hours of the tractor since the last reset of the value 3 - total distance covered (the value cannot be reset)
Page 60 INSTRUMENT PANEL 1 - immediate fuel consumption in L/100 km 2 - average fuel consumption in L/100 km since the last reset of the value 3 - average fuel consumption in L/hour since the last reset of the value 4 - fuel consumed since the last reset of the value P18N046 1 - temperature of the engine cooling liquid 2 - accumulator battery voltage...
Page 61 INSTRUMENT PANEL Display - display of air pressure in the air-pressure system of the tractor P18N075 The air pressure in the tractor's air system is displayed on the instrument panel display. 1 - Air pressure symbol, white light, has no signaling function. 2 - Red display field, gradual filling of the field with red color indicates the increase of air pressure in the tractor's air-pressure system in the range from 0 bar to 4.5 bar.
Page 62 INSTRUMENT PANEL Display - resetting data P18N047 The procedure for resetting data on the main screens where the data can be reset is as follows: 1 - Use the buttons (C) and (D) to select display of the corresponding main screen. 2 - Reset the data by longer pressing of the button (A) (RESET).
Page 63 INSTRUMENT PANEL Display - indicator of service inspection intervals P18N070 The warning regarding an approaching maintenance date (service interval) is displayed if there are less than 25 operating hours remaining to the planned maintenance. The maintenance symbol (1) is shown on the display of the instrument panel. When the key in the switch box is moved from the position 0 to the position I, the main screen appears on the display and after several seconds the warning regarding an approaching maintenance (B) with the number of operating hours of the tractor (2) remaining to the maintenance date are displayed on the display.
Page 64 INSTRUMENT PANEL Error signalling Errors arising during tractor operation are indicated by switching the corresponding signal lamp, acoustic signal and error message in the instrument panel display. If the error is indicated, the signal lamp still glows, even though the display is switched to the next display. If the error is not eliminated or the indicated state has not returned to a normal state: the corresponding signal lamp glows...
Page 65 INSTRUMENT PANEL Description of the display of error messages 1 - The symbol of the defect significance. 2 - Node of the tractor where the defect appeared. 3 - Main display field - defect code. 4 - Secondary display field - defect specification. P18N074 Current error messages display - go to the ALARM screen to view the current error messages...
Page 66 INSTRUMENT PANEL Display - setting language mutation P18N077 Press the button (B) to enter the service menu 1 - use the buttons (C) and (D) to select the item Language; press the button (B) to enter the screen with language mutations. 2 - use the buttons (C) and (D) to select the required language mutation and press the button (B) for confirmation.
Page 67 INSTRUMENT PANEL Display - setting of day and night backlight of the display P18N098 Enter the display settings menu. a - Use the buttons (C) and (D) to select the item for the day display backlight. Long press the button (B) to enter the screen for the display backlight setting (b).
Page 68 INSTRUMENT PANEL Display - setting the automatic mode of the display backlight P18N099 Enter the display settings menu. a - Use the buttons (C) and (D) to select the item (1) for the automatic mode of the display backlight. Long press the button (B) to enter the screen for setting the automatic mode of the display backlight (b).
Page 69 INSTRUMENT PANEL Display - setting and calibration P18N078 Press the button (B) to enter the service menu 1 - use the buttons (C) and (D) to select the item Calibration; press the button (B) to enter the screen with the calibration menu. 1 - setting of display of revolutions of the rear PTO shaft - more information in the chapter POWER OF AGRICULTURAL MACHINES 2 - calibration of travel speed...
Page 70 INSTRUMENT PANEL Travel speed calibration PCLPN090 The instrument panel after assembly in the factory is calibrated. Perform a new calibration of the travel speed: - after a considerable tyre wear - when installing new tyres - during replacement of the instrument panel Calibration procedure - indicate the track of the length of 100 m on a suitable place - inflate the tractor tyres to the specified pressure;...
Page 71 INSTRUMENT PANEL System of treatment of exhaust gases - setting The regeneration of the diesel particulate filter in case of increased temperature of exhaust gases is performed at higher engine load. The system of regeneration of the diesel particulate filter DPF can be controlled through the menu of the engine setting on the instrument panel.
Page 72 INSTRUMENT PANEL High temperature of the cooling liquid PHS18N041 High temperature of the cooling liguid is indicated in several stages of warning A - informative - reduce the engine power B - warning - stop the tractor, set the engine to idling until the temperature of the cooling liquid is reduced C - caution - stop the engine, wait until the temperature of the cooling liquid is reduced and check the level of the cooling liquid;...
Page 73 NOTES ...
Page 74 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES The tractor is equipped with an engine that meets the STAGE V emission limits. Compliance with the emission limit is achieved, among other things, through a combination of two exhaust gas after-treatment systems: a- Diesel particulate filter (DPF), which is used to retain particulates in the exhaust gases.
Page 75 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES DPF filter regeneration PCLS5N080 By flashing the DPF orange light and turning on the orange warning light (A), the DPF signals the need to start the DPF filter regeneration. The operator must start the DPF filter regeneration in the instrument panel menu. Regeneration is carried out on a standing tractor with an idling engine that is braked by the handbrake (B), the reversing lever is moved to the neutral position (C) and the PTO clutch is off (D).
Page 76 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES C18N036 8 - the regeneration of the DPF has begun, and the estimated time of the regeneration is displayed in the bottom line 9 - cooling the system after the regeneration is complete, DO NOT SWITCH OFF THE ENGINE! 10 - DPF filter regeneration is complete, you can continue to work with the tractor without restrictions Do not stop the engine during regeneration of DPF (the green signal lamp flashes) - there is a risk of damage of the system of treatment of exhaust gases.
Page 77 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Urea (Aqueous Urea Solution AUS 32, DEF) The used reagent is a mixture of 32.5% solution of synthetic urea and demineralized water. It is used as a reducing agent NOx for additional treatment of exhaust gases by SCR (selective catalytic reduction) of motor vehicles with diesel engines.
Page 78 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Error signalling of SCR system Defects of the SCR system when the engine is running are indicated by glowing of the red (1) or orange (2) signal lamp on the instrument panel and by the subsequent acoustic signal.
Page 79 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Indication of amount of urea in the tank P18N030 The amount of urea in the tank is displayed on the instrument panel on the main screen. a - If the urea level is higher than 50%, it is displayed as OK on the instrument panel. If the amount is below 50%, the real amount of urea in percentage is displayed.
Page 80 SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Reduction of the engine power and engine revolutions If a serious system fault occurs, the urea level in the tank is low or if the operating conditions are exceeded, the system reacts by reducing the engine power and speed. Depending on the type of error, the so-called one or two-level limitation of engine power will take place.
Page 81 NOTES ...
Page 82 OPERATION Before a drive with the new tractor get to know how to shift gears and try individual positions of the shifting lever when the engine is stopped. During normal operation and before you set up, make sure that the technical condition ensures safe operation of the tractor.
Page 83 OPERATION Non-permitted starting It is forbidden to start the tractor by short- circuiting the starter clamps. Start only from the driver´s seat. It is necessary to disconnect minus pole of accumulator and all the shifting levers including PTO shaft shifting lever to be shifted in neutral position with any manipulation or repair of the starter.
Page 84 OPERATION Starting the engine while using coolant heater PCLS5N039 With low temperatures of the surroundings, engine starting eases heating coolant. Leadin electrical installation and its protection against dangerous contact must be done pursuant to valid regulations 1. First plug the plug to the heater. 2.
Page 85 OPERATION Error signalling Errors arising during tractor operation are indicated by switching the corresponding signal lamp, acoustic signal and error message in the instrument panel display. If the error is indicated, the signal lamp still glows, even though the display is switched to the next display. If the error is not eliminated or the indicated state has not returned to a normal state: the corresponding signal lamp glows...
Page 86 OPERATION Signalling errors in the system of additional treatment of exhaust gases PHSS5N026 A plate with a brief description of fault indication of the exhaust gas after-treatment system and subsequent operator interventions is located in the lower right corner of the windscreen (A). On the plate (B), the pictograms on the left indicate the combination of the indicator lights switched on or flashing on the instrument panel, including their color, and the pictogram of the audible warning signal.
Page 87 OPERATION Diesel particle filter regeneration During operation of the tractor, the DPF filter is clogged with solid particles generated by the fuel combustion as the engine is running. The clogged DPF filter is regenerated (cleaned) by the increased exhaust temperature of the standing tractor during engine run.
Page 88 OPERATION Shifting road and reduced speeds H - road speeds N - neutral L - reduced speeds Shifting of gears of the main gearbox with reduced speeds is the same as with road speeds. Considering low speed of the tractor, change nearly always means moving off from rest.
Page 89 OPERATION Gear shifting The gears are shifted with the main gear shift lever. A - The tractor equipped with the reductor of crawling speeds The main gear shift lever is used to shift the gears and to control the driving direction. B - The tractor equipped with the reversal system The main gear shift lever is only used to shift the gears and the driving direction is controlled by the reversing...
Page 90 OPERATION Gear shifting from higher to lower gears Depress the clutch pedal and shift the gear shifting lever through neutral to lower gear. Note: For increasing the life cycle of synchrones, it is possible to shift from higher to lower gear with the socalled double declutching.
Page 91 OPERATION Differential lock PCLS5N041 Switching on the differential lock is done by pressing the button on the dashboard, which returns to the original position when released. Switching on the differential lock is indicated by the illuminated symbol on the dashboard display, the indicator light on the dashboard and the illuminated symbol on the button.
Page 92 OPERATION Driving with engaged front driving axle Use the front drive axle when the rear wheels slip to increase traction. On roads and hard ground, driving with the front drive axle engaged is not recommended (driving with the front drive axle engaged causes increased wear on the front tyres). The front drive axle may be permanently engaged when front-mounted agricultural machinery or implements are attached to the tractor.
Page 93 OPERATION Foot brakes Foot brakes are disc type, wet, controlled hydraulically by the pressure oil from common gearbox filling with strengthening effect of the pump and with automatic pressure equalization in brake circuits. When driving on the road, both pedals must be connected with a latch.
Page 94 OPERATION The button for temporary deactivation of brakes of the trailer or semi-trailer PCLS5N044 Prior to using the button for temporary deactivation of brakes of the trailer or semi-trailer, it is always necessary to provide sufficient space in front of the tractor and behind the connected trailer or semi-trailer where no obstacles or persons will be present for the case that the effect of the parking braking will not be sufficient and the combination of vehicles moves.
Page 95 OPERATION Air brakes of trailers and semi-trailers PGPPN137 Air brakes of trailers (semi-trailers) and brakes of the tractor are designed so that braking effects of both vehicles are synchronised. In case of a drop of pressure the transfer valve disables the secondary consumers (differential lock, disengagement of the front driving axle).
Page 96 OPERATION Two-hose brakes The working pressure is set at 810 ± 20 kPa. The volume of the air tank is 20 l. The left head valve is marked in yellow (braking branch), the right head valve is marked in red (filling branch). When a trailer (semi-trailer) with a maximum authorised load approved for a given type of tractor is attached, the maximum permitted speed of this...
Page 97 OPERATION Stopping the tractor - manual brake Under normal conditions stop the tractor slowly. Shortly before stopping: 1. Tread on the clutch pedal and brake the tractor by the foot brake. 2. Move the main shifting lever to neutral position. 3.
Page 98 OPERATION Leaving the tractor Before you leave the tractor with safety cabin, do not forget remove the key in position '0' from the ignition box (in positions I and II the key cannot be pulled out). The tractor shall be secured against spontaneous moving off: 1.
Page 99 OPERATION Limiting travel speed In the case of tractors with a maximum running speed of 30 or 40 [km/h], the maximum engine speed shall be automatically reduced in the event of an imminent overrun of the running speed. This feature cannot be turned off. P18N092...
Page 100 RUNNING-IN THE TRACTOR General principles of new tractor run-in in first 100 hours of operation PCLS5N052 During first 100 hours of operation: • Load tractor in a normal way, avoid operation with low or maximum engine revolutions • Avoid operation under partial loading of the engine •...
Page 101 NOTES...
Page 102 TRANSPORT USE Before a drive make sure that the technical condition ensures safe operation of the tractor. In case that a trailer or implement is coupled, verify its coupling and proper fixing of the load. Never get out of the tractor to couple a trailer yourself. Pay also attention to your assistant. Front hitch Used only for towing tractor without connected trailer or a different connected machinery.
Page 103 TRANSPORT USE Multistage adjustable suspension Serves for connecting double axle or lighter single-axle trailers. Guidance nozzle is vertically adjustable. When working with various agricultural machines it is necessary to adjust the suspension vertically or demount where necessary. PCLPN048 Height adjustment and disassembly of the CBM stage hitch By moving the control lever in the arrow direction to position (1) you will release the lever and by moving it subsequently to position (2) you will retract the locking...
Page 104 TRANSPORT USE Modular system of hitches for trailers and semi-trailers PCLPN051 Module types: Fig. (B) - Swinging draw-bar console Fig. (C) - Swinging draw-bar console with a fixed pin Fig. (D) - Console with a ø 80 ball Disassembly, fig. (A): 1 - Remove the locking screw (1).
Page 105 TRANSPORT USE Console with a ø 80 ball module The console with a ø 80 ball is only used to connect semi-trailers with a hitching device designed for a ø 80 ball. Releasing the hitch, fig. (A): By moving the lever (1) in the arrow direction you will remove the locking wedge (2).
Page 106 TRANSPORT USE Hitch for single-axle trailer The hitch for a single-axle trailer may be equipped with a hook (A) which is designed for the connection of single-axle trailers having drawbars complying with ISO 5692 (inner mesh diameter 50 [mm] and mesh height 30 [mm]) or swinging rod (B), or a drawbar with a ball of ø...
Page 107 TRANSPORT USE Uncoupling of a single-axle trailer This can be performed after slight lifting of the hitch by the inner hydraulic circuit lever. Move the control lever backwards. The lever is located on the left side of the driver's seat. Lower the hitch using the inner hydraulic circuit lever and disconnect the trailer pole eye.
Page 108 When using a device other than the prescribed towing device, follow the procedure described above. Zetor is not liable for damage caused by the use of these devices.
Page 109 NOTES...
Page 110 PTO DRIVE OF AGRICULTURAL MACHINES Work with PTO shaft Before attaching of an implement, driven by means of the tractor PTO shaft, check the speed compatibility of both, it means tractor PTO shaft and implement driven shaft (540 rpm or 1,000 rpm). Different PTO speed values may cause serious damages and injuries.
Page 111 PTO DRIVE OF AGRICULTURAL MACHINES Rear PTO shaft - warning P18N080 In connection with the operation of the rear PTO shaft, the following warnings are shown on the display of the instrument panel: A - warning - when the rear PTO shaft is activated by the button and the gear shift lever of dependent and independent revolutions is in the neutral position, use the lever to shift independent revolutions of the rear PTO shaft and use the button to restart the rear PTO shaft B - warning - when the rear PTO shaft is deactivated by the button, the gear shift lever of dependent and...
Page 112 PTO DRIVE OF AGRICULTURAL MACHINES Display of revolutions of PTO shafts (1) - In case that the tractor is equipped with the front PTO shaft, the revolutions of the front PTO shaft are shown on the display of the instrument panel after switching the front PTO shaft with the button on the right column of the cabin and rotation of the front PTO shaft.
Page 113 PTO DRIVE OF AGRICULTURAL MACHINES Control elements of PTO shafts The rear PTO shaft - the gear shift lever of dependent and independent revolutions P18N016 Shifting is performed when the tractor is idling and when the clutch pedal is pressed. a - independent revolutions of the PTO shaft (the number of revolutions depends on the number of engine revolutions) n - neutral position...
Page 114 PTO DRIVE OF AGRICULTURAL MACHINES Working modes of PTO shafts The tractor is equipped with two working modes of PTO shafts. The selected mode is indicated on the display of the instrument panel. A - common working mode with the PTO shaft the PTO shaft is rotated regardless the tractor is going or not;...
Page 115 PTO DRIVE OF AGRICULTURAL MACHINES Activation of the rear PTO shaft - independent revolutions - stationary working mode PCLS5N057 The number of PTO shaft revolutions depends on the number of engine revolutions. When the tractor is not going with its engine running: A - When the clutch pedal is pressed, use the gear shift lever to select suitable speed of the rear PTO shaft.
Page 116 PTO DRIVE OF AGRICULTURAL MACHINES Deactivation of the rear PTO shaft - independent revolutions PCLS5N058 A - Press the button on the right column of the cabin to deactivate the rear PTO shaft. B - This state is indicated by the fact that the revolutions of the rear PTO shaft are not shown on the display of the instrument panel.
Page 117 PTO DRIVE OF AGRICULTURAL MACHINES Activation of the rear PTO shaft - dependent revolutions - common working mode PCLS5N059 Number and sense of revolutions depends on the shifted gear and position of the reversing lever. In the mode dependent revolutions, there is no influence of the position of the reduction lever on the number of revolutions of the rear PTO.
Page 118 PTO DRIVE OF AGRICULTURAL MACHINES Activation of the rear PTO shaft - dependent revolutions - stationary working mode PCLS5N059 Number and sense of revolutions depends on the shifted gear and position of the reversing lever. The reduction lever must be in the neutral position. When the tractor is not going with its engine running: The operator must not sit on the driver's seat.
Page 119 PTO DRIVE OF AGRICULTURAL MACHINES Front PTO shaft Front PTO shaft is equipped with a solid six or twenty-one splined end point and it comes only in design of 1,000 revolutions. Tractor may be equipped with front PTO shaft with varied direction of spinning: In compliance with the direction of engine revolutions (standard)
Page 120 PTO DRIVE OF AGRICULTURAL MACHINES Activation of the front PTO shaft - stationary working mode PCLS5N063 The number of PTO shaft revolutions depends on the number of engine revolutions. When the tractor is not going with its engine running: A - Brake the tractor with the hand brake. B - If the tractor is equipped with the reversal system, move the gear shift lever to the neutral position.
Page 121 PTO DRIVE OF AGRICULTURAL MACHINES Maximum transferred output P15N038 Output shaft Transferred power front 1,000 min 60 kW* rear 1,000 min full power 540 min full power 540E min full power Drive of machines with greater inertia masses. (crushers, rotary harrows, mowers, balers, etc.) If these aggregate machines are not factory equipped with a so-called freewheel, the cardan shaft for the drive of these machines must be equipped with this freewheel,...
Page 122 HYDRAULIC SYSTEM Hydraulic system It is used to raise and lower the rear three-point hitch and, through the rear quick couplings, as well as an oil source for full control of agricultural machinery and tools connected to the rear three-point hitch. It consists of the inner and outer circuits.
Page 123 HYDRAULIC SYSTEM Controlling the inner hydraulic circuit 1. position or power regulation lever 2. lever for selecting floating position, adjusting the height of the three-point hitch in position regulation or mixed regulation. 3. three-point hitch lowering speed control 4. hydraulic system sensitivity control 5.
Page 124 HYDRAULIC SYSTEM Hydraulic system sensitivity control Hydraulic system sensitivity control (4) adjusts the sensitivity of the hydraulics in power or mixed regulation. Turning the knob in (a) direction increases sensitivity, turning it in (b) direction decreases sensitivity. PGPPN037 Position regulation of the lifting of the rear three-point hitch PGPPN043 Position regulation of the lifting of the rear three-point hitch means that the tool connected to the rear three- point hitch is automatically kept in the same height (position) with regard to the tractor.
Page 125 HYDRAULIC SYSTEM Power regulation of the lifting of the rear three-point hitch PGPPN044 Power regulation of the lifting of the rear three-point hitch means that the tool connected to the rear three- point hitch is automatically being adjusted depending on changing soil resistance. Set the adjustable stop (5) to a position on the edge between floating position and the beginning of the range of lifting of the rear three-point hitch.
Page 126 HYDRAULIC SYSTEM Exterior rear hydraulic arms controls Exterior rear hydraulic arms controls are located on the rear right wing. They make it easier for the operator to conncet tools by controlling the movements of the lower drawbars of the three-point hitch from the outside. They only serve for connceting and disconnecting the tools.
Page 127 HYDRAULIC SYSTEM Control elements of the outer hydraulic circuit The control levers of the outer hydraulic circuit are distinguished by colours. The lever colour corresponds to the colour of quick coupler dusters that are controlled by the corresponding lever. PGPPN047 The control levers of the external circuit of the hydraulics are located on the right fender.
Page 128 HYDRAULIC SYSTEM Different functions of outer hydraulic circuit control levers PGPPN049 There are four positions of the lever (a): N - Neutral position. Quick coupler drives (1) and (2) are closed and oil in the hydraulic appliance connected is blocked. Lever (a) is locked in this position. 1 - Pressure in quick coupler (1).
Page 129 HYDRAULIC SYSTEM PGPPN051 There are four positions of the lever (c) which controls quick couplers (5) and (6): N - Neutral position. Quick coupler drives (5) and (6) are closed and oil in the hydraulic appliance connected is blocked. Lever (c) is locked in this position. 5 - Pressure in quick coupler (5).
Page 130 HYDRAULIC SYSTEM Control of the front 3-point hitch The hitch is equipped with two single-acting hydraulic cylinders, into which the oil is supplied from the auxiliary hydraulic distributor. The lifting and lowering is performed by the control lever (b) of the auxiliary distributor. position 3 lifting position 4...
Page 131 HYDRAULIC SYSTEM Front outlets of the external hydraulic circuit On request, the tractor can be equipped with external hydraulic circuit outlets located in the front. The quick couplings (1) and (2) are the pressure couplings, the quick coupling (0) is directly connected to the space of the axle final drive housing and is designed so that the return oil can flow back from the external hydraulic appliances.
Page 132 HYDRAULIC SYSTEM Amount of oil taken from outer hydraulic drives If the amount of oil in transmission decreases after disconnecting the tool due to its permanent outflow out of the tractor into the machine's hydraulic circuit, refill the oil missing. If the amount taken exceeds the limit, hydraulic pump can absorb air and can get damaged.
Page 133 NOTES...
Page 134 HITCHES Rear three-point hitch Serves for connecting carrier-mounted or semi mounted agriculture machines and tools with linkage points of category I. or II. pursuant to ISO. The categories differ based on the length of linkage axis, which is the distance of the centre of balls of lower linkage joints with connected tool.
Page 135 HITCHES Height adjustment of the lifting draw-bars Lifting pull rod see fig. (A): Perform adjustment by turning of the eye (1) after disconnection of the upper end of the lifting pull rod. Lifting pull rod see fig. (B): Pull out the arm cross (2) in direction of the arrow and perform adjustment by turning of the arm cross.
Page 136 HITCHES Upper pull rod Length of the upper pull rod (1) is adjustable. The pull rod can be connected to the tractor to one of four holes in the bracket that transfers forces from the hitched implement to the torsion rod in the cover of the hydraulics regulation. When transporting an implement it is necessary to reposition the upper pull rod to the hole 'd' to prevent overloading of the lifting hydraulics kinematic...
Page 137 HITCHES *Lower draw bar with hooks Both lower (3) and upper (4) draw bars of linkage are equipped with hooks. The tools must be first equipped with hanging balls (1) and with limiting draw bars set the distance between lower draw bars of linkage (3).
Page 138 HITCHES Controlling front three-point hitch The hitch is equipped with two single-acting hydraulic cylinders, into which oil is supplied from the hydraulic distributor. Lifting and lowering is carried out by control lever (b) of the additional distributor. lifting position 3 position 4 starting position N...
Page 139 HITCHES Working and transport position of the front three-point hitch Working position of the front three-point hitch Transport position of the front three-point hitch Changing the position of the draw-bars of the front three- point hitch: 1. Release and remove the pin (1) from the opening. 2.
Page 140 WHEEL TREAD CHANGE Change of front wheels track with front drive axle Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs Change of wheel track is done by a change of rim and disc position. Secure the tractor against movement first, heave the axle with a hoist and support.
Page 141 WHEEL TREAD CHANGE Front wheels track of front drive axle in tractors equipped with non-removable discs Secure the tractor against motion first, heave the axle by a heaver and support. Tighten the nut of front wheels at a torque of 250 - 290 Nm. The change of wheel tracks is done by turning the wheel and mounting with rim offset to the inside, while the wheels are interchanged to keep the right direction of the tyre pattern with arrow to the front.
Page 142 WHEEL TREAD CHANGE Front wheels toe-in The prescribed slope of the front wheels in a tractor with a front drive axle is 0 to -2 mm and is measured on the flanges of the front wheel hubs (with the wheels mounted, it is possible to measure the convergence on the wheel rims).
Page 143 WHEEL TREAD CHANGE Setting wheel stops with front drive axle Adjust the stops whenever you change the wheel track or change the tyres on the front drive axle. The wheel stops at the front driving axle shall be set in such a way that there is a distance of at least 50 mm between the tyres of the front drive axle and the tractor at full lock and full axle swing around the centre pin.
Page 144 WHEEL TREAD CHANGE Rear wheels wheel track Gauges of the tractor rear wheels equipped with screwed footer discs Used tires Adjustable treads (mm) 16,9-28 16,9-30 18,4-30 16,9-34 13,6-36 12,4-38 1500 - 1580 13,6-38 13,6R36 420/85R28 (16,9R28) 420/85R30 (16,9R30) 420/85R34 (16,9R34) 340/85R38 (13,6R38) 18,4-34 480/70R28...
Page 145 WHEEL TREAD CHANGE The gauges of the tractor rear wheels equipped with solid discs Track of rear wheels in mm 16,9-30 1500 1580 420/85 R34 460/85 R34 (ET-14) 480/70 R30 460/85 R34 (ET-61) 1650 480/70 R34 540/65 R34 460/85 R34 (ET- 1725 98-5) 520/70 R38 (ET-...
Page 146 ADDITIONAL WEIGHTS Ballast weights are necessary to additionally load the tractor axles and to ensure manoeuvrability and stability of the tractor. Note: The weight of all ballast may vary by up to 5%. Weights in front of the bonnet mask Combination Weights of weights of weights...
Page 147 ADDITIONAL WEIGHTS Chocking of front wheels Before lifting of rear wheel do not forget to secure the tractor against any movement by chocking of front wheels! PCLPN066...
Page 148 ADDITIONAL WEIGHTS Procedure of filling the tyres with liquid PGPPN181 1. Unload the tyre by lifting the tractor and turn it with the valve upwards (A). 2. Deflate the tyre and unscrew the valve insert. 3. Screw the adapter for water filling on and attach the liquid supply hose to it. 4.
Page 149 ADDITIONAL WEIGHTS Antifreeze solution for tyre filling An antifreeze solution may only be used for filling tyres if you have purchases additional tubes! Caution, the tractor is equipped with tubeless tyres by the manufacturer! Water for Calcium Hydrated lime Solution Freezing point Total volume Added weight solution...
Page 150 ELECTRICAL INSTALLATION No additional interventions may be carried out on electric installation of the tractor (connection of other electric consumers) due to its possible overloading! With repairs of electric installation pay special attention in particular to manipulation with the battery to avoid any contact of electrolyte with skin or clothing.
Page 151 ELECTRICAL INSTALLATION Battery disconnector P18N100 The battery disconnector is located on the left side of the tractor behind the driver's stairs. A - Battery connected B - Battery disconnected C - Disconnector plate is located on the cover of the accumulator battery When the tractor is switched off, disconnect the battery using the battery disconnector.
Page 152 ELECTRICAL INSTALLATION Accumulator battery maintenance PCLPN099 Keep the accumulator battery clean and properly fixed to the vehicle. However, the fixing device must not deform the battery case. In the case of polypropylene batteries the electrolyte level must not be below the minimum mark indicated on the case.
Page 153 ELECTRICAL INSTALLATION Alternator Charging is indicated by the red signal lamp on the united board instrument which must be deactivated after the start. If the engine is running and the red signal lamp is activated, it is a charging error. If this situation occurs, stop the tractor and contact the service centre.
Page 154 ELECTRICAL INSTALLATION Fuse panels P18N006 There are three fuse panels located on the tractor: The fuse panel (A) is located on the left side of the tractor behind the driver's stairs, not far from the battery disconnector and it is accessible from the outside of the tractor.
Page 155 ELECTRICAL INSTALLATION Fuse panel (B) PCLS5N001...
Page 156 ELECTRICAL INSTALLATION Pos. Fuse size Secured system Brake lights, hazard warning light interrupter horn, beacon Appliances powered when the key is switched to position I Full beam headlights with indicator light left parking lights, dashboard lighting, number plate lighting right parking lights dimmed right lights, fog lamp with indicator light 7.5A dimmed right lights...
Page 157 ELECTRICAL INSTALLATION Fuse panel (C) Fuse Pos. Secured system size Socket in the cab Urea quality sensor not used not used Engine diagnostic socket Fuel Pump not used PCLS5N002 Braking system ABS/EBS Emergency electric trailer control Temporary deactivation of the trailer parking air brakes not used not used...
Page 158 ELECTRICAL INSTALLATION Checking the adjustment of the front grill headlights PCLS5N070 During a check on a test wall the tractor must stand on a level surface and the tyres must be inflated to the prescribed pressure. The basic vertical setting is 3.5% at the shipping weight of the tractor.In the horizontal direction the light beams must be parallel with the longitudinal axis of symmetry of the tractor.
Page 159 ELECTRICAL INSTALLATION List of lamps Headlights HB3 12 V 60 W P 20d Work lights H9 12 V 65 W PGJ19-5 Front combination lights Turn signal lights P21W 12 V 21 W BA 15s Position lights R5W 12 V BA 15s Low beam lights H7 12 V 55 W...
Page 160 Next service inspections always after covering another 500 EH but not later than 12 months after the previous service inspection. The service inspections are a part of tractor maintenance. The services authorized by Zetor will provide professional performance of service inspections according to the manufacturer's instructions.
Page 161 TRACTOR MAINTENANCE Filling and filter replacement Activity intervals [Mth] Type of action 100 500 1000 1500 2000 2500 3000 3500 Note Replace the air cleaner element or 1 year or 2 years Replacing dry filter locking element or 2 years Replace the heating filter element Replace the coolant 2 years...
Page 162 TRACTOR MAINTENANCE Fuels, coolants and lubricants used - amounts Volume Type of fluid Specifications 93.942.873 (4L) Engine oil 93.942.872 (10L) Fuel EN 590 Deutz Coolant 18,5 TR 0199-99-01115/9 EN DIN 70070 min.3 Urea (AdBlue) ISO 22241-1 max.18 ASTM D 7821 Oil to front drive axle housing 93.942.878 Oil for front drive axle planetary reducers...
Page 163 TRACTOR MAINTENANCE ZETOR service fillings To maintain best operational characteristics of your tractor, original operational Zetor fillings are recommended to be used. Oil for the front driving axle Use oils with additives for limited slip differential. Liquid for the cooling system of the tractors Coolant and demineralized water at a ratio of 1:1,5 (make up the mixture in this ratio).
Page 164 TRACTOR MAINTENANCE Safety instructions for lubrication of the tractor Tractor greasing plan • The tractor maintenance may be performed only by the trained personnel thoroughly familiarized with operational and safety principles. • During maintenance of the tractor wear appropriate (specified) personal protective equipment (occupational footwear, protective gloves, safety goggles, etc.).
Page 165 TRACTOR MAINTENANCE Three-point hitch Pos. Identification No. of lubrication points Pins of auxiliary hydraulic cylinders Lifting draw-bars PGPPN183 Hitch mouth for a trailer Pos. Identification No. of lubrication points Hitch mouth for a trailer PCLPN072 Upper linkage bracket Pos. Name Number of lubr.
Page 166 TRACTOR MAINTENANCE Reversion lever pin Disassemble the left side cover of the control panel. Disassemble the lock ring (1) of the reversion lever pin. Partly push out the reversion lever towards the instrument panel. Lubricate reversion lever pin with lubricating oil.Push the reversion lever back and secure with the lock ring (1).
Page 167 NOTES...
Page 168 MAINTENANCE INSTRUCTIONS Most of operations of planned maintenance may be carried out by the driver or other user of the tractor. In case you do not have sufficient technical equipment, let the difficult operations carried out by a specialised repair shop. All works, connected with cleaning, lubrication and adjustments of the tractor or coupled mechanisms may only be carried out after stopping of the engine and other movable components except checks of brakes, recharging and hydraulic system.
Page 169 MAINTENANCE INSTRUCTIONS Pouring oil to engine Pour the set amount of motor oil engine by filling hole (2), start the engine and allow it to run for 2 - 3 minutes with engine revolutions of 750 - 800. After stopping the engine and settling the level recheck the amount of oil with a dipstick (1) and check the tightness of filter, drain plug (3) and other joints.
Page 170 MAINTENANCE INSTRUCTIONS Replacing the coarse fuel filter 1. place a trapping container under the coarse fuel filter 2. disconnect the condensate level sensor cable (3) of the coarse fuel filter 3. loosen and unscrew the coarse fuel filter insert (2) using a suitable tool 4.
Page 171 MAINTENANCE INSTRUCTIONS Maintenance - SUCTION Maintenance instruction of dry air filter Maintenance of the dry air cleaner includes the following activities: 1. Inspection of suction line (joint tightness, hose damage) 2. Checking the main filter cartridge (clogging, damage) 3. Checking the securing filter cartridge Replace damaged parts Cleaning the dust extraction valve Cleaning is carried out by pressing the valve.
Page 172 MAINTENANCE INSTRUCTIONS Replacing dry filter locking element pull out the dry filter locking insert (3) The locking insert cannot be regenerated. It must always be replaced in the following cases: - when the main insert is damaged (if dust is present on the locking insert) - no reaching 1000 engine hours or every two years.
Page 173 MAINTENANCE INSTRUCTIONS Maintenance - COOLING SYSTEM Type of fluid Volume l Specifications Deutz Coolant 18,5 TR 0199-99-01115/9 EN Replacing coolant Proceed in the following way: 1 - Open the heating valve and release the pressure cap (C) on equalizing vessel. 2 - Drain the coolant from the radiator.
Page 174 MAINTENANCE INSTRUCTIONS Maintenance - AFTER TREATMENT - EXHAUST GAS TREATMENT Volume Type of fluid Specifications DIN 70070 min.3 Urea (AdBlue) ISO 22241-1 max.18 ASTM D 7821 Diesel particle filter maintenance Leave the maintenance of diesel particle filter to an authorized service. PCLS5N040 Replacement of filter element of urea filter PCLS5N094...
Page 175 MAINTENANCE INSTRUCTIONS Cleaning the AdBlue tank filter To clean up the Ad blue tank filter (A), turn the bayonet (1) situated in the tank neck clockwise and pull it out (2). After disassembly, rinse it with water and put it back. Secure it by turning the bayonet counter-clockwise. Maintenance - CLEANING OF COOLERS Lift the bonnet, remove the locking wing nut located on the right side (Fig.
Page 176 MAINTENANCE INSTRUCTIONS Maintenance - Driving Venting hydraulic circuit of hydrostatic steering PCLS5N036 1. Secure the tractor against movement and lift the front axle. 2. Start the engine and let it run for about 2 minutes. 3. With the engine idling, turn the steering wheel at least 4 times per stop on both sides to allow air to escape from the system.
Page 177 MAINTENANCE INSTRUCTIONS Replacing the hoses of hydrostatic steering Hoses need to be replaced four years from the date of their manufacture (date is given on their surface) or after working 3,500 hours with tractor, or right after learning the symptoms of their damage (hose, local swelling, penetration of working medium around endpoints and hose surface, wrapping damage by mechanical smear to a metallic body, damage to external buckle braid with low-...
Page 178 MAINTENANCE INSTRUCTIONS Maintenance - FRONT AXLE Type of fluid Volume l Specifications 93.942.878 Oil to front drive axle housing (1L) Oil for front drive axle planetary reducers 2x0,6 93.942.877 (4L) Oil for front drive axle planetary reducers fitted with 93.942.876 brakes (10L) 93.942.883...
Page 179 MAINTENANCE INSTRUCTIONS Maintenance - gearbox, final drive Type of fluid Volume l Specifications 93.942.878 (1L) Oil for gearbox and final drive 93.942.877 (4L) Oil for portals 2x1,9 93.942.876 (10L) * - When the tractor is working on a slope, it is necessary to increase the filling of oil by an additional 7 litres. This also applies in the case of aggregation with machines connected to the external hydraulic circuit.
Page 180 MAINTENANCE INSTRUCTIONS Oil replacement in gear system Prior to draining the oil always put a suitable vessel for catching the dripping oil under the tractor. After replacing the oil in the tractor transmission, the entire braking system and the hydrostatic control circuit must always be vented 1.
Page 181 MAINTENANCE INSTRUCTIONS Replacing the filter insert for the pressure filter for the distribution circuit The oil cleaner is placed on the left side of the gearbox. Before replacing the oil cleaner element, place a suitable vessel for dripping oil under the tractor. 1.
Page 182 MAINTENANCE INSTRUCTIONS Maintenance - FRONT PTO SHAFT Type of fluid Volume l Specifications 93.942.878 (1L) Gearbox oil for front PTO shaft 93.942.877 (4L) 93.942.876 (10L) Front PTO The inspection and filling plug of oil (1) is situated on the front side of the front PTO case. Note: The front PTO with the standard turning direction is equipped with a hollow bolt of the oil cooler hose instead of the inspection and filling plug.
Page 183 MAINTENANCE INSTRUCTIONS Air-conditioning maintenance PCLS5N091 The most important maintenance element of the air conditioning system is the cleaning of the air conditioning cooler (condenser) (located in front of the engine cooler). The clogged air conditioning condenser reduces not only the cooling efficiency of the air conditioning system, but also the cooling efficiency of the engine.
Page 184 MAINTENANCE INSTRUCTIONS Working pressure of air brakes The quick couplings for the trailer air brakes are located on the panel behind the cab. Depending on the equipment of the tractor, a two-hose system is available, i.e. a red (3) and a yellow (2) quick coupling, or a two-hose system together with a single-hose system, i.e.
Page 185 MAINTENANCE INSTRUCTIONS Check of the hitch tow hook wear for single-axle trailer. Check the distance (a) between the hook and the console. If the distance value is more than 10 mm, the worn parts must be replaced. C20N069 Check of the hook wear Subtract the value 'D' (unit of measurement = kN) from the hitch data plate for single-axle trailer.
Page 186 ADJUSTMENT Almost all the following works require certain experience and more exacting service and diagnostic equipment. That's why we recommend to do the works at specialized or authorized workshops. Adjusting valve clearance Adjustment of the engine valves must be performed by an authorized service. Flat belt drive tension of accessories Flat belt drive tension of accessories (A) does not need to be adjusted.
Page 187 ADJUSTMENT Service brake adjustment Secure the tractor against movement! 1. Lift the tractor rear wheels. 2. Loosen the nuts (2), nuts (6) and nuts (8). 3. Loosen the screw (7). 4. Let your helper turn one wheel and simultaneously tighten the screw (5) until the wheel starts to be braked. 5.
Page 188 ADJUSTMENT Only new fluid can be added in the equalizing vessel. After two years of operation, replacement of the fluid in the whole clutch release hydraulic circuit must be performed. Adjustment of the pneumatic control of the PTO shaft clutch The clearance between the release bearing and the clutch release levers must be adjusted to 4 mm and must not fall below 2.5 mm in operation.
Page 189 ADJUSTMENT Adjustment of bowden cable The hitch is in transport position. The Bowden cable shall be stretched so that there is no play on the control lever in the cabin. In case that it is stretched insufficiently, adjust it using the set screw (1). After completion of the adjustment lock the set screw by the lock nut (2).
Page 190 MAIN TECHNICAL PARAMETERS Main dimensions of tractor Tractors with front wheel Tractor type Note drive [mm] Maximum length with front and rear three- point hitch folded to the largest length of 4616 Without ballast weights the vehicle without ballast Minimum length without rear and front three-point hitch, without front ballast and 3630 - 3760 carrier...
Page 191 MAIN TECHNICAL PARAMETERS Technical data of engines Tractor model Proxima CL 100 Proxima CL 110 Engine type TCD 3.6 L4 Engine version in-line, standing, water-cooled diesel, 4-stroke direct fuel injection, turbocharged with Engine type charge air cooling Injection system Common rail...
Page 192 MAIN TECHNICAL PARAMETERS Maximum permissible front axle load Track of wheels [mm] Travel speed 1500 1580 1620 1680 - 1690 [km/h] Permitted load [kg] 4000 4000 4000 4000 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 The load is valid in relation to the axle, permissible load with regard to tyres is provided in the Tab.
Page 193 MAIN TECHNICAL PARAMETERS Loading capacity of front tires Travel speed 40 km/h 30 km/h 8 km/h Bearing Bearing Bearing Parameter Tire capacity of capacity of capacity of of tires manufacturer tires [kg] tires [kg] tires [kg] Tire Inflation Tire Inflation Tire Inflation Axle...
Page 194 MAIN TECHNICAL PARAMETERS Loading capacity of rear tires Travel speed 40 km/h 30 km/h 8 km/h Bearing Bearing Bearing capacity capacity capacity Parameter Tire of tires [kg] of tires [kg] of tires [kg] of tires manufacturer Tire Tire Tire Inflation Inflation Inflation Axle...
Page 195 MAIN TECHNICAL PARAMETERS Permitted combinations of wheels for tractors Front wheels Rear wheels Tire Combination Dimension of Dimension of manufacturer Equivalent Equivalent tyre tyre 420/85R34 460/85R34 480/70R34 540/65R34 340/85R24 520/70R34 16,9R34 MITAS 440/65R24 13,6R24 600/65R34 18,4R34 PETLAS 380/70R24 340/85R38 13,6R38 16,9-34 16,9/14-34 18,4-34...
Page 196 MAIN TECHNICAL PARAMETERS Lifting force of the three-point hitch Tractor lifting force [kN] Proxima CL 110 Proxima CL 100 Tractor type Lifting force at the end of lower pull rods of the rear three-point hitch in the whole range of...
Page 197 MAIN TECHNICAL PARAMETERS Tractor travel speed (km/h) Tractor equipped with synchronized transmission and reversor - speed 30 km/h Shifted Ground Tractor travel speed (km/h) at rated engine speed and at below stated tire gear dimensions of rear wheels speed 14,9 - 28 16,9 - 28 12,4 - 36 16,9 - 30 13,6 - 36 18,4 - 30 16,9 - 34 18,4 - 34 228,08 4,34 4,55...
Page 198 MAIN TECHNICAL PARAMETERS Tractor equipped with synchronized transmission and reversor - speed 40 km/h Shifted Ground Tractor travel speed (km/h) at rated engine speed and at below stated tire gear dimensions of rear wheels speed 14,9 - 28 16,9 - 28 12,4 - 36 16,9 - 30 13,6 - 36 18,4 - 30 16,9 - 34 18,4 - 34 228,08 5,24 5,49...
Page 199 MAIN TECHNICAL PARAMETERS Tractor equipped with reductor for creeping gears - speed 30 km/h Shifted Ground Tractor travel speed (km/h) at rated engine speed and at below stated tire gear dimensions of rear wheels speed 14,9 - 28 16,9 - 28 12,4 - 36 16,9 - 30 13,6 - 36 18,4 - 30 16,9 - 34 18,4 - 34 293,43 5,59 5,85...
Page 200 MAIN TECHNICAL PARAMETERS Tractor equipped with reductor for creeping gears - speed 40 km/h Shifted Ground Tractor travel speed (km/h) at rated engine speed and at below stated tire gear dimensions of rear wheels speed 14,9 - 28 16,9 - 28 12,4 - 36 16,9 - 30 13,6 - 36 18,4 - 30 16,9 - 34 18,4 - 34 293,43 6,74 7,06...
Page 201 MAIN TECHNICAL PARAMETERS Rear independent PTO shaft rotation mark rotation shaft rotation/engine rotation shaft rotation/engine rotation 540 / 1987 598 / 2200 540/1000 1000 / 1950 1128 / 2200 1000 540 / 2005 592 / 2200 540/540E 540 / 1584 750 / 2200 540E Front PTO shaft...
Page 202 MAIN TECHNICAL PARAMETERS Calculation of tractor load limit Connection of machines to the front or rear hydraulic arms must not exceed the allowed total load of the tractor, individual axles and tractor tyres. Therefore make sure before buying the aggregation that these assumptions are fulfilled using the following calculation: The following data must be known for the calculation: (kg) - instantaneous mass...
Page 203 MAIN TECHNICAL PARAMETERS Rear carried machine or front and rear carried combination 1. Calculation of the minimum front axle load G V min The calculated value of the minimum front axle load should be recorded in the table. Front carried machine 2.
Page 204 MAIN TECHNICAL PARAMETERS Allowed load of the tractor and axles Real value according to the Allowed value according to the calculation [kg] manufacturer [kg] Total tractor weight 6 500 Front axle load 3 500 Rear axle load 5 000 The real value according to the calculation must be lower or equal to the allowed value specified by the tractor manufacturer.
Page 205 NOTES...
Page 206 INDEX Controlling the inner hydraulic circuit Coolant heater Accumulator battery Cooling system Accumulator battery maintenance Acquaintance with tractor Coupling of a single-axle trailer Coupling with a trailer or semi-trailer Activation of the front PTO shaft - common working Current error messages display mode Activation of the front PTO shaft - stationary working mode...
Page 207 Front wiper speed switch Leaving the tractor Fuel filtering Leaving the tractor Fuel for Zetor engines which are equipped with diesel Level of external and internal noise paricle filter Lever of hand brake and hitch for single-axle trailer Fuel system leaks...
Page 208 INDEX Road and reduced speeds shifting lever Running-in the tractor Non-permitted starting Safety cab Oil for the front driving axle Safety instructions for lubrication of the tractor Oil replacement in gear system Safety instructions for users One-hose and two-hose brakes Safety labels One-hose brakes Safety principles of working with the three-point hitch...
Page 209 Work with PTO shaft Working and transport position of the front three-point hitch Working modes of PTO shafts Working pressure of air brakes Zeroing (reset) of the indicator of service inspection intervals ZETOR service fillings Zetor tractors used for work in the woods...
Page 211 Operator's manual Proxima CL 100 Proxima CL 110 Edition: 1-100-2022 Publication No.: 6301-805-003 09/2022 ZETOR TRACTORS a.s. Department of Technical Documentation Trnkova 111 628 00 Brno...
Page 212 zetor@zetor.com...

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Proxima cl 110