Honda CBR1000F Manual page 266

CBR1000F Addendum
~ Cylinder/Piston
--------------,-------------------,---U_n_it:_m_m_(i--,n)
Cylinder I.D.
Cylinder out of round
Cylinder taper
Cylinder warpage
Piston mark direction
Piston O.D. (D)
Item
Piston 0.D. measurement point (H)
Piston pin hole I.D. (d)
(d)
1
lCT
(
lff
(D)
Cylinder-to-piston clearance
Piston pin O.D.
Piston-to-piston pin clearance
Connecting rod-to piston pin clearance
Top ring-to-ring groove clearance
Second ring-to-ring groove clearance
Top Ring end gap
Second Ring end gap
Oil ring (side rail) end gap
Top ring mark
Second ring mark
u[I(H)
Standard
77.000-77.010 (3.0315-3.0319)
"IN" mark facing toward the intake side
76.970-76.990 (3.0303-3.0311)
15 mm (0.6 in) from the bottom
20.002-20.008 (0.7875-0.7877)
0.010-0.040 (0.0004-0.0016)
19.994-20.000 (0. 7872-0.787
4)
0.002-0.014 (0.0001-0.0006)
0.016-0.040 (0.0006-0.0016)
0.025-0.055 (0.0010-0.0022)
0.015-0.045 (0.0006-0.0018)
0.250-0.400 (0.0100-0.0157)
0.320-0.470 (0.0126-0.0185)
0.300-0.900 (0.0118-0.0354)
Marking side facing up
Marking side facing up
Service Limit
77.10 (3,305)
0.05 (0.002)
0.05 (0.002)
0.05 (0.002)
76.87 (3.026)
20.06 (0.790)
0.10 (0.004)
19.98 (0.787)
0.04 (0.002)
0.06 (0.002)
0.09 (0.004)
0.10 (0.004)
0.58 (0.023)
0.65 (0.026)
1.10 (0.043)
- Clutch System------------------------------,---------,
Recommended clutch fluid
Clutch master cylinder I.D.
Clutch master piston 0.D.
Clutch outer I.D.
Clutch outer guide I.D.
Mainshaft 0. D. at clutch outer guide
Clutch spring free length
Clutch disc thickness A
B
Clutch plate warpage
21-6
DOT 4 brake fluid
14.000-14.043 (0.5512-0.5529)
13.957-13.984 (0.5495-0.5506)
47.005-47.030 (1.8506-1.8516)
27.995-28.012 (1.1022-1.1028)
27.980-27.993 (1.1016-1.1021)
46.7 (1.839)
3.42-3.58 (0.135-0.141)
3.72-3.33 (0.146-0.153)
14.06 (0.554)
13.94 (0.549)
47.10 (1.854)
28.08 (1.106)
27.97 (1.101)
44.7 (1.76)
3.1 (0.12)
3.1 (0.12)
0.30 (0.012)