Siemens SIRIUS 3RW5 PROFIBUS Equipment Manual
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Siemens SIRIUS 3RW5 PROFIBUS Equipment Manual

Soft starters and solid-state switching devices
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SIRIUS 3RW5 PROFIBUS communication module
Industrial Controls
Soft starters and solid-state
switching devices
SIRIUS 3RW5 PROFIBUS
communication module
Equipment Manual
02/2020
A5E35633549002A/RS-AC/003
Siemens Industry Online
Support
Safety notes
Description
Mounting and dismantling
Connection
Configuring
Messages and diagnostics
Maintenance and service
Technical data
Dimension drawings
Circuit diagrams
Appendix
1
2
3
4
5
6
7
8
9
10
11
A

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Summary of Contents for Siemens SIRIUS 3RW5 PROFIBUS

  • Page 1 SIRIUS 3RW5 PROFIBUS communication module Siemens Industry Online Support Safety notes Industrial Controls Description Mounting and dismantling Soft starters and solid-state switching devices Connection SIRIUS 3RW5 PROFIBUS communication module Configuring Equipment Manual Messages and diagnostics Maintenance and service Technical data...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Table of contents Siemens Industry Online Support ......................7 Support Request ........................9 Additional documentation ....................... 10 Safety notes ............................13 Security information ........................ 13 ESD Guidelines ........................14 Data security in automation ....................16 Recycling and disposal ......................18 Description ............................
  • Page 4 Disable or enable group errors ....................99 7.6.1 Disable or enable group error via High Feature 3RW5 HMI ..........100 Errors and remedial measures on the 3RW5 communication module ........ 101 Messages about the mode ....................102 SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 5 Performing firmware update with micro SD card (3RW5 HMI High Feature) ....... 105 Replacing the 3RW5 communication module ............... 106 Restoring factory settings ..................... 108 Technical data ............................ 111 Technical data in Siemens Industry Online Support ............. 111 Dimension drawings ..........................113 10.1 CAx data ..........................113 10.2...
  • Page 6 Table of contents Glossary .............................. 175 Index ..............................179 SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 7: Siemens Industry Online Support

    Siemens Industry Online Support Information and service At Siemens Industry Online Support you can obtain up-to-date information from our global support database: ● Product support ● Application examples ● Forum ● mySupport Link: Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/en/) Product support...
  • Page 8 Register your Siemens products, systems and software. Siemens Industry Online Support app The Siemens Industry Online Support app provides you access to all the device-specific information available on the Siemens Industry Online Support portal for a particular article number, such as operating instructions, manuals, data sheets, FAQs etc.

  • Page 9: Support Request

    Siemens Industry Online Support 1.1 Support Request Support Request Use the Support Request online form to send your question directly to Technical Support: Support Request: Internet (https://support.industry.siemens.com/My/ww/en/requests) SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 10: Additional Documentation

    (https://support.industry.siemens.com/cs/ww/en/view/1214574) ● Online help for SIRIUS Soft Starter ES (TIA Portal) ● Online help for STEP 7 ● The EMC Directive 2014/30/EU in practice (http://www.siemens.com/emc-guideline) ● Industrial Control Panels and Electronic Equipment of Industrial Machinery for North America (http://www.siemens.com/UL508A) ● Control Panels compliant with IEC Standards and European Directives (http://www.siemens.com/iec60204)
  • Page 11 Siemens Industry Online Support 1.2 Additional documentation Interesting links ● Manuals in Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/en/ps/man) ● FAQs for 3RW5 soft starters (https://support.industry.siemens.com/cs/ww/en/ps/16212/faq) ● Downloads for 3RW5 soft starters (https://support.industry.siemens.com/cs/ww/en/ps/16212/dl) ● Catalog IC 10 (https://support.industry.siemens.com/cs/ww/en/view/109747945) ● Product support for STEP 7 (TIA Portal) (https://support.industry.siemens.com/cs/ww/en/ps/14672)
  • Page 12 Siemens Industry Online Support 1.2 Additional documentation SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 13: Safety Notes

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...

  • Page 14: Esd Guidelines

    The damage caused to a device by overvoltage is usually not immediately evident and is only noticed after an extended period of operation. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 15 PCB traces. In this way, the discharged energy cannot reach or damage sensitive devices. Discharge your body before taking any necessary measurements on a device. Do so by touching grounded metallic parts. Use only grounded measuring instruments. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 16: Data Security In Automation

    ● Trojan horses ● Unauthorized access ● Password phishing. Password phishing means attempting to get a user to divulge access data and passwords by masquerading as a different identity in an e-mail. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 17 VDI guideline "VDI/VDE 2182 Sheet 1, IT Security for Industrial Automation - General Model". You will find the guideline under "VDI Standards" on the VDI home page: VDI guidelines (http://www.vdi.de/43460.0.html) SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 18: Recycling And Disposal

    For environmentally friendly recycling and disposal of your old device, please contact a company certified for the disposal of old electrical and/or electronic devices and dispose of the device in accordance with the regulations in your country. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 19: Description

    ● Parameterization software (optional), e.g. SIRIUS Soft Starter ES (TIA Portal) (Page 39) For exclusive use of SIRIUS Soft Starter ES (TIA Portal) via the 3RW5 communication module: ● PC with SIRIUS Soft Starter ES (TIA Portal) Premium / Professional (Page 39) SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 20 ● Handling the automation system and the software used Target group The manual is intended for everyone involved in the following tasks: ● Planning and configuring systems ● Installation ● Commissioning ● Service and maintenance SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 21: History

    Release number New features 03/2018 Initial release • 02/2019 Revision of the manual • 02/2020 Revision of the manual • Supplementing the contents for the 3RW50 and 3RW55 Failsafe soft starters • SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 22: Hardware Configuration

    Firmware version of the 3RW5 communication module as delivered ⑥ Article number ⑦ Fieldbus connection (9-pin SUB-D socket) ⑧ Product version ⑨ Plug-in connection to the 3RW5 soft starter with cover cap SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 23: Functions Of The 3Rw5 Profibus Communication Module

    Functionality of the 3RW5 communication module ● DPV0 slave ● DPV1 slave ● S7V1 slave ● Operation in redundant controllers behind a Y-Link ● Diagnostic interrupt ● Removal and insertion interrupt (3RW5 HMI High Feature) SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 24: Access Options For The 3Rw5 Soft Starter

    PC with SIRIUS Soft Starter ES (TIA Portal) via local interface on 3RW5 HMI High Feature ⑨ 3RW5 HMI High Feature (accessories depend on 3RW5 soft starter) ⑩ 3RW5 HMI Standard (accessories depend on 3RW5 soft starter) SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 25 The following number of applications are simultaneously possible via the 3RW5 PROFIBUS communication module for each access path: Access path Number of applications Programmable logic controller, e.g. SIMATIC S7-1500 SIRIUS Soft Starter ES (TIA Portal) Premium / Professional SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 26: Operating Modes And Master Control Function

    Control source: SIRIUS Soft Starter ES (TIA Portal) Premium / Professional, operating mode: Manual bus mode ⑤ Control source: SIRIUS Soft Starter ES (TIA Portal), operating mode: Manual operation local - PC controlled SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 27 ● Input IN (3RW50 and 3RW52 soft starters) or digital inputs (3RW55 and 3RW55 Failsafe soft starters) ● 3RW5 HMI ● SIRIUS Soft Starter ES (TIA Portal) via local interface on the 3RW5 HMI High Feature SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 28 Alternatively, you can remove the 3RW5 communication module (Page 45). Then restore the 3RW52 soft starter on the device to the factory setting, in order to switch to the "Manual operation local - Input controlled" mode. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 29 3RW5 HMI High Feature, control switches to "Manual - local - input controlled". Additional information Further information on the 3RW5 soft starters and restoring the factory settings of the device can be found in the Equipment Manual of the respective 3RW5 soft starter. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 30: Sets The Operating Mode

    Brief overview: Window "Task Card" > Tab "Online Tools" > "SIRIUS Control Panel > Master Control > Release Control" Withdrawal of master control by other control sources In "Automatic" mode, control can be withdrawn by any control source. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 31 ● Command in SIRIUS Soft Starter ES (TIA Portal) (local interface on the 3RW5 HMI High Feature) Brief overview: Window "Task Card" > Tab "Online Tools" > "SIRIUS Control Panel > Master Control > Get Control" SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 32 ● Command in SIRIUS Soft Starter ES (TIA Portal) (local interface on the 3RW5 HMI High Feature) Brief overview: Window "Task Card" > Tab "Online Tools" > "SIRIUS Control Panel > Master Control > Get Control" SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 33 "Automatic" mode or alternatively to the Input IN or the digital inputs. Brief overview: Window "Task Card" > Tab "Online Tools" > "SIRIUS Control Panel > Master Control > Release Control" SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 34 Further information on the operation of SIRIUS Soft Starter ES (TIA Portal) can be found in the online help of SIRIUS Soft Starter ES (TIA Portal). Messages about the mode You will find more information on messages in chapter Messages about the mode (Page 102). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 35: Control Via Digital Input

    Equipment Manual of the 3RW5 soft starter. ● Parameterization mode via key combination on the 3RW5 soft starter Further information on the parameterization mode can be found in the Equipment Manual of the respective 3RW5 soft starter. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 36 Additional information For more information, see Chapter Operating modes (Page 26). Further information on the 3RW5 soft starters can be found in the Equipment Manual of the respective 3RW5 soft starter. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 37: Bus Connection Cable And Connector

    • The bus connector or the 3RW5 communication module is damaged. Use bus connectors with a right-angled cable outlet and dimensions that match the recommended bus connector. Use only one bus connector. If necessary, use bus connectors with two cable inputs. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 38 SIMATIC DP, bus connector for PROFIBUS up to 12 Mbit/s, 90-degree angle cable outlet, insulation displacement technology Fast Connect, without PG socket 15.8x 72.2x 36.4 mm (WxHxD) Supported by SIRIUS 3RW5 PROFIBUS communication module, product version E02 or higher SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 39: Accessories

    Download SIRIUS Soft Starter ES (TIA Portal) can be downloaded on the 3RW5 topic page (https://support.industry.siemens.com/cs/ww/en/view/109747404) or via the following link (https://support.industry.siemens.com/cs/ww/en/ps/24231/dl). You will find further information on the SIRIUS Soft Starter ES (TIA Portal) software program and necessary versions and updates in Catalog IC 10 (https://support.industry.siemens.com/cs/ww/en/view/109747945) and on the 3RW5 topic...

  • Page 40: Use On The 3Rw50 Soft Starter

    Use on the 3RW50 soft starter The following accessories are needed for using the 3RW5 communication module on the 3RW50 soft starter: ● Push-in lugs for wall mounting (3ZY1311-0AA00) ● COM connecting cable (3RW5900-0CC00) SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 41: Mounting And Dismantling

    2. Mount the 3RW5 communication module (Page 44). Result You have mounted the 3RW5 communication module in the 3RW5 soft starter, which you can connect to the fieldbus (Page 56) via the 3RW5 communication module. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 42: Break Out The Cover Of The Slot

    Deburr spots with sharp edges properly to prevent injuries. NOTICE Damage to property Hold the cover tight so that it does not fall into the interior. Ensure that no further foreign matter can get into the slot. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 43 3. Press the second part of the cover toward the interior of the device and break the cover inward at the preset breaking point. Result You can mount the 3RW5 communication module in the slot of the 3RW5 soft starter (Page 44). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 44: Mount The 3Rw5 Communication Module In The Slot Of The 3Rw5 Soft Starter

    Result You have mounted the 3RW5 communication module in the 3RW5 soft starter, which you can connect to the fieldbus (Page 56) via the 3RW5 communication module. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 45: Removing The 3Rw5 Communication Module From The 3Rw5 Soft Starter

    NOTICE Damage to property due to electrical voltage Switch off the power to the 3RW5 soft starter before starting work (main and control supply voltage). Note A magnetic screwdriver simplifies disassembly. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 46 4. Pull the 3RW5 communication module out of the slot of the 3RW5 soft starter with your fingers. Result You have removed the 3RW5 communication module and can now mount another 3RW5 communication module. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 47: Installing The 3Rw5 Communication Module On A Level Surface

    ● 2 head screws M4 x 12 DIN ISO 7045 to fit the drill-holes ● Screwdriver (depending on the drive of the screws) ● 2 push-in lugs (accessories) for wall mounting (Page 40) Illustration similar SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 48 COM connecting cable to the 3RW50 soft starter (Page 51) and on the 3RW5 communication module (Page 52) and connect the 3RW50 soft starter to the fieldbus via the 3RW5 communication module (Page 56). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 49: Removing The 3Rw5 Communication Module From A Level Surface

    1. Loosen the head screws on the 3RW5 communication module. 2. Pull out the push-in lugs from the 3RW5 communication module. Result You have removed the 3RW5 communication module and can now mount another 3RW5 communication module. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 50 Mounting and dismantling 4.4 Removing the 3RW5 communication module from a level surface SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 51: Connection

    ● Removed hinged cover Further information on removing the hinged cover can be found in the Equipment Manual of the 3RW50 soft starter. ● COM connecting cable (accessory) Procedure Illustration similar SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 52: Connecting The Com Connecting Cable To The 3Rw5 Communication Module

    ● 3RW50 soft starter with connected COM connecting cable (accessory) (Page 51) NOTICE Damage to property due to electrical voltage Switch off the power to the 3RW5 soft starter before starting work (main and control supply voltage). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 53 Route the COM connecting cable in front under the 3RW50 soft starter and then on the side next to the 3RW50 soft starter. Maintain sufficient distance from the main power connections and ensure that your routing is EMC-compliant. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 54: Removing The Com Connecting Cable On The 3Rw5 Communication Module

    3RW5 communication module. Result You have disconnected the 3RW5 communication module from the 3RW50 soft starter. Place the cover cap onto the front plug-in connection of the 3RW5 communication module. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 55: Remove The Com Connecting Cable On The 3Rw50 Soft Starter

    Further information on installing the hinged cover can be found in the Equipment Manual of the 3RW50 soft starter. Result You have disconnected the COM connecting cable from the 3RW50 soft starter. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 56: Fieldbus

    Generally follow the instructions in the EMC Guide (http://www.siemens.com/emc-guideline) and implement the measures stated in it for shielding the cables and for connecting the shield.
  • Page 57 Set the terminating resistor for the first and last device in the PROFIBUS DP segment. Result The 3RW5 communication module is now properly mounted and connected. You can integrate the 3RW5 soft starter into the associated network environment. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 58: Removing The Bus Connector

    2. Remove the fastening screws from the bus connector. 3. Pull the bus connector of the cable out of the socket of the 3RW5 communication module. Result You have disconnected the 3RW5 communication module from the bus connection. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 59: Configuring

    • HSP, GSD file • SIRIUS Soft Starter ES (TIA Portal) You will find current downloads and a history of the versions with new features on the 3RW5 topic page (https://support.industry.siemens.com/cs/ww/en/view/109747404). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 60 The 3RW5 soft starter is linked into the PROFIBUS DP system as a DP slave and parameterized. You can program the controller and commission the 3RW5 soft starter in the PROFIBUS DP system. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 61: Configuring The 3Rw5 Soft Starter

    STEP 7 (TIA Portal) If you use STEP 7 (TIA Portal), you require a 3RW5 HMI. Pay particular attention to chapter Configuring 3RW5 soft starters with the aid of a 3RW5 HMI (Page 63). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 62 3. Load the configuration into the DP master. Result The 3RW5 soft starter is configured in the PROFIBUS DP system and can communicate with other PROFIBUS devices via the 3RW5 PROFIBUS communication module. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 63: Configuring 3Rw5 Soft Starters With The Aid Of A 3Rw5 Hmi

    SIRIUS 3RW5 soft starter / DP slave ⑥ PC with SIRIUS Soft Starter ES (TIA Portal) ⑦ 3RW5 HMI High Feature (accessories depend on 3RW5 soft starter) : Steps to be taken in the procedure SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 64 4. Load the configuration into the DP master. Result The 3RW5 soft starter is configured in the PROFIBUS DP system and can communicate with other PROFIBUS devices via the 3RW5 PROFIBUS communication module. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 65: Station Address

    STEP 7 (TIA Portal) If you use STEP 7 (TIA Portal), you require a 3RW5 HMI. Pay particular attention to chapter Configuring 3RW5 soft starters with the aid of a 3RW5 HMI (Page 63). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 66: Setting Station Address Via 3Rw5 Hmi Standard

    3RW5 communication module restarts automatically. The 3RW5 soft starter is accessible via the set station address after the restart of the 3RW5 communication module and can be addressed by a DP master. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 67: Baud Rate

    ● SIRIUS Soft Starter ES (TIA Portal) via local interface on the 3RW5 HMI High Feature Brief overview: See SIRIUS Soft Starter ES (TIA Portal) Premium / Professional via 3RW5 communication module SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 68: Integrating The 3Rw5 Soft Starter Into Profibus Dp System

    The 3RW5 soft starter is integrated into the PROFIBUS DP system as a DP slave in STEP 7 (TIA Portal). You can also integrate the 3RW5 soft starter via the GSD file in STEP 7 (TIA Portal). (Page 69) SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 69: Integrating The 3Rw5 Soft Starter With Gsd File Into The Profibus Dp System

    3. Insert the 3RW5 soft starter into the PROFIBUS DP system. Result The 3RW5 soft starter is integrated into the PROFIBUS DP system as a DP slave in the configuration software of the controller. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 70: Operation On Failure Of The Bus Connection To The Controller

    "Control via digital input" (Page 35). Additional information You will find more information on restoring the factory setting on the device in the Equipment Manual of the 3RW52 soft starter. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 71: 3Rw55 And 3Rw55 Failsafe Soft Starters

    You will find more information on operating the 3RW5 HMI High Feature in the Equipment Manual of the 3RW5 soft starter. ● Starting parameters for start-up of the automation system ● User program via data set 131 (Page 145) SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 72 Output 3 • Activate pump cleaning (only adjustable via user program) • Manual operation local - input controlled (only adjustable via user program) • Use alternative stopping mode • Motor standstill • SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 73 The following table describes the assignment of the substitute values "Parameter set bit 0" and "Parameter set bit 1": Parameter set Parameter set bit 0 Parameter set bit 1 Process image error Parameter set 1 (PS1) Parameter set 2 (PS2) Parameter set 3 (PS3) SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 74 Configuring 6.3 Operation on failure of the bus connection to the controller SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 75: Messages And Diagnostics

    Pay particular attention to chapter Structure of the slave diagnostics (Page 80). You will find faults and remedial measures for the 3RW5 communication module in chapter Errors and remedial measures on the 3RW5 communication module (Page 101). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 76: Led Display

    3RW5 communication module (LED test). LED display on the 3RW5 PROFIBUS communication module ① DIAG (red / green) ② BUS (red / green) ③ No function SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 77: Status And Error Displays

    Lights up red Configuring error Flashes red The "node flash test" was activated. Flashes green/red Device not performing data exchange (e.g. controller is in stop state). • No main power • SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 78: Diagnostics Via Configuration Software Of The Controller

    On a removal and insertion interrupt, the controller CPU interrupts processing of the user program and processes the removal and insertion OB (OB 83). The interrupt triggering event is logged in the start information of the removal and insertion interrupt OB. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 79: Reading Out The Diagnostics Information With Step 7

    ● SFB 54 (RALRM): Receiving interrupts from the interrupt OBs More information You can find more information in the Online Help for STEP 7 and in the corresponding manuals for PROFIBUS. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 80: Structure Of The Slave Diagnostics

    The length of the diagnostics telegram varies between 6 and 240 bytes. The length of the diagnostics telegram last received can be seen in the RET_VAL parameter of SFC 13 in STEP 7. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 81: Station Status 1 To 3

    DP slave at the moment). The "Master PROFIBUS address" diagnostic byte • contains the station address of the DP master that assigned parameters to the DP slave. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 82: Master Profibus Address

    Manufacturer ID The manufacturer ID contains a code specifying the DP slave type. Structure of the manufacturer ID Byte 4 Byte 5 Manufacturer ID for (= 0x81) (=0xCF) SIRIUS Soft Starter 3RW5 SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 83: Identifier-Related Diagnostics

    Identifier-related diagnostic data indicates whether 3RW5 soft starters are faulty or not. Identifier-related diagnostics begins at byte 6 and is 3 bytes long. Structure of identifier-related diagnostics Meaning of x: No diagnostics available Diagnostics available SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 84: Device-Specific Diagnostics (Module Status)

    Structure of the module status Meaning of x: Module OK, valid user data Module error, invalid user data Incorrect module, invalid user data No module or failure of the module, invalid user data SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 85: Channel-Related Diagnostics

    Using the variable i (byte i), the last byte of the channel-related diagnostics is explained. You will find an overview of the error types in chapter Error types (Page 86). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 86: Error Types

    Safety-related tripping 11001 External fault 11010 Unclear error 11011 Depending on the 3RW5 soft starter, the error types can be assigned to the errors in chapter Channel error types (Page 93). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 87: H Status

    Using the variable i, the last byte of the channel-related diagnostics (Page 85) (byte i) is explained. Meaning of x: 0x1E: Parameterization status (switchover by the DP master) 0x1F: H status SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 88: Interrupts

    – Module-specific diagnostic data (Page 91) – Channel error entries (Page 92) Reading out data sets 0 and 1 You can read out data sets 0 and 1 via SFC 59 "RD_REC" or SFB 52 "RDREC". SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 89: General Interrupt Section

    Insertion interrupt Meaning of y: Diagnostic interrupt: Removal and insertion interrupt: At least one error is present Removed module Cleared error Correct module inserted Cleared with further diagnostics Incorrect module inserted SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 90: Diagnostic Data About The State

    Diagnostic data about the state The diagnostic data about the state are contained in data sets 0 and 1 and include 4 bytes. Structure of the diagnostic data about the state SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 91: Module-Specific Diagnostic Data

    8 channel fault entries, this circumstance is signaled in the "overflow". Structure of the module-specific diagnostics Meaning of x: : 0 to 8 channel errors present : More than 8 channel errors present Meaning of y: Channel diagnostics Extended channel diagnostics SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 92: Channel Error Entries

    Input channel Cleared diagnostics Output channel Cleared diagnostics and further diagnoses Input/output channel are pending on this channel Meaning of z: Free data type Byte Word 2 bit Double word 4 bit SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 93: Channel Error Types

    Motor terminals are incorrectly connected. • Error in configuration of inside-delta circuit. • There is a ground fault. • The fault occurs during starting: Chosen starting voltage too high • Breakaway pulse wrongly set. • SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 94 0x1083 Switching element overload Switching element (switching contact, power 10.3 0x1046 semiconductor) too hot. 0x1084 Electronics supply voltage The supply voltage is below the permissible 16.7 0x1046 too low value. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 95 Channel error type 0x1046 is additionally set. For these bits only the channel error type 0x1046 is set. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 96: Diagnostics Via Data Sets

    Further information on the operation of SIRIUS Soft Starter ES (TIA Portal) can be found in the online help of SIRIUS Soft Starter ES (TIA Portal). ● "Reset maximum pointer" command via data set 93 (Page 127) SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 97: Error Codes For Negative Data Set Acknowledgement

    Incorrect operating mode • transfer. Data set is read-only • Parameters cannot be changed in ON state • Invalid value range Incorrect value range • Invalid parameter Invalid parameter value • SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 98 No free input buffer. • device. The data set is currently being updated • The data set request is currently active on another • interface. Resource not available Module not available • SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 99: Disable Or Enable Group Errors

    ● SIRIUS Soft Starter ES (TIA Portal) via local interface on the 3RW5 HMI High Feature Brief overview: See SIRIUS Soft Starter ES (TIA Portal) Premium / Professional via 3RW5 communication module ● 3RW5 HMI High Feature (Page 100) SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 100: Disable Or Enable Group Error Via High Feature 3Rw5 Hmi

    2. Select a parameter. – "Disable" – "Enable" (factory setting) 3. Confirm the parameter. Result You have disabled or enabled transmission of the error interrupts (group error) via the bus connection. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 101: Errors And Remedial Measures On The 3Rw5 Communication Module

    Bus error Check the bus connection. • Check the bus parameters. • The error is acknowledged automatically • once it has been rectified. Visible on the display of the 3RW5 HMI Standard. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 102: Messages About The Mode

    3RW55 soft starters as of firmware version V2.1, only if the input action "Operating mode manual - local" has been parameterized and activated. For more information on setting the operating mode, see chapter Operating modes and master control function (Page 26). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 103: Maintenance And Service

    Firmware updates and a history of the versions with the innovations are provided to you on the Internet. Requirements ● Valid firmware update You will find the latest firmware files on the 3RW5 topic page (https://support.industry.siemens.com/cs/ww/en/view/109747404). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 104 Brief overview: See SIRIUS Soft Starter ES (TIA Portal) Premium / Professional via 3RW5 communication module Result You have performed a firmware update for the 3RW5 communication module. The 3RW5 communication module restarts automatically. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 105: Performing Firmware Update With Micro Sd Card (3Rw5 Hmi High Feature)

    You have performed a firmware update for the 3RW5 communication module using the Micro SD card. More information You will find more information on operating the 3RW5 HMI High Feature in the Equipment Manual of the 3RW5 soft starter. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 106: Replacing The 3Rw5 Communication Module

    3RW5 HMI High Feature in the Equipment Manual of the 3RW5 soft starter. Requirements NOTICE Damage to property due to electrical voltage Switch off the power to the 3RW5 soft starter before starting work (main and control supply voltage). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 107 Set the communication parameters anew. If you backed up the communication parameters to a micro SD card before replacement, you can transfer them from the micro SD card to the replacement device. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 108: Restoring Factory Settings

    Further information on the operation of SIRIUS Soft Starter ES (TIA Portal) can be found in the online help of SIRIUS Soft Starter ES (TIA Portal). – Via data set 93 (Page 127) with the command "Factory settings" SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 109 3RW5 HMI High Feature or via the SIRIUS Soft Starter ES (TIA Portal) on the local interface on the 3RW5 HMI High Feature can be found in the 3RW5 Soft Starter Equipment Manual. Result The factory setting of the selected device or all devices is restored. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 110 Maintenance and service 8.3 Restoring factory settings SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 111: Technical Data

    Technical data in Siemens Industry Online Support Technical data sheet You can also find the technical data of the product at Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/en/ps/16212/td). 1. Enter the full article number of the desired device in the "Product" field, and confirm with the Enter key.
  • Page 112 Technical data 9.1 Technical data in Siemens Industry Online Support SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 113: Dimension Drawings

    Dimension drawings 10.1 CAx data You can find the CAx data in the Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/en/ps/16212/td). 1. Enter the full article number of the desired device in the "Product" field, and confirm with the Enter key. 2. Click the "CAx data link.

  • Page 114: Drilling Patterns For 3Rw5 Communication Module On The 3Rw50 Soft Starter

    10.2 Drilling patterns for 3RW5 communication module on the 3RW50 soft starter 10.2 Drilling patterns for 3RW5 communication module on the 3RW50 soft starter 3RW5 communication module on the 3RW50 soft starter size S6 SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 115 Dimension drawings 10.2 Drilling patterns for 3RW5 communication module on the 3RW50 soft starter 3RW5 communication module on the 3RW50 soft starter size S12 SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 116 Dimension drawings 10.2 Drilling patterns for 3RW5 communication module on the 3RW50 soft starter SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 117: Circuit Diagrams

    Circuit diagrams 11.1 CAx data You can find the CAx data in the Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/en/ps/16212/td). 1. Enter the full article number of the desired device in the "Product" field, and confirm with the Enter key. 2. Click the "CAx data link.
  • Page 118 Circuit diagrams 11.1 CAx data SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 119: Appendix

    Input 3 DI 0.7 Input 4 DI 1.0 Motor current Iact-bit0 DI 1.1 Motor current Iact-bit1 DI 1.2 Motor current Iact-bit2 DI 1.3 Motor current Iact-bit3 DI 1.4 Motor current Iact-bit4 SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 120 Equipment Manual of the 3RW5 soft starter and in data set 135: Parameter cyclic process image. An overview of the measured values can be found in the following table. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 121 Active power Float32 Power factor L1...3 Supported by SIRIUS 3RW50 soft starter Supported by SIRIUS 3RW52 soft starter Supported by SIRIUS 3RW55 soft starter Supported by SIRIUS 3RW55 Failsafe soft starter SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 122 The following table describes the assignment of the process images "Parameter set bit 0" and "Parameter set bit 1": Parameter set Parameter set bit 0 Parameter set bit 1 Process image error Parameter set 1 (PS1) Parameter set 2 (PS2) Parameter set 3 (PS3) SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 123: Data Formats

    ● Phase currents I L1, I L2, I L3 (8-bit current format) ● Last tripping current (9-bit current format) You will find a complete overview of all measured values in chapter Data set 94: Measured values (Page 140). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 124: Statistic Data

    ● Minimum and maximum line-to-line voltages ● Minimum and maximum line frequency You will find a complete overview of the maximum pointers in chapter Data set 96: Maximum pointer (Page 143). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 125: Data Sets

    Supported by SIRIUS 3RW52 soft starter Supported by SIRIUS 3RW55 soft starter Supported by SIRIUS 3RW55 Failsafe soft starter Supported by SIRIUS 3RW5 PROFIBUS communication module 3RW52 soft starter from firmware version V2.0 Data sets 141 and 151 are not supported...

  • Page 126: Byte Arrangement

    92 of the 3RW5 soft starter (slot 2) (Page 135) or in data set 92 of the 3RW5 HMI High Feature (slot 3) (Page 164) under "Faulty parameter number". SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 127: Commands

    Command 3 (optional) Unsigned8 Command 4 (optional) Unsigned8 Command 5 (optional) Supported by SIRIUS 3RW50 soft starter Supported by SIRIUS 3RW52 soft starter Supported by SIRIUS soft starter 3RW55 and 3RW55 Failsafe SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 128 Supported by SIRIUS 3RW55 Failsafe soft starter 3RW50 soft starter from firmware version V1.0 or 3RW52 soft starter from firmware version V2.0 3RW55 soft starter from firmware version V2.1 3RW55 soft starter from firmware version V2.0 SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 129: 3Rw5 Communication Module (Slot 1)

    Byte Data format Parameters Value range 3RW5 PB [encoding] Bool Group error [0 ... 1] [0] Disable [1] Enable 11 ... Reserved Supported by SIRIUS 3RW5 PROFIBUS communication module Default encoding SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 130: 3Rw5 Soft Starter (Slot 2)

    Slot number Unsigned16 Length of data structure Unsigned16 Start position Supported by SIRIUS 3RW50 soft starter Supported by SIRIUS 3RW52 soft starter Supported by SIRIUS soft starter 3RW55 and 3RW55 Failsafe SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 131 In "Automatic" mode, the PLC specifies the process image of the outputs. In this case, reading of data set 68 returns the process image of the outputs as transmitted by the PLC. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 132 The following table describes the assignment of the process images "Parameter set bit 0" and "Parameter set bit 1": Parameter set Parameter set bit 0 Parameter set bit 1 Process image error Parameter set 1 (PS1) Parameter set 2 (PS2) Parameter set 3 (PS3) SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 133: Data Set 69: Process Image Input (Pii)

    Motor current Iact-bit5 Bool Local manual mode Bool Ramp operation Bool Motor CW Bool Motor CCW Bool Starting mode active Bool Operation / bypass active Bool Stopping mode active Bool Test mode active SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 134 Active power Float32 Power factor L1...3 Supported by SIRIUS 3RW50 soft starter Supported by SIRIUS 3RW52 soft starter Supported by SIRIUS 3RW55 soft starter Supported by SIRIUS 3RW55 Failsafe soft starter SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 135: Data Set 92: Soft Starter Diagnostics (Slot 2)

    Emergency start active Bool Group error Bool Group warning Bool No main power F17 0x010A x Bool Starting mode active Bool Stopping mode active Bool Electrical braking active Bool Creep speed active SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 136 Parameters cannot be changed in ON state Bool Parameters disable CPU/master active Bool No external start parameters received F16 0x1033 Bool Self-test active Bool Error during self-test 0x1080 Bool Factory settings restored Unsigned16 Faulty parameter number SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 137 0x1082 Bool Thermal motor model deactivated Bool Phase control failure F27 0x1012 Bool Switching element cooling time active Bool Switching element too hot for Start Bool Current measuring range exceeded 0x0007 SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 138 Bool Switching frequency time not kept F24 0x1057 Bool Switching frequency time not kept Bool Switching frequency lock active Bool Emergency start enabled Bool Emergency run enabled Bool Emergency run active SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 139 Object number of the faulty parameter from data sets 131, 141, 151, 132, 142, 152, 133, 134 or 135 3RW55 soft starter from firmware version V2.0 3RW55 soft starter from firmware version V2.1 SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 140: Data Set 94: Measured Values

    Maximum phase current (rms) -20 000 … 20 000 A 0.01 A Reserved ...99 Supported by SIRIUS 3RW50 and 3RW52 soft starters Supported by SIRIUS 3RW55 and 3RW55 Failsafe soft starters SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 141: Data Set 95: Statistic Data

    Slot number Unsigned16 Length of data structure Unsigned16 Start position Supported by SIRIUS 3RW50 soft starter Supported by SIRIUS 3RW52 soft starter Supported by SIRIUS soft starter 3RW55 and 3RW55 Failsafe SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 142 0 … 1 000 s 0.1 s 146 ... Reserved Supported by SIRIUS 3RW50 soft starter from firmware version V1.0 and 3RW52 from firmware version V2.0 Supported by SIRIUS 3RW55 and 3RW55 Failsafe soft starters SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 143: Data Set 96: Maximum Pointer

    0.1 V Unsigned8 Maximum switching element heating 0 … 250 % Unsigned8 Minimum line frequency 0 … 100 Hz 0.5 Hz Unsigned8 Maximum line frequency 0 … 100 Hz 0.5 Hz SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 144 Supported by SIRIUS 3RW50 soft starter from firmware version V1.0 and 3RW52 from firmware version V2.0 Supported by SIRIUS 3RW55 and 3RW55 Failsafe soft starters 3RW55 soft starter from firmware version V2.0 Not supported by SIRIUS 3RW55 Failsafe soft starter SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 145: Data Sets 131, 141, And 151: Parameter Basic Functions - Set 1, 2, And 3

    (rated operating current of the 3RW55 soft starter in the table) SIRIUS 3RW55 soft starter, failsafe, high performance, ___ A, 3-phase controlled, motor overload protection, torque control (rated operating current of the 3RW55 soft starter Failsafe in the table) SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 146 570 A 114 … 987 A 0.01 A [19 750] [11 400 … 98 700] 630 A 126 … 1 091 A 0.01 A [21 830] [12 600 … 109 100] SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 147 [4 200 … 21 000] 250 A 50 … 250 A 0.01 A [8 670] [5 000 … 25 000] 315 A 63 … 315 A 0.01 A [10 920] [6 300 … 31 500] SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 148 [3 300 … 16 100] 113 A 39.9 … 195 A 0.01 A [6 920] [3 990 … 19 500] 143 A 50.3 … 247 A 0.01 A [8 720] [5 030 … 24 700] SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 149 [0] CLASS 10E 52: [3] [1] CLASS 20E [2] CLASS 30E 5), 6) [3] CLASS 10A [15] CLASS OFF Unsigned8 Recovery time 60 … 1 800 s 30 s [2 … 60] [10] SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 150 [2] Torque control 5), 6) [3] Pump stopping mode 5), 6) [4] DC braking 5), 6), 8) [5] Dynamic DC braking 5), 6), 8) [6] Reversing DC braking 5), 6), 8), 10) SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 151 [0 ... 1] Use alternative stopping mode Bool Substitute value: [0 ... 1] Motor standstill Bool Response to CPU/ [0 ... 1] Master Stop [0] Switch substitute value [1] Keep last value SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 152 [43] Motor standstill [44] Use alternative stopping mode [45] Activate pump cleaning Unsigned8 Input 2-Action (see Input 1-Action) Unsigned8 Input 3-Action (see Input 1-Action) Unsigned8 Input 4-Action (see Input 1-Action) [12] SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 153 Unsigned16 Output 2 - ON delay 0 … 6 500 s 0.1 s [0 … 65 000] Unsigned16 Output 4 - ON delay 0 … 6 500 s 0.1 s [0 … 65 000] SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 154 [4 … 20] [10] 2209 Bit4 Ex application [0 ... 3] 4), 10) [0] No [1] Yes, with complete motor protection [2] Yes, with thermal motor model [3] Yes, with PTC temperature protection SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 155 125 ... 800 % - maximum [125 ... 800] [400] 2295 Bit4 Bypass operation [1 ... 4] 6), 11) 4), 8), mode [1] Internal bypass [2] External bypass without current measurement [4] No bypass SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 156 The diagnosis "Invalid parameter value" is then indicated in data set 92 of the 3RW5 soft starter (slot 2) (Page 135). You will find the dependencies of the parameters in the Equipment Manual of the 3RW5 soft starter. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 157: Data Sets 132, 142, And 152: Parameter Extended Functions 1 - Set 1, 2, And 3

    Unsigned8 Coordination [0x21] Write via acyclic bus channel – user program Unsigned8 Slot number Unsigned16 Length of data structure Unsigned16 Start position Supported by SIRIUS soft starters 3RW55 and 3RW55 Failsafe SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 158 [0 ... 1] lower limit violation [0] Do not turn off [1] Turn off 2250 Unsigned32 Active power reference 0 … 2 000 000 W value [0 … 2 000 000] SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 159 Supported by SIRIUS soft starters 3RW55 and 3RW55 Failsafe Parameter is only in data set 132 Default encoding Parameter is relevant for EX applications 3RW55 soft starter from firmware version V2.1 Not supported by SIRIUS 3RW55 Failsafe soft starter SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 160: Data Set 133: Parameter Extended Functions 2

    Slot number Unsigned16 Length of data structure Unsigned16 Start position Supported by SIRIUS 3RW50 soft starter Supported by SIRIUS 3RW52 soft starter Supported by SIRIUS soft starter 3RW55 and 3RW55 Failsafe SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 161 [0 … 4 294 967 295] [96] [27 648] Reserved Supported by SIRIUS 3RW50 and 3RW52 soft starters Supported by SIRIUS 3RW55 and 3RW55 Failsafe soft starters Default encoding SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 162: Data Set 134: Parameter Maintenance

    [1] Enable 81 ... Reserved Supported by SIRIUS soft starters 3RW55 and 3RW55 Failsafe Default encoding 3RW55 soft starter from firmware version V2.0 Not supported by SIRIUS 3RW55 Failsafe soft starter SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 163: Data Set 135: Parameter Cyclic Process Image

    (see Measured value 1) [20 001] 2004 Unsigned16 Measured value 3 (see Measured value 1) [20 002] 22 ... Reserved Supported by SIRIUS soft starters 3RW55 and 3RW55 Failsafe Default encoding SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 164: 3Rw5 Hmi High Feature (Slot 3)

    Slot number Unsigned16 Length of data structure Unsigned16 Start position Supported by SIRIUS 3RW50 soft starter Supported by SIRIUS 3RW52 soft starter Supported by SIRIUS soft starter 3RW55 and 3RW55 Failsafe SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 165 Invalid signature 'Load additional language' Unsigned16 Faulty parameter number Supported by 3RW5 HMI High Feature 3RW5 HMI High Feature firmware version V3.0 or higher 3RW5 HMI High Feature firmware version V2.0 or higher SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 166: Data Set 131: Hmi Parameter (Slot 3)

    [521] Active power [523] Power factor L1...3 [526] Remaining switching frequency monit. time [528] Phase current average (%) [530] Phase current average (rms) [531] Phase current max (rms) [65 534] No operation SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 167 [65 534] Unsigned16 F5 (see F3) [65 534] Unsigned16 F6 (see F3) [65 534] Unsigned16 F7 (see F3) [65 534] Unsigned16 F8 (see F3) [65 534] Unsigned16 F9 (see F3) [65 534] SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 168 Messages to show Bool Error [0 ... 1] [0] Disable [1] Enable Bool Warnings [0 ... 1] [0] Disable [1] Enable Bool Display time [0 ... 1] [0] Disable [1] Enable SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 169 Default encoding for 3RW5 HMI High Feature on the SIRIUS 3RW55 or 3RW55 Failsafe soft starter Not supported by SIRIUS 3RW50 and 3RW52 soft starter 3RW5 HMI High Feature firmware version V3.0 or higher 3RW5 HMI High Feature firmware version V3.1 or higher SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 170: I&M Data

    I&M2 Installation I&M3 Description Supported by SIRIUS 3RW5 PROFIBUS communication module Supported by SIRIUS 3RW50, 3RW52, 3RW55 und 3RW55 Failsafe soft starters Supported by 3RW5 HMI High Feature Note I&M data I&M0 data is assigned for all of the devices (3RW5 communication module, 3RW5 soft starter and 3RW5 HMI High Feature) and can be read out.

  • Page 171: Data Set 231: I&M0 - Device Identification

    2 bytes IM_VERSION Provides information about the version of the identification data (0x0101 = Version 1.1). 2 bytes IM_SUPPORTED Provides information about the available identification data (Index 2 to 4). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 172: Data Set 232: I&M1 - Equipment Identifier

    Transfer the value 0x00 for writing the data set for bytes 1 ... 9. Byte Data length Content Meaning Access 32 bytes TAG_FUNCTION Plant identifier Fill unused positions with blanks (0x20). 22 bytes TAG_LOCATION Location designation Fill unused positions with blanks (0x20). SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 173: Data Set 233: I&M2 - Installation

    Transfer the value 0x00 for writing the data set for bytes 1 ... 9. Byte Data length Content Meaning Access 16 bytes INSTALLATION_DATE Installation date Fill unused positions with blanks (0x20). 38 bytes RESERVED SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

  • Page 174: Data Set 234: I&M3 - Description

    3RW5 HMI High Feature in the upper left corner of the display. If the text is too long for the display, it will be truncated at the end. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 175 DP slave that enables acyclic data exchange of parameter, diagnostic, receive and test data. Fieldbus Industrial communication system that connects a large number of field devices such as probes (sensors), final controlling elements, and drives (actuators) to a control device. SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 176 Data are transferred from the 3RW5 soft starter. In STEP 7, you can read the data sets as follows: ● S7 master: By calling SFC 59 ● S7-DPV1 master: by calling SFB 52 "RD_REC" or SFC 59 SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 177 In STEP 7, you can write the data sets as follows: by calling SFB 53 "WR_REC". ● S7 master: by calling up SFC 58 ● S7-DPV1 master: by calling SFB 53 "WR_REC" or SFC 58 SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 178 Glossary SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 179 Error, 101 Communication parameters, 106 Error codes, 97 Configuring, 59 Error interrupt, 78 Control via digital input, 35 Error types, 86 ESD guidelines, 14 Cover of the slot, 42 Current values, 123 SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 180 SIRIUS Soft Starter ES (TIA Portal), 39 Slave diagnostics Channel-related diagnostics, 85 Manuals, 10 Device-specific diagnostics, 84 Maximum pointer, 124 Error types, 86 Micro SD card, 105, 106 H status, 87 Identifier-related diagnostics, 83 SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 181 Station status, 81 Structure, 80 Slot, 19 Station address, 65, 66 Statistic data, 124 Structure of the slave diagnostics, 80 Target group, 20 Transfer rate, 23 Transmission rate, 23 VDI guideline, 17 SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...
  • Page 182 Index SIRIUS 3RW5 PROFIBUS communication module Equipment Manual, 02/2020, A5E35633549002A/RS-AC/003...

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