Table Of Contents - Car-O-Liner CTR12000 Instruction Manual

Car-O-Liner Group AB
4
Contents
1 Operation ......................................................................... 5
1.1 General ................................................................................................. 5
1.1.1 Display (1) .............................................................................. 5
1.1.2 Key-operated switch (2) ......................................................... 6
1.1.3 Soft keys (3) ........................................................................... 6
1.1.4 Rotary encoder (4) ................................................................. 6
1.1.5 LED indicators (5-10) ............................................................. 6
1.1.6 USB- Device (11) ................................................................... 7
1.1.7 LED indicators (12-15) / Reset button Q ............................... 7
1.1.8 Selector switch for "Welding power" I/kA (18) ....................... 8
1.1.9 Selector switch "Time" t/s (19) ............................................... 9
2 Welding menus .............................................................. 10
2.1 General ............................................................................................... 10
2.2 Starting the welding machine .............................................................. 11
2.3 Operating mode "AUTO" (Running mode) .......................................... 11
2.4 Operating mode "EDIT" (Modification mode) ...................................... 11
2.5 Operating mode "Expert" .................................................................... 11
3 Welding processes ....................................................... 13
3.1 Fully automatic: VISION / VISION ED COAT ..................................... 13
3.2 Semi automatic: ELMA-QS ................................................................. 22
3.2.1 Pre Spot Operation program ............................................... 26
3.2.2 Optional settings .................................................................. 27
3.3 Manual: STANDARD (conventional resistance spot welding) ............ 28
3.3.1 Using edge welding caps ..................................................... 29
3.4 Multi-function welding gun (optional tool): SINGLE ............................ 30
3.5 Special automaker programs .............................................................. 32
3.6 Further adjustments ............................................................................ 34
3.6.1 Description of settings in the "ELMA QS" mode .................. 34
3.6.2 Welding process segments in ELMA-QS mode .................. 35
3.6.3 Welding process segments in the "VISION" mode .............. 35
3.6.4 Editing synergy characteristics in the "ELMA QS" mode .... 36
Definition of "welding power characteristics" ...................................... 36
3.6.5 Editing synergy characteristics in the "VISION" mode
Definition of "welding power characteristics" ...................................... 39
3.7 Options ................................................................................................ 40
3.7.1 General ................................................................................ 40
3.7.2 Working with "Jobs" ............................................................. 41
3.8 USB- Drive .......................................................................................... 44
3.9 Welding program management ........................................................... 45
3.10 Machine shut-down ............................................................................. 48
4 Troubleshooting ............................................................ 49
CTR12000
41644, EN - rev. 2, 2012-09