AUMA SAEx Series Operation Instructions Manual
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AUMA SAEx Series Operation Instructions Manual

Multi-turn actuators, control unit: electronic (mwg) with actuator controls, acexc 01.2 non-intrusive
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Multi-turn actuators
SAEx 07.2
SAEx 16.2
SAREx 07.2
SAREx 16.2
Control unit: electronic (MWG)
with actuator controls
ACExC 01.2 Non-Intrusive
Control
Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
Foundation Fieldbus
HART
Operation instructions
Assembly and commissioning

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Summary of Contents for AUMA SAEx Series

  • Page 1 Multi-turn actuators SAEx 07.2 SAEx 16.2 SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) with actuator controls ACExC 01.2 Non-Intrusive Control Parallel Profibus DP Profinet Modbus RTU Modbus TCP/IP Foundation Fieldbus HART Operation instructions Assembly and commissioning...

  • Page 2: Table Of Contents

    This document contains information for assembly, commissioning and maintenance staff. Reference documents: Manual (Operation and setting ) of actuator controls ACExC 01.2 Profinet Manual (Fieldbus device integration) of actuator controls ACExC 01.2 Profinet Reference documents are available on the Internet at: http://www.auma.com. Table of contents Page Safety instructions.........................
  • Page 3 7.1. Indications during commissioning 7.2. Indications in the display 7.2.1. Feedback signals from actuator and valve 7.2.2. Status indications according to AUMA classification 7.2.3. Status indications according to NAMUR recommendation 7.3. Indication lights of local controls 7.4. Optional indications 7.4.1.
  • Page 4 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Table of contents ACExC 01.2 Non-Intrusive Profinet 10.3.1. Mechanical position indicator: set 10.3.2. Gear stage of the reduction gearing: test/set Corrective action........................11.1. Faults during commissioning 11.2. Fault indications and warning indications 11.3.

  • Page 5: Safety Instructions

    Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA multi-turn actuators SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly...

  • Page 6: Warnings And Notes

    1, 2, 21, and 22. If temperatures >40 °C are to be expected at the valve flange or the valve stem (e.g. due to hot media), please consult AUMA. Temperatures > 40 °C are not considered with regards to the non-electrical explosion protection.
  • Page 7 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Safety instructions Symbol for CLOSED (valve closed) Symbol for OPEN (valve open) Via the menu to parameter Describes the menu path to the parameter. When using the push buttons of local controls, the required parameter can be quickly found on the display.

  • Page 8: Identification

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Identification ACExC 01.2 Non-Intrusive Profinet Identification 2.1. Name plate Figure 1: Arrangement of name plates Actuator name plate Actuator controls name plate Motor name plate Explosion protection approval plate Additional plate, e.g.
  • Page 9 Actuator controls name plate (= manufacturer logo) Type designation Order number Serial number Actuator terminal plan Actuator controls terminal plan Mains voltage AUMA power class for switchgear Permissible ambient temperature Enclosure protection [10] Control [11] Data Matrix code Motor name plate Figure 3: Motor name plate (example) (= manufacturer logo);...
  • Page 10 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Identification ACExC 01.2 Non-Intrusive Profinet Approval plate in explosion-proof version Figure 4: Approval plates in explosion-proof version (examples) Ex symbol, CE mark, number of test authority Ex certificate (number) Classification: Electrical gas explosion protection Electrical dust explosion protection...

  • Page 11: Short Description

    The rated power (nominal power) of the actuator motor is indicated in kW on the motor name plate. For the assignment of the AUMA power classes to the nominal power of the motor types, refer to the separate electrical data sheets.
  • Page 12 (push buttons and display) and perform settings (contents of these instructions). read in or out data or modify and save settings via AUMA CDT software (ac- cessory), using a computer (laptop or PC). The connection between computer and actuator controls is wireless via Bluetooth interface (not included in these instructions).

  • Page 13: Transport And Storage

    Perform lift trial at low height to eliminate any potential danger e.g. by tilting. Figure 7: Example: Lifting the actuator Weights Table 4: Weight for ACExC 01.2 actuator controls with electrical connection type: Weight approx. [kg] AUMA Ex plug/socket connector with integral terminal connection >14 (terminal frame) and enlarged terminal compartment.
  • Page 14 SAREx 16.2 ADX... Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con- nection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights. Table 6: Weights of multi-turn actuators SAEx 07.2...

  • Page 15: Storage

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Transport and storage Table 7: Weights for output drive type Type designation Flange size [kg] A 07.2 A 10.2 A 14.2 A 16.2 11.7 Table 8: Weights for output drive type...

  • Page 16: Assembly

    [3] via stem nut [2]. To adapt the actuators to available output drive types A with flanges F10 and F14 (year of manufacture 2009 and earlier), an adapter is required. The adapter can be ordered from AUMA.

  • Page 17: Design Of Output Drive Types B And E

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Assembly 4.2.2. Design of output drive types B and E Figure 9: Output drive type B Flange multi-turn actuator (e.g. F07) Hollow shaft Output drive sleeve (illustration examples) [3] B/B1/B2 and [3]* B3/B4/E, respectively with bore and keyway Gearbox/valve shaft with parallel key...

  • Page 18: Actuator: Mount To Valve

    Stem nut for output drive type A: finish machining This working step is only required if stem nut is supplied unbored or with pilot bore. Information For exact product version, please refer to the order-related technical data sheet or the AUMA Assistant App.
  • Page 19 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Assembly Figure 11: Output drive type A Stem nut Axial needle roller bearing [2.1] Axial bearing washer [2.2] Axial needle roller and cage assembly Spigot ring Procedure Remove spigot ring [3] from output drive.

  • Page 20: Multi-Turn Actuator With Output Drive Type A: Mount

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Assembly ACExC 01.2 Non-Intrusive Profinet 4.4.2. Multi-turn actuator with output drive type A: mount Figure 12: Assembly of output drive type A Valve stem Output drive type A Screws to actuator Valve flange Screws to output drive...

  • Page 21: Multi-Turn Actuator With Output Drive Type B: Mount

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Assembly Fasten screws [3] crosswise with a torque according to table. Table 10: Tightening torques for screws Threads Tightening torque [Nm] Strength class A2-80/A4 80 10.

  • Page 22: Accessories For Assembly

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Assembly ACExC 01.2 Non-Intrusive Profinet Fasten screws crosswise to a torque according to table. Table 11: Tightening torques for screws Threads Tightening torque [Nm] Strength class A2-80/A4 80 4.5.

  • Page 23: Mounting Positions Of Local Controls

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Assembly Screw stem protection tube [2] into thread and tighten it firmly. Information: For stem protection tubes made of two or more segments, all parts have to be thoroughly screwed together.

  • Page 24: Mounting Positions: Modify

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Assembly ACExC 01.2 Non-Intrusive Profinet 4.6.1. Mounting positions: modify Ignition of potentially explosive atmospheres caused by sparks. Risk of death or serious injury. Before opening the flameproof enclosure, ensure absence of gas and voltage. Handle cover and housing parts with care.

  • Page 25: Electrical Connection

    The pertaining wiring diagram/terminal plan (in German or English) is attached to the device in a weather-proof bag, together with these operation instructions. It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Permissible networks The actuators are suitable for use in TN and TT networks with directly grounded star point for nominal voltages up to maximum 690 V AC.
  • Page 26 Thyristor B3 up to 5.5 kW 63 A (g/R) I²t<5,000A²s The AUMA power class (A1, B1, ...) is indicated on the actuator controls name plate Bei Verwendung von Sicherungsautomaten muss der Anlaufstrom (I ) des Motors beachtet werden (siehe elektrisches Datenblatt). Wir empfehlen für Sicherungsautomaten die Auslösecharakteristik D oder K nach IEC 60947-2.
  • Page 27 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Electrical connection If possible, avoid laying long cables and make sure that they are installed in areas being subject to low interference. Avoid parallel paths with little cable distance of cables being either susceptible to interference or interference sources.

  • Page 28: Kl Electrical Connection

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive Profinet Available Profinet recommendations, particularly planning, assembly and commissioning guidelines of the Profibus User Organisation (PNO) (www.profibus.com) must be met. 5.2. KL electrical connection Figure 19: KL-Ex d electrical connection Mounting frame with connection board Terminal carrier with screw-type terminals...

  • Page 29: Terminal Compartment: Open

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Electrical connection Technical data Table 17: KT/KM/KL electrical connection Power contacts Control contacts No. of contacts max. 6 + PE conductors Designations 1 to 36, 37 to 50 U1, V1, W1, U2, V2, W2, Support terminals max.

  • Page 30: Cable Connection

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive Profinet How to proceed Electric shock due to presence of hazardous voltage! Failure to observe this warning results in death or serious injury. Disconnect device from the mains before opening.
  • Page 31 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Electrical connection Figure 22: Disassembly of mounting frame Screws Mounting frame with connection board Loosen screws [1] and remove mounting frame [2]. How to proceed Remove cable sheathing in a length of 250 300 mm.
  • Page 32 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive Profinet Connect cables according to order-related wiring diagram. Information: Only connect control cables if binary signals are required in addition to the Profinet cables. Figure 23: Connect cables to terminal carrier.
  • Page 33 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Electrical connection In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock. Connect all protective earth conductors. Connect PE connection to external protective earth conductor of connecting cables.

  • Page 34: Profinet Cables: Connect

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive Profinet 5.2.3. Profinet cables: connect Figure 25: Profinet connection board with connection terminals Profinet cable from previous device Profinet cable to next device (For line topology or redundant ring/MRP - Media Redundancy Protocol) Profinet connection is made individually by means of a safe Ethernet-capable insulation displacement connection.

  • Page 35: Terminal Compartment: Close

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Electrical connection 5.2.4. Terminal compartment: close Figure 26: Close terminal compartment Cover (illustration shows KL version in type of protection Ex d) Screws for cover O-ring Cable gland Connection frame...

  • Page 36: External Earth Connection

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive Profinet 5.3. External earth connection Figure 27: Earth connection for multi-turn actuator Figure 28: Earth connection for wall bracket External earth connection (U-bracket) for connection to equipotential compensation. Application Table 21: Terminal cross sections and earth connection tightening torques...

  • Page 37: Accessories For Electrical Connection

    The permissible cable length between actuator controls on wall bracket and the actuator amounts to 100 m maximum. We recommend using an AUMA “LSW” cable set. If the AUMA cable set is not used: Use suitable flexible and screened connecting cables.

  • Page 38: Parking Frame

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Electrical connection ACExC 01.2 Non-Intrusive Profinet 5.4.2. Parking frame Figure 30: Parking frame, example with Ex plug/socket connector and cover Parking frame for safe storage of a disconnected plug or cover. Application For protection against touching the bare contacts and against environmental influences.

  • Page 39: Operation

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Operation Operation 6.1. Manual operation The handwheel allows actuator operation even in case of power failure. However, handwheel operation is only provided for occasional manual valve operation. Manual operation is automatically disengaged when motor is started again.

  • Page 40: Motor Operation

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Operation ACExC 01.2 Non-Intrusive Profinet Figure 32: Handwheel without/with overload protection Handwheel without overload protection (standard) Handwheel with overload protection/safety hub (option) 6.2. Motor operation Valve damage due to incorrect basic setting! Prior to electric actuator operation, perform the basic settings for “type of seating”...

  • Page 41: Actuator Operation From Remote

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Operation Hot surfaces, e.g. possibly caused by high ambient temperatures or strong direct sunlight! Risk of burns Verify surface temperature and wear protective gloves. Set selector switch [5] to position Local control (LOCAL).

  • Page 42: Menu Layout And Navigation

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Operation ACExC 01.2 Non-Intrusive Profinet Figure 34: [1 4] Push buttons or navigation support Selector switch Display Table 23: Important push button functions for menu navigation Push buttons Navigation sup- Functions port on display...

  • Page 43: User Level, Password

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Operation Figure 36: Marking with ID ID starts with = status menu ID starts with = main menu It is possible to select between status menu S and main menu M: Group selection For this, set selector switch to 0 (OFF), hold down push button C for approx.

  • Page 44: Password Entry

    Default factory password: 0000 Service (5) Service staff Change configuration settings AUMA (6) AUMA administrator Unauthorised access due to insecure password! We recommend changing the password during initial commissioning. 6.4.1. Password entry Select desired menu and hold down push button for approx.

  • Page 45: Language In The Display

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Operation Select parameter Change passwords either: Change passwords click via the menu to parameter, or via direct display: press and enter ID M0229 Display indicates: ▶...
  • Page 46 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Operation ACExC 01.2 Non-Intrusive Profinet Enter password (→ enter password). Display indicates: ▶ Language and Save (bottom row) Language selection 10. Select new language via Up ▲ Down ▼ resulting in the following significations: black triangle: ▶...

  • Page 47: Indications

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Indications Indications 7.1. Indications during commissioning When switching on the power supply, all LEDs on the local controls illuminate for LED test approx. 1 second. This optical feedback indicates that the voltage supply is connected to the controls and all LEDs are operable.

  • Page 48: Feedback Signals From Actuator And Valve

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Indications ACExC 01.2 Non-Intrusive Profinet Figure 44: Information in the status bar (top) Operation mode Error symbol (only for faults and warnings) ID number: S = Status page If further details or information are available with reference to the display, the following Navigation support indications Details or More appear in the navigation support (bottom display row).
  • Page 49 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Indications Figure 48: Torque allows to select the unit displayed (percent %, Newton metre Nm Select unit The push button or "foot-pound" ft-lb Figure 49: Units of torque 100 % indication equals the max.

  • Page 50: Status Indications According To Auma Classification

    Pause for operation in direction OPEN Pause for operation in directions OPEN and CLOSE 7.2.2. Status indications according to AUMA classification These indications are available if the parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.

  • Page 51: Status Indications According To Namur Recommendation

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Indications Not ready REMOTE (S0006) The S0006 display shows indications of the Not ready REMOTE group. If such an indication has occurred, the display shows S0006: the number of indications occurred a blinking crossbar after approx.
  • Page 52 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Indications ACExC 01.2 Non-Intrusive Profinet Figure 57: Function check For further information, please also refer to <Corrective action>. Maintenance required (S0010) The S0010 indication shows maintenance indications according to NAMUR recommendation NE 107.

  • Page 53: Indication Lights Of Local Controls

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Indications 7.3. Indication lights of local controls Figure 60: Arrangement and signification of indication lights Marking with symbols (standard) Marking with figures 1 6 (option) End position CLOSED reached (blinking: operation in direction CLOSE) 2 Tc Torque fault CLOSE...

  • Page 54: Optional Indications

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Indications ACExC 01.2 Non-Intrusive Profinet 7.4. Optional indications 7.4.1. Mechanical position indication (self-adjusting) Figure 61: Mechanical position indicator End position OPEN reached End position CLOSED reached Independent of power supply Characteristics Used as running indication: Indicator disc (with arrow ) rotates during actu-...

  • Page 55: Signals (Output Signals)

    Feedback signals via Profinet can be configured using the engineering tool of the DCS/PLC and the GSD file of AUMATIC with Profinet (available for download at www.auma.com). Refer to Manual Device integration Profinet for information on control commands and feedback signals via Profinet.
  • Page 56 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Signals (output signals) ACExC 01.2 Non-Intrusive Profinet Signal: E6 = 0/4 20 mA (galvanically isolated) Torque feedback Designation in the wiring diagram: AOUT2 (torque) For further information on this topic, please refer to Manual (Operation and setting).

  • Page 57: Commissioning (Basic Settings)

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Commissioning (basic settings) Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated.

  • Page 58: Torque Switching: Set

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACExC 01.2 Non-Intrusive Profinet Press Edit. Display indicates: ▶ Specialist (4) User login Up ▲ Down ▼ to select user: Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶...
  • Page 59 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Commissioning (basic settings) Up ▲ Down ▼ to select: CLOSE or OPEN ▶ Trip torque CLOSE ▶ Trip torque OPEN The black triangle ▶ indicates the current selection. Press Ok.

  • Page 60: Limit Switching: Set

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACExC 01.2 Non-Intrusive Profinet 9.3. Limit switching: set Valve damage at valve/gearbox due to incorrect setting! When setting with motor operation: Stop actuator prior to reaching end of travel (press STOP push button).
  • Page 61 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Commissioning (basic settings) Set end position CLOSED again : Set end position CLOSED CMD0009 9.1 For large strokes: Set selector switch in position Local control (LOCAL) and operate actuator in motor operation via push button (CLOSE) in direction of the end position.

  • Page 62: Test Run

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACExC 01.2 Non-Intrusive Profinet 9.4. Test run Only perform test run only once all settings previously described have been performed. The direction of rotation can be checked at the position indicator if available. (Chapter <Direction of rotation at mechanical position indicator: check>) The direction of rotation must be checked at the hollow shaft/stem if no mechanical position indicator is available.
  • Page 63 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Commissioning (basic settings) Switch on actuator in direction CLOSE and observe the direction of rotation on the mechanical position indication: For self-adjusting mechanical position indication: The direction of rotation is correct if the actuator operates in direction CLOSE and arrow turns clockwise in direction CLOSE (symbol...

  • Page 64: Direction Of Rotation At Hollow Shaft/Stem: Check

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (basic settings) ACExC 01.2 Non-Intrusive Profinet 9.4.2. Direction of rotation at hollow shaft/stem: check Figure 65: Direction of rotation of the hollow shaft/stem for operation in direction CLOSE (“clockwise closing”...
  • Page 65 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Commissioning (basic settings) Operate actuator using push buttons OPEN, STOP, CLOSE. The limit switching is set correctly if (default indication): the yellow indication light/LED1 is illuminated in end position CLOSED the green indication light/LED5 is illuminated in end position OPEN the indication lights go out after travelling into opposite direction.

  • Page 66: Commissioning (Settings/Options In The Actuator)

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACExC 01.2 Non-Intrusive Profinet Commissioning (settings/options in the actuator) For actuators without mechanical position indicator (cover without indicator glass), no settings are required within the actuator when commissioning. Figure 66: Mechanical position indicator (self-adjusting) When equipped with the self-adjusting mechanical position indication, the position indication automatically adjusts upon the initial operation (e.g.

  • Page 67: Mechanical Position Indicator (Self-Adjusting)

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Commissioning (settings/options in the actuator) Ignition of potentially explosive atmospheres caused by sparks. Risk of death or serious injury. Before opening the flameproof enclosure, ensure absence of gas and voltage. Handle cover and housing parts with care.

  • Page 68: Gear Stage Of The Reduction Gearing: Test/Set

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACExC 01.2 Non-Intrusive Profinet Push both lower discs with the symbols (OPEN) and (CLOSED) towards each other. The disc with the arrow is thereby is driven: Figure 70: Setting position in CLOSED Move actuator to end position OPEN.

  • Page 69: Mechanical Position Indication Via Indicator Mark (Not Self-Adjusting)

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Commissioning (settings/options in the actuator) Refer to table and check if turns/stroke correspond to the setting of the reduction gearing (stages 1 9). Table 26: Turns of actuator per valve stroke and suitable reduction gearing setting for 1...

  • Page 70: Gear Stage Of The Reduction Gearing: Test/Set

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACExC 01.2 Non-Intrusive Profinet Turn lower indicator disc until symbol (CLOSED) is in alignment with the mark on the cover. Move actuator to end position OPEN. Hold lower indicator disc in position and turn upper disc with symbol (OPEN) until it is in alignment with the...
  • Page 71 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Commissioning (settings/options in the actuator) Refer to table and check if turns/stroke of the actuator correspond to the setting of the reduction gearing (stages 1 9). If the setting is not correct: continue with step 3.
  • Page 72 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Commissioning (settings/options in the actuator) ACExC 01.2 Non-Intrusive Profinet Figure 74: Control unit with reduction gearing Screw Crown wheel...

  • Page 73: Corrective Action

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Corrective action Corrective action 11.1. Faults during commissioning Table 29: Faults during operation/commissioning Fault Description/cause Remedy Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
  • Page 74 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Corrective action ACExC 01.2 Non-Intrusive Profinet Faults and warnings via status indications in the display Indication on display Description/cause Remedy S0009 Collective signal 08: For indicated value > 0: Press push button Function check Indication according to NAMUR recommendation tails.
  • Page 75 For a description of the individual signals, refer to Manual (Operation and setting). Internal error Collective signal 14: AUMA service Internal error has occurred. Press push button Details to display a list of indi- vidual indications. For a description of the individual signals, refer to Manual (Operation and setting).
  • Page 76 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Corrective action ACExC 01.2 Non-Intrusive Profinet Faults and Failure Indication on display Description/cause Remedy Mains quality Due to insufficient mains quality, the controls cannot Check mains voltage. detect the phase sequence (sequence of phase For 3-phase/1-phase AC current, the permiss- conductors L1, L2 and L3) within the pre-set time...

  • Page 77: Fuses

    Selector switch is not in position REMOTE. Set selector switch to position REMOTE. Service active Operation via service interface (Bluetooth) and Exit service software. AUMA CDT service software. Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls enable>.

  • Page 78: Fuse Replacement

    ACExC 01.2 Non-Intrusive Profinet Table 35: Secondary fuses F3 (internal 24 V DC supply) G fuse according to IEC 60127-2/III AUMA art. no. Size 5 x 20 mm Voltage output (power supply unit) = 24 V 2.0 A T; 250 V K006.106...

  • Page 79: Test/Replace Fuses

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Corrective action 11.3.2.2. Test/replace fuses F3/F4 Loosen screws [1] and remove cover [2] on the rear of the actuator controls. Figure 76: Check fuses. The power supply unit has measuring points (solder pins) allowing to perform a resistance (continuity) measurement: Table 37:...
  • Page 80 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Corrective action ACExC 01.2 Non-Intrusive Profinet Diagnostic M0022 TMS proof test M1950 Test procedure: Set selector switch to position 0 (OFF). Return to the main menu and select the simulation value in parameter TMS proof test M1950: Select Thermal test.

  • Page 81: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the contact addresses, refer to our website (www.auma.com).

  • Page 82: Maintenance

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Servicing and maintenance ACExC 01.2 Non-Intrusive Profinet Figure 78: KL electrical connection Cover Screws for cover O-ring Screws (with gaskets) within connection frame Connection frame Grub screws within connection frame Ignition of potentially explosive atmospheres caused by sparks.

  • Page 83: Disposal And Recycling

    Electrical connection cables must be placed properly and in perfect condition. Thoroughly touch up any possible damage to painting to prevent corrosion. Original paint in small quantities can be supplied by AUMA. Cable entries, cable glands, plugs etc. have to be checked for correct tightness and sealing.
  • Page 84 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Servicing and maintenance ACExC 01.2 Non-Intrusive Profinet Observe the national regulations for waste disposal.

  • Page 85: Technical Data

    Information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 13.1. Technical data Multi-turn actuators Features and functions...
  • Page 86 Pollution degree 4 (when closed), pollution degree 2 (internal) 60664-1 Vibration resistance according to 2 g, between 10 and 200 Hz (AUMA NORM ), 1g, 10 to 200 Hz (for actuators with AMExC or ACExC IEC 60068-2-6 actuator controls) Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this.

  • Page 87: Technical Data Actuator Controls

    Rated power The actuator controls are designed for the nominal motor power, refer to motor name plate Switchgear Standard: Thyristor unit for AUMA power classes B1 and B2 Option: Thyristor unit for AUMA power class B3 Control and feedback signals...
  • Page 88 Communication interface Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices) Application functions Standard: Selectable type of seating, limit or torque seating for end position OPEN and end po-...
  • Page 89 PTC tripping device in combination with PTC thermistors within actuator motor Option: Thermal overload relay in controls combined with thermoswitches within actuator Electrical connection Standard: AUMA Ex plug/socket connector with integral terminal connection (terminal frame) and enlarged terminal compartment. Threads for cable entries Standard: Metric threads...
  • Page 90 CC-C (Conformance Class C) for the integral switch function Netload Class Device diagnostics via Ethernet Via TCP/IP and integral web server possible Via FDI package & software for diagnostics/commissioning (e. g. Siemens PDM, Emerson AMS) Device integration Via GSD (ml) file (available for download at www.auma.com)
  • Page 91 EN 60529 Terminal compartment additionally sealed against interior of actuator controls (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: Maximum 8 m head of water Duration of continuous immersion in water: Maximum 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.
  • Page 92 Cable length between actuator and actuator controls is max. 100 m. An MWG is required for position feedback. Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices) Further information Weight Approx. 12 kg (including Ex-plug/socket connector with screw-type terminals)

  • Page 93: Spare Parts

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Spare parts Spare parts 14.1. Multi-turn actuators SA(V)Ex 07.2 SA(V)Ex 16.2/SAR(V)Ex 07.2 SAR(V)Ex 16.2 KT/KM...
  • Page 94 ACExC 01.2 Non-Intrusive Profinet Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 95: Acexc 01.2 Kl-Ex D Actuator Controls

    SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Spare parts 14.2. ACExC 01.2 KL-Ex d actuator controls...
  • Page 96 ACExC 01.2 Non-Intrusive Profinet Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 97: Certificates

    Certificates are valid as from the indicated date of issue. Subject to changes without Information notice. The latest versions are attached to the device upon delivery and also available for download at http://www.auma.com. 15.1. Declaration of Incorporation and EU Declaration of Conformity...

  • Page 98: Index

    Fault - indication on display Analogue signals Flange size Applications Frequency range Approval plate Function check - indication on Assembly display Assistant App Fuses AUMA Assistant App Handwheel Blanking plug Heating system Hollow shaft Humidity Cable glands Cables Cable set Identification Certificates...
  • Page 99 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) ACExC 01.2 Non-Intrusive Profinet Index Main menu Qualification of staff Mains frequency 9, 9 Mains voltage 9, 9, 25 Range of application Maintenance 5, 81, 82 Rated current Maintenance required - indic- Rated power ation on display...
  • Page 100 SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit: electronic (MWG) Index ACExC 01.2 Non-Intrusive Profinet Technical data Temperature protection Terminal plan Test certificate Test run Torque - indication on display Torque range Torque switching Transport Type (device type) Type designation 8, 9 Type of current...

  • Page 101: Addresses

    Europe AUMA Finland Oy AUMA-LUSA Representative Office, Lda. FI 02230 Espoo PT 2730-033 Barcarena Tel +358 9 5840 22 Tel +351 211 307 100 AUMA Riester GmbH & Co. KG auma@auma.fi geral@aumalusa.pt www.auma.fi Location Muellheim SAUTECH DE 79373 Muellheim AUMA France S.A.R.L.
  • Page 102 AUMA worldwide America AUMA Actuators (China) Co., Ltd. FLOWTORK TECHNOLOGIES CN 215499 Taicang CORPORATION AUMA Argentina Rep.Office Tel +86 512 3302 6900 PH 1550 Mandaluyong City AR Buenos Aires mailbox@auma-china.com Tel +63 2 532 4058 Tel +54 11 4737 9026 www.auma-china.com...
  • Page 103 AUMA worldwide...
  • Page 104 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y008.993/003/en/1.20 For detailed information on AUMA products, refer to the Internet: www.auma.com...

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