SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Table of contents Read operation instructions first. Observe safety instructions. These operation instructions are part of the product. Retain operation instructions during product life. Pass on instructions to any subsequent user or owner of the product.
To ensure safe device operation, the maintenance instructions included in this manual Maintenance must be observed. Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves.
1, 2, 21, and 22. If temperatures >40 °C are to be expected at the valve mounting flange or the valve stem (e.g. due to hot media), please consult AUMA. Temperatures > 40 °C are not considered with regards to the non-electrical explosion protection.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Safety instructions Safety alert symbol warns of a potential personal injury hazard. The signal word (here: DANGER) indicates the level of hazard. 1.4. References and symbols The following references and symbols are used in these instructions: The term Information preceding the text indicates important notes and information.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Identification Identification 2.1. Name plate Figure 1: Arrangement of name plates Motor name plate Actuator name plate Additional plate, e.g. KKS plate (Power Plant Classification System) Explosion protection approval plate Actuator name plate Figure 2: Actuator name plate (example) (= manufacturer logo);...
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Identification Motor name plate Figure 3: Motor name plate (example) (= manufacturer logo); (= CE mark) Motor type Motor article number Serial number Current type, mains voltage Rated power Rated current...
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Internal number for unambiguous product identification Data Matrix code When registered as authorised user, you may use the AUMA Support App to scan the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number.
Actuator controls are required to operate or process the actuator signals. Actuators without controls can be equipped with AUMA actuator controls at a later date. For more information, please state our order number (refer to actuator name...
Secure load against falling down, sliding or tilting. Perform lift trial at low height to eliminate any potential danger e.g. by tilting. Figure 7: Example: Lifting the actuator Table 3: Weights of multi-turn actuators SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 with 3-phase AC motors...
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SAEx 16.2 / SAREx 07.2 SAREx 16.2 Transport, storage and packaging Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con- nection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Transport, storage and packaging 3.2. Storage Danger of corrosion due to inappropriate storage! Store in a well-ventilated, dry room. Protect against floor dampness by storage on a shelf or on a wooden pallet.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Assembly Assembly 4.1. Mounting position The product described in this document can be operated in any mounting position. Restriction: When using oil instead of grease within the actuator gear housing, the hollow shaft mounting position must be perpendicular, with the flange pointing downward.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Assembly Output mounting flange [1] with axial bearing stem nut [2] form one unit. Torque is Design transmitted to valve stem [3] via stem nut [2]. Figure 9: Design of output drive type A...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Assembly 10. Fasten screws [3] crosswise with a torque according to table. Table 7: Tightening torques for screws Threads Tightening torque [Nm] Strength class A2-80/A4 80 11. Turn multi-turn actuator with handwheel in direction OPEN until valve flange and output drive A are firmly placed together.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Assembly Spigot at valve flanges should be loose fit. Information 4.3.2.1. Multi-turn actuator with output drive types B: mount to valve/gearbox Figure 13: Mounting output drive types B Multi-turn actuator Valve/gearbox Valve/gearbox shaft Check if mounting flanges fit together.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Assembly 4.4. Accessories for assembly 4.4.1. Stem protection tube for rising valve stem Figure 14: Assembly of the stem protection tube Protective cap for stem protection tube (fitted) [1]* Option: Protective cap made of steel (screwed)
Wiring diagram/terminal the device in a weather-proof bag, together with these operation instructions. It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Valve damage for connection without controls! NORM actuators require controls: Connect motor via controls only (reversing contactor circuit).
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Electrical connection The current value for sizing the protection is derived from the current consumption of the motor (refer to motor name plate). We recommend adapting the switchgear sizing to the max. current (I...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Electrical connection KP version (standard) with three cable entries. KPH version (enlarged) with additional cable entries. Cable entries via the cover. The terminal compartment (with screw-type terminals) is designed in protection type Ex e (increased safety).
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Electrical connection Insert cable glands suitable for connecting cables. Information: When selecting cable glands observe type of protection (with Ex e approval) and enclosure protection IP (refer to name plate). The enclosure protection IP… stated on the name plate is only ensured if suitable cable glands are used.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Electrical connection In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock. Connect all protective earth conductors. Connect PE connection to external protective earth conductor of connecting cables.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Electrical connection Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly. Fit cover [1] and fasten screws [2] evenly crosswise. Fasten cable glands and blanking plugs applying the specified torque to ensure the required enclosure protection.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Electrical connection 5.4.1. Terminal compartment: open Figure 28: Open terminal compartment Cover (illustration shows KT version in type of protection Ex e) Screws for cover O-ring Blanking plug Cable gland (example)
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Electrical connection Connect cables according to order-related wiring diagram. Figure 30: Connect cables to terminal carrier Fitting control cables into push-in terminals Tightening power terminals For service purposes, each push-in terminal for control cables is equipped with a Information test contact located above the numbering.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Electrical connection For shielded cables: Link the cable shield end via the cable gland to the housing (earthing). 5.4.3. Terminal compartment: close Figure 32: Close terminal compartment Cover (illustration shows KT version in type of protection Ex e)
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Operation Operation 6.1. Manual operation For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Operation 6.2. Motor operation Valve damage due to incorrect setting! Perform all commissioning settings and the test run prior to motor operation. Actuator controls are required to operate an actuator during motor operation. If the actuator is to be operated locally, additional local controls are required.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Indications (optional) Indications (optional) 7.1. Mechanical position indication/running indication via indicator mark on cover Figure 37: Mechanical position indication via indicator mark on cover End position OPEN reached End position CLOSED reached...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Signals (output signals) Signals (output signals) 8.1. Feedback signals from actuator The switches can be provided as single switches (1 NC and 1 NO), as tandem Information switches (2 NC and 2 NO) or as triple switches (3 NC and 3 NO). The precise version is indicated in the terminal plan or on the order-related technical data sheet.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Commissioning (basic settings) Commissioning (basic settings) 9.1. Switch compartment: open The switch compartment must be opened to perform the following settings. Flameproof enclosure, danger of explosion! Risk of death or serious injury.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Commissioning (basic settings) Figure 38: Torque measuring heads Torque switching head black in direction CLOSE Torque switching head white in direction OPEN Lock screws Torque dials Loosen both lock screws [3] at the indicator disc.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Commissioning (basic settings) Turn handwheel by approximately half a turn (overrun) in the opposite direction. Press down and turn setting spindle [1] with screw driver in direction of the arrow and observe the pointer [2]: While a ratchet click is felt and heard, the pointer [2] moves 90°...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Commissioning (basic settings) With mechanical position indication: Observe direction of rotation. The direction of rotation is correct if the actuator moves in direction CLOSE and: For position indication with symbols OPEN/CLOSED = indicator disc turns counterclockwise.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Commissioning (basic settings) 9.5. Switch compartment: close If options (e.g. potentiometer, position transmitter) are available: Only close switch compartment once all optional equipment has been successfully set. Danger of corrosion due to damage to paint finish! Touch up damage to paint finish after work on the device.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Commissioning (optional equipment settings) Commissioning (optional equipment settings) 10.1. Potentiometer The potentiometer is used as travel sensor and records the valve position. The potentiometer is housed in the actuator switch compartment. The switch Setting elements compartment must be opened to perform any settings.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Commissioning (optional equipment settings) The RWG is housed in the actuator switch compartment. The switch compartment Setting elements must be opened to perform any settings. Refer to <Switch compartment: open>. Setting is made via three potentiometers [1], [2] and [3].
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Commissioning (optional equipment settings) Technical data Table 18: EWG 01.1 Data 3-wire and 4-wire systems 2-wire system Output current I 20 mA, 4 20 mA 20 mA Power supply U 24 V DC (18...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Commissioning (optional equipment settings) Information Both measuring ranges 0/4 20 mA and 20 0/4 mA (inverse operation) can be set. During setting process, the measuring range (normal or inverse operation) is assigned to the end positions by push button S1/S2 assignment.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Commissioning (optional equipment settings) Operate valve in desired end position (OPEN/CLOSED). Reduce current value: Press push button [S1] (the current is reduced by 0.02 mA every time the push button is...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Commissioning (optional equipment settings) 10.4.1. Running direction CLOSE (black section): set Move valve in direction CLOSE to desired intermediate position. If you override the tripping point inadvertently: Turn valve into the opposite dir- ection and approach intermediate position again in direction CLOSE.
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Commissioning (optional equipment settings) Move valve to end position CLOSED again. Check settings: If the symbol (CLOSED) is no longer in alignment with mark on the cover: 7.1 Repeat setting procedure.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Corrective action Corrective action 11.1. Faults during operation/commissioning Table 21: Faults during operation/commissioning Fault Description/cause Remedy Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Exchange reduction gearing. be set.
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Corrective action Overload, running time exceeded, max. number of starts exceeded, ambient Possible causes temperature is too high. Check cause, eliminate if possible. Remedy...
Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the relevant contact addresses, please refer to <Addresses>...
Loosen the screws [2]. Remove electrical connection (plug-in frame). Cover [1] and frame [4] or [5] remain together. Seal open plug/socket connections, e.g. using AUMA protection covers and parking frames. Clean sealing faces of plug/socket connector (frame) and housing. Fitting the plug/socket connector: Preserve joint surfaces with an acid-free corrosion protection agent.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Servicing and maintenance 12.2.2. Disconnection from the mains with KT/KM electrical connection Figure 49: KT/KM electrical connection Cover Screws for cover O-ring Screws within frame Plug-in frame Grub screws within frame Flameproof enclosure, danger of explosion! Risk of death or serious injury.
Electrical connection cables must be placed properly and in perfect condition. Thoroughly touch up any possible damage to painting to prevent corrosion. Original paint in small quantities can be supplied by AUMA . Cable entries, cable glands, plugs etc. have to be checked for correct tightness and sealing.
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Servicing and maintenance Observe the national regulations for waste disposal.
Indication whether manual operation is active/not active via single switch (1 change-over contact) tion) Electrical connection Standard: AUMA Ex plug/socket connector with screw-type terminals (KP) Option: Ex plug/socket connector with terminal blocks (KES), increased safety Ex e Ex plug/socket connector with terminal blocks (KES), flameproof enclosure Ex d...
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Technical data Features and functions Threads for cable entries Standard: Metric threads Option: Pg-threads, NPT-threads, G-threads Terminal plan Terminal plan according to order number enclosed with delivery Valve attachment Standard: B1 according to EN ISO 5210...
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Up to 100 % relative humidity across the entire permissible temperature range Enclosure protection according to IP68 (with AUMA 3-phase AC motors or AUMA 1-phase AC motors of types AE..., VE..., AC..., VC...) EN 60529 Terminal compartment additionally sealed against interior (double sealed)
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Technical data Further information EU Directives ATEX Directive: (2014/34/EU) Electromagnetic Compatibility (EMC): (2014/30/EU) Low Voltage Directive: (2014/35/EU) Machinery Directive: (2006/42/EC)
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Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
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Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
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Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
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Certificates are valid as from the indicated date of issue. Subject to changes without Information notice. The latest versions are attached to the device upon delivery and also available for download at http://www.auma.com. 15.1. Declaration of Incorporation and EU Declaration of Conformity...
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Index Index Identification Indicator disc Indicator mark Accessories (electrical con- Inspection certificate nection) Insulation class Accessories for assembly Intermediate positions Ambient temperature 8, 61 Inverse operation (0/20 Applications Approval plate Assembly...
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Index Range of application Rated current Rated power Recycling Running indication Safety instructions Safety instructions/warnings Safety measures Safety standards Serial number 8, 10 Service Servicing Short-circuit protection Signals Size Spare parts...
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Europe AUMA Finland Oy AUMA-LUSA Representative Office, Lda. FI 02230 Espoo PT 2730-033 Barcarena Tel +358 9 5840 22 Tel +351 211 307 100 AUMA Riester GmbH & Co. KG auma@auma.fi geral@aumalusa.pt www.auma.fi Location Muellheim SAUTECH DE 79373 Muellheim AUMA France S.A.R.L.
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AUMA worldwide America AUMA Actuators (China) Co., Ltd. FLOWTORK TECHNOLOGIES CN 215499 Taicang CORPORATION AUMA Argentina Rep.Office Tel +86 512 3302 6900 PH 1550 Mandaluyong City AR Buenos Aires mailbox@auma-china.com Tel +63 2 532 4058 Tel +54 11 4737 9026 www.auma-china.com...
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AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y005.169/003/en/1.17 For detailed information on AUMA products, refer to the Internet: www.auma.com...
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