Reference documents: Manual (Operation and setting) AUMATIC AC 01.2 HART Manual (Device integration) AUMATIC AC 01.2 HART Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
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Indications..........................7.1. Indications during commissioning 7.2. Indications in the display 7.2.1. Feedback indications from actuator and valve 7.2.2. Status indications according to AUMA classification 7.2.3. Status indications according to NAMUR recommendation 7.3. Mechanical position indicator/running indication 7.4. Indication lights Signals.............................
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Technical data Multi-turn actuators 12.2. Technical data Actuator controls Spare parts..........................13.1. Multi-turn actuators SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 with Ex plug/socket connector and screw-type terminals (KP, KPH) 13.2. Actuator controls AUMATIC ACExC 01.2 with Ex plug/socket connector and screw-type ter- minals (KP, KPH) 13.3.
To ensure safe device operation, the maintenance instructions included in this manual Maintenance must be observed. Any device modification requires prior consent of the manufacturer. 1.2. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves.
1, 2, 21, and 22. If temperatures >40 °C are to be expected at the valve mounting flange or the valve stem (e.g. due to hot media), please consult AUMA. Temperatures > 40 °C are not considered with regards to the non-electrical explosion protection.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Safety instructions Safety alert symbol warns of a potential personal injury hazard. The signal word (here: DANGER) indicates the level of hazard. 1.4.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Identification ACExC 01.2 Intrusive HART Identification 2.1. Name plate Each device component (actuator, controls, motor) is equipped with a name plate. Figure 1: Arrangement of name plates...
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Can be assigned as an option upon customer request [14] Data Matrix code Actuator controls name plate Type designation Order number Serial number Actuator terminal plan Actuator controls terminal plan Mains voltage AUMA power class for switchgear Permissible ambient temperature Enclosure protection [10] Control [11] Data Matrix code...
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Type and size These instructions apply to the following devices types and sizes: SAEx 07.2, 07.6, 10.2, 14.2, 14.6, 16.2 = multi-turn actuators for open-close duty SAREx 07.2, 07.6, 10.2, 14.2, 14.6, 16.2 = multi-turn actuators for modulating duty ACExC 01.2 = AUMATIC actuator controls...
The rated power (nominal power) of the actuator motor is indicated in kW on the motor name plate. For the assignment of the AUMA power classes to the nominal power of the motor types, refer to the separate electrical data sheets.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Transport, storage and packaging ACExC 01.2 Intrusive HART Transport, storage and packaging 3.1. Transport For transport to place of installation, use sturdy packaging. Hovering load! Risk of death or serious injury.
ACExC 01.2 Intrusive HART Assembly Assembly 4.1. Mounting position AUMA actuators and actuator controls can be operated without restriction in any mounting position. 4.2. Handwheel fitting Information For transport purposes, handwheels from a diameter of 400 mm are supplied separ- ately.
Application Capable of withstanding thrust Information To adapt the actuators to output drive types A available on site with flanges F10 and F14 (year of manufacture: 2009 and earlier), an adapter is required. The adapter can be ordered from AUMA.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Assembly 4.3.2.1. Stem nut: finish machining This working step is only required if stem nut is supplied unbored or with pilot bore. Figure 7: Design of output drive type A...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Assembly ACExC 01.2 Intrusive HART 4.3.2.2. Multi-turn actuator (with output drive type A): mount to valve Figure 8: Assembly with output drive type A Valve stem Output drive type A...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Assembly ACExC 01.2 Intrusive HART Figure 11: Mounting positions C and D 4.5.1. Mounting positions: modify Flameproof enclosure, danger of explosion! Risk of death or serious injury.
The pertaining wiring diagram/terminal plan (both in German and English) is attached plan to the device in a weather-proof bag, together with these operation instructions. It can also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Permissible networks...
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive HART Signal and bus cables are susceptible to interference. Cable installation in ac- cordance with EMC Motor cables are interference sources. Lay cables being susceptible to interference or sources of interference at the highest possible distance from each other.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Electrical connection 5.2. Connecting via Ex plug/socket connector with screw-type terminals (KP, KPH) 5.2.1. Terminal compartment: open Figure 13: Ex plug/socket connector KPH...
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive HART with small clamp washers Danger of corrosion: Damage due to condensation! After mounting, commission the device immediately to ensure that heater min- imises condensation.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive HART 5.3. Connecting via Ex plug/socket connector with terminal blocks (KES) 5.3.1. Terminal compartment: open Figure 16: Ex plug/socket connector: left KES, right KES flameproof...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive HART 5.3.3. Terminal compartment: close Figure 18: Ex plug/socket connector: left KES, right KES flameproof Cover Screws for cover O-ring Terminal compartment: Type of protection Ex e...
Versions with potentiometer in the actuator are not suitable. We recommend: AUMA cable sets LSW8-KES or LSW9-KP. If the AUMA cable set is not used: Use suitable flexible and screened connecting cables. When using connecting cables, e.g. of the heater or switch, requiring direct...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Operation Operation Valve damage due to incorrect basic setting! Prior to electrical operation of the actuator, the basic settings i.e. type of seating, torque and limit switching have to be completed.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Operation ACExC 01.2 Intrusive HART Figure 23: Local controls Push button for operation command in direction OPEN Push button STOP Push button for operation command in direction CLOSE...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Operation Set the selector switch [5] to position 0 (OFF) when navigating through the menu. The bottom row of the display [6] serves as navigation support and explains which push buttons [1 4] are used for menu navigation.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Operation ACExC 01.2 Intrusive HART Figure 25: Groups Startup menu Status menu Main menu Status menu and main menu are marked with an ID. Figure 26: Marking with ID...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Operation Figure 29: User level display (example) A password must be entered to allow parameter modification. The display indicates: Password Password 0*** A specific password is assigned to each user level and permits different actions.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Operation ACExC 01.2 Intrusive HART Select parameter Change passwords either: Change passwords click via the menu to parameter, or via direct display: press and enter ID M0229 Display indicates: ▶...
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Operation Enter password (→ enter password). Display indicates: ▶ Language and Save (bottom row) Language selection 10. Select new language via Up ▲ Down ▼ resulting in the following significa- tions: black triangle: ▶...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Indications ACExC 01.2 Intrusive HART Indications 7.1. Indications during commissioning When switching on the power supply, all LEDs on the local controls illuminate for LED test approx. 1 second. This optical feedback indicates that the voltage supply is connected to the controls and all LEDs are operable.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Indications Figure 34: Information in the status bar (top) Operation mode Error symbol (only for faults and warnings) ID number: S = Status page...
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Indications ACExC 01.2 Intrusive HART Torque (S0002) The indication is only available if the actuator is equipped with an MWG (magnetic limit and torque transmitter). S0002 on the display indicates the torque applied at the actuator output.
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Indications If the positioner is enabled and activated, the bargraph indication for E1 (position Setpoint control setpoint) is displayed. The direction of the operation command is displayed by an arrow above the bargraph indication.
(P1, P2, ...) selected position (1, 2, ...) ) no position selected Actual position value 7.2.2. Status indications according to AUMA classification These indications are available, if the parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Indications Figure 46: Fault For further information, please also refer to <Corrective action>. 7.2.3. Status indications according to NAMUR recommendation These indications are available, if the parameter Diagnostic classific. M0539 is set to NAMUR.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Indications ACExC 01.2 Intrusive HART Figure 49: Maintenance required For further information, please also refer to <Corrective action>. Failure (S0011) The S0011 indication shows the causes of the failure indication according to NAMUR recommendation NE 107.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Indications 7.4. Indication lights Figure 52: Arrangement and signification of indication lights Marking with symbols (standard) Marking with figures 1 6 (option) End position CLOSED reached (blinking: for operation in direction CLOSE)
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Signals ACExC 01.2 Intrusive HART Signals 8.1. Signals via HART HART offers different feedback signals. Configuration is possible for both data structure and data contents. For details regarding feedback signals via HART interface, please refer to the Manual (Device integration) HART.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Commissioning (basic settings) Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (basic settings) ACExC 01.2 Intrusive HART Press Edit. Display indicates: ▶ Specialist (4) Log on user Up ▲ Down ▼ to select user: Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Commissioning (basic settings) Select access level via Up ▲ Down ▼ resulting in the following significations: black triangle: ▶ = current setting white triangle: ▷ = selection (not yet saved)
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (basic settings) ACExC 01.2 Intrusive HART If indicator disc [3] is available: Remove indicator disc [3] using a spanner (as lever). Information: To avoid damage to paint finish, use spanner in combination with soft object, e.g.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Commissioning (basic settings) Figure 54: Setting elements for limit switching Black section: Setting spindle: End position CLOSED Pointer: End position CLOSED Mark: End position CLOSED is set...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (basic settings) ACExC 01.2 Intrusive HART 9.6. Intermediate positions: set — Option — Actuators equipped with DUO limit switching contain two intermediate position switches. One intermediate position may be set for each running direction.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Commissioning (basic settings) Press down and turn setting spindle [4] with screw driver in direction of the arrow and observe the pointer [5]: While a ratchet click is felt and heard, the pointer [5] moves 90°...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (basic settings) ACExC 01.2 Intrusive HART Without the indicator disc: Unscrew threaded plug [1] and seal [2] or cap for stem protection tube [4] and observe direction of rotation at hollow shaft [3] or the stem [5].
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Commissioning (basic settings) Operate actuator electrically (via the push buttons OPEN and CLOSE of the local controls) once to end position OPEN and once to end position CLOSED.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (basic settings) ACExC 01.2 Intrusive HART Data 3-wire or 4-wire system 2-wire system Temperature impact < 0.3 ‰/K Ambient temperature 60 °C to +80 °C Transmitter potentiometer 5 kΩ...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Commissioning (basic settings) Move valve to end position CLOSED. Turn lower indicator disc until symbol (CLOSED) is in alignment with the mark on the cover.
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (basic settings) ACExC 01.2 Intrusive HART Flameproof enclosure, danger of explosion! Risk of death or serious injury. Handle cover and housing parts with care. Joint surfaces must not be damaged or soiled in any way.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Corrective action Corrective action 10.1. Faults during commissioning Table 14: Faults during commissioning Fault description Possible causes Remedy Mechanical position indicator Reduction gearing is not suitable for Exchange reduction gearing.
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Corrective action ACExC 01.2 Intrusive HART Indication on display Description/cause For indicated value > 0: Out of specification S0008 Collective signal 07: Press push button Details. Indication according to NAMUR recommenda- For details refer to <Warnings and Out of...
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Corrective action Indication on display Description/cause Remedy RTC not set Real time clock has not yet been set. Set time. RTC button cell Voltage of the RTC button cell is too low.
Selector switch is not in position REMOTE. Set selector switch to position REMOTE. Service active Operation via service interface (Bluetooth) and Exit service software. service software AUMA CDT. Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls enable>.
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Corrective action G fuse F1/F2 AUMA art. no. Thyristor units for motor power up to 1.5 kW 1 A T; 500 V K002.277 Thyristor units for motor power up to 3.0 kW...
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Corrective action ACExC 01.2 Intrusive HART Loosen screws [1] and remove cover [2] on the rear of the actuator controls. The power supply unit has measurement points (solder pins) allowing to perform...
Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offer extensive service such as servicing and maintenance as well as customer Service & Support product training. For the relevant contact addresses, please refer to <Addresses>...
Removing the plug: Remove plug/socket connector. Hereby, cover [1] and terminal board [5] or frame [6] remain together. Seal open plug/socket connection, e.g. using AUMA protection cover and parking frame. Clean sealing faces at the cover and the housing. Fitting the plug: Preserve joint surfaces with an acid-free corrosion protection agent.
The electric connection cables must be without damage and wired correctly. Do a thorough touch-up of possible damage to paint finish to prevent corrosion. Original paint in small quantities can be supplied by AUMA. Cable entries, cable glands, plugs etc. have to be checked for correct tightness and sealing.
The following technical data includes standard and optional features. For detailed information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet at www.auma.com in both German and English (please state the order number).
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Technical data Features and functions Valve attachment Standard: B1 according to EN ISO 5210 Option: A, B2, B3, B4 according to EN ISO 5210...
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Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this. Valid for multi-turn actuators in version AUMA NORM (with AUMA plug/socket connector, without actuator controls). Not valid in combination with gearboxes.
Reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend using thyristor units. For the assignment of AUMA power classes, please refer to electrical data on actuator. Control and feedback signals...
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Bluetooth class II chip, version 2.0 with a range up to 10 m in industrial environments. Supports Communication interface the SPP Bluetooth profile (Serial Port Profile). Programming software: AUMA CDT, commissioning and diagnostic tool for Windows-based PCs, PDAs and smart- phones Application functions Standard:...
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Technical data Features and functions Safety functions Standard: EMERGENCY operation, behaviour programmable Digital input low active Reaction can be selected: Stop, run to end position CLOSED, run to end position OPEN, run to intermediate position Torque monitoring can be by-passed during EMERGENCY operation.
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Technical data ACExC 01.2 Intrusive HART Commands and signals of the HART interface Output data Device class: "Actuator" Supported control types: Loop Current Mode activated: Analogue 4...
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Technical data General HART data Communication protocol HART according to IEC 61158 and IEC 61784 (CPF 9) Network topology Point-to-point wiring Communication signal HART, baud rate 1.2 kbit/s...
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EN 60529 Terminal compartment additionally sealed against interior (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: Maximum 8 m head of water Duration of continuous immersion in water: Maximum 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Spare parts Spare parts 13.1. Multi-turn actuators SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 with Ex plug/socket con- nector and screw-type terminals (KP, KPH)
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Information: Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Spare parts 13.2. Actuator controls AUMATIC ACExC 01.2 with Ex plug/socket connector and screw-type terminals (KP, KPH)
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Information: Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Spare parts 13.3. Actuator controls AUMATIC ACExC 01.2 with Ex plug/socket connector and terminal blocks (KES)
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Information: Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive HART Index Index Failure - indication on display Fault - indication on display Flange size Accessories (electrical con- Function check - indication on nection)
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SAEx 07.2 SAEx 16.2 / SAREx 07.2 SAREx 16.2 Control unit - electromechanical Index ACExC 01.2 Intrusive HART Operation 5 , 29 Safety instructions Operation commands - indic- Safety instructions/warnings ations on display Serial number 9 , 9 , 10...
IBEROPLAN S.A. AUMA Polska Sp. z o.o. ES 28027 Madrid PL 41-219 Sosnowiec Tel +34 91 3717130 Tel +48 32 783 52 00 AUMA Riester GmbH & Co. KG iberoplan@iberoplan.com biuro@auma.com.pl www.auma.com.pl Plant Müllheim AUMA Finland Oy DE 79373 Müllheim FI 02230 Espoo AUMA-LUSA Representative Office, Lda.
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AUMA worldwide AUMA South Africa (Pty) Ltd. AUMA Actuators Middle East AUMA Malaysia Office ZA 1560 Springs BH 152 68 Salmabad MY 70300 Seremban, Negeri Sembilan Tel +27 11 3632880 Tel +97 3 17896585 Tel +606 633 1988 aumasa@mweb.co.za salesme@auma.com sales@auma.com.my...
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AUMA Riester GmbH & Co. KG P.O.Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com Y006.506/003/en/1.14 For detailed information on AUMA products, refer to the Internet: www.auma.com...
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