AUMA SAEx 07.2 Operation Instructions Manual
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AUMA SAEx 07.2 Operation Instructions Manual

Multi-turn actuator, control unit electromechanical with actuator controls
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Multi-turn actuators
SAEx 07.2
SAEx 16.2
SAREx 07.2
SAREx 16.2
Control unit - electromechanical
with actuator controls
ACExC 01.2 Intrusive
Control
Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
Foundation Fieldbus
HART
Operation instructions
Assembly and commissioning

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Summary of Contents for AUMA SAEx 07.2

  • Page 1 Multi-turn actuators SAEx 07.2 SAEx 16.2 SAREx 07.2 SAREx 16.2 Control unit - electromechanical with actuator controls ACExC 01.2 Intrusive Control Parallel Profibus DP Profinet Modbus RTU Modbus TCP/IP Foundation Fieldbus HART Operation instructions Assembly and commissioning...

  • Page 2: Table Of Contents

    This document contains information for assembly, commissioning and maintenance staff. Reference documents: Manual (Operation and setting) of actuator controls ACExC 01.2 Profinet Manual (Fieldbus device integration) of actuator controls ACExC 01.2 Profinet Reference documents are available on the Internet at: http://www.auma.com. Table of contents Page Safety instructions.........................
  • Page 3 8.1. Indications during commissioning 8.2. Indications in the display 8.2.1. Feedback signals from actuator and valve 8.2.2. Status indications according to AUMA classification 8.2.3. Status indications according to NAMUR recommendation 8.3. Indication lights of local controls 8.4. Optional indications 8.4.1.
  • Page 4 Disposal and recycling Technical data......................... 14.1. Technical data Multi-turn actuators 14.2. Technical data Actuator controls 14.3. Tightening torques for screws Spare parts..........................15.1. Multi-turn actuators SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 KT/KM 15.2. ACExC 01.2 KL-Ex d actuator controls Index............................

  • Page 5: Safety Instructions

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Safety instructions Safety instructions 1.1. Prerequisites for the safe handling of the product The end user or the contractor must ensure that all legal requirements, directives,...

  • Page 6: Range Of Application

    1, 2, 21, and 22. If temperatures >40 °C are to be expected at the valve flange or the valve stem (e.g. due to hot media), please consult AUMA. Temperatures > 40 °C are not considered with regard to the non-electrical explosion protection.

  • Page 7: Warnings And Notes

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Safety instructions 1.3. Warnings and notes The following warnings draw special attention to safety-relevant procedures in these operation instructions, each marked by the appropriate signal word (DANGER, WARNING, CAUTION, NOTICE).

  • Page 8: Short Description

    App and software Using the AUMA CDT software for Windows-based computers (notebooks or tablets) and the AUMA Assistant App, actuator data can be uploaded and read, settings can be modified and stored. The connection between computer and AUMA actuator is established wireless via Bluetooth interface. With the AUMA Cloud, we provide an interactive platform to collect and assess e.g.
  • Page 9 AUMA actuators at moderate cost. AUMA Cloud The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance. Detailed analysis provides valuable information on potential maintenance requirements.

  • Page 10: Name Plate

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Name plate ACExC 01.2 Intrusive Profinet Name plate Figure 4: Arrangement of name plates Actuator name plate Actuator controls name plate Motor name plate Explosion protection approval plate Additional plate, e.g. KKS plate (Power Plant Classification System)
  • Page 11 Actuator controls name plate (= manufacturer logo) Type designation Order number Serial number Actuator terminal plan Actuator controls terminal plan Mains voltage AUMA power class for switchgear Permissible ambient temperature Enclosure protection [10] Control [11] Data Matrix code Motor name plate Figure 6: Motor name plate (example) (= manufacturer logo);...
  • Page 12 Threads for line bushings at electrical connection Not used Descriptions referring to name plate indications Type designation Table 1: Description of type designation actuator (in our example: SAEx 07.2-F10) SAEx 07.2 -F10 SAEx Type SAEx = Multi-turn actuators for open-close duty Type SAREx = Multi-turn actuators for modulating duty 07.2...
  • Page 13 The rated power (nominal power) of the actuator motor is indicated in kW on the motor name plate. For the assignment of the AUMA power classes to the nominal power of the motor types, refer to the separate electrical data sheets.

  • Page 14: Transport And Storage

    Perform lift trial at low height to eliminate any potential danger e.g. by tilting. Figure 9: Example: Lifting the actuator Weights Table 6: Weight for ACExC 01.2 actuator controls with electrical connection type: Weight approx. [kg] AUMA Ex plug/socket connector with integral terminal connection >14 (terminal frame) and enlarged terminal compartment.
  • Page 15 SAREx 16.2 ADX... Refer to motor name plate Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con- nection in standard version, output drive type B1 and handwheel. For other output drive types, heed additional weights. Table 8: Weights of multi-turn actuators SAEx 07.2...

  • Page 16: Storage

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Transport and storage ACExC 01.2 Intrusive Profinet Table 9: Weights for output drive type Type designation Flange size [kg] A 07.2 A 10.2 A 14.2 A 16.2 11.7 Table 10:...

  • Page 17: Assembly

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Assembly Assembly 5.1. Mounting position When using grease as lubricant, the product described herein can be operated in any mounting position. When using oil instead of grease within the actuator gear housing, perpendicular mounting position is specified whereby the flange is pointing downward.

  • Page 18: Overview Of Output Drive Types

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Assembly ACExC 01.2 Intrusive Profinet 5.3.1. Overview of output drive types Table 11: Overview on output drive types Valve attachment Application Description Assembly for rising, non-rotating valve stem ➭...

  • Page 19: 5.3.2.1. Multi-Turn Actuator With Output Drive Type A: Mount

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Assembly 5.3.2.1. Multi-turn actuator with output drive type A: mount If output drive type A is already mounted to the multi-turn actuator: Loosen screws [3] and remove output drive type A [2].
  • Page 20 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Assembly ACExC 01.2 Intrusive Profinet Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into the output drive sleeve. Figure 14: The flanges are flush with each other if properly engaged.

  • Page 21: 5.3.2.2. Stem Nut For Output Drive Type A: Finish Machining

    This working step is only required if stem nut is supplied unbored or with pilot bore. Information For exact product version, please refer to the order-related technical data sheet or the AUMA Assistant App. Figure 16: Output drive type A Stem nut Axial needle roller bearing [2.1] Axial bearing washer...

  • Page 22: Output Drive Types B/C/D And E

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Assembly ACExC 01.2 Intrusive Profinet 5.3.3. Output drive types B/C/D and E Figure 17: Mounting principle Flange multi-turn actuator (e.g. F07) Hollow shaft Output drive sleeve (illustration examples) Gearbox/valve shaft...

  • Page 23: 5.3.3.1. Multi-Turn Actuator With Output Drive Type B: Mount

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Assembly 5.3.3.1. Multi-turn actuator with output drive type B: mount Figure 18: Mounting output drive types B Multi-turn actuator Valve/gearbox Valve/gearbox shaft Check if mounting flanges fit together.

  • Page 24: Accessories For Assembly

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Assembly ACExC 01.2 Intrusive Profinet 5.4. Accessories for assembly 5.4.1. Stem protection tube for rising valve stem Figure 19: Assembly of the stem protection tube Protective cap for stem protection tube (fitted)

  • Page 25: Mounting Positions Of Local Controls

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Assembly 5.5. Mounting positions of local controls Figure 21: Mounting positions The mounting position of the local controls is implemented according to the order. If, after mounting the actuator to the valve or the gearbox on site, the local controls are in an unfavourable position, the mounting position can be changed at a later date.

  • Page 26: Electrical Connection

    The pertaining wiring diagram/terminal plan (in German or English) is attached to the device in a weather-proof bag, together with these operation instructions. It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Permissible networks The actuators are suitable for use in TN and TT networks with directly grounded star point for nominal voltages up to maximum 690 V AC.
  • Page 27 5.5 kW 63 A (g/R) I²t<5,000A²s The AUMA power class (A1, B1, ...) is indicated on the actuator controls name plate Consider the motor starting current (IA) (refer to electrical data sheet) when selecting the circuit breaker. We recommend tripping characteristics D or K for circuit breakers in accordance with IEC 60947-2.
  • Page 28 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive Profinet If possible, avoid laying long cables and make sure that they are installed in areas being subject to low interference. Avoid parallel paths with little cable distance of cables being either susceptible to interference or interference sources.

  • Page 29: Kl Electrical Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Electrical connection Available Profinet recommendations, particularly planning, assembly and commissioning guidelines of the Profibus User Organisation (PNO) (www.profibus.com) must be met. 6.2. KL electrical connection...

  • Page 30: Terminal Compartment: Open

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive Profinet Technical data Table 19: KT/KM/KL electrical connection Power contacts Control contacts No. of contacts max. 6 + PE conductors Designations 1 to 36, 37 to 50 U1, V1, W1, U2, V2, W2, Support terminals max.

  • Page 31: Cable Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Electrical connection How to proceed Electric shock due to presence of hazardous voltage! Death or serious injury. Disconnect device from the mains before opening. Loosen screws [2] and remove cover [1].
  • Page 32 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive Profinet Figure 26: Disassembly of mounting frame Screws Mounting frame with connection board Loosen screws [1] and remove mounting frame [2]. How to proceed Remove cable sheathing in a length of 250 300 mm.
  • Page 33 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Electrical connection Connect cables according to order-related wiring diagram. Information: Only connect control cables if binary signals are required in addition to the Profinet cables.
  • Page 34 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive Profinet In case of a fault, electric shock due to presence of hazardous voltage if the PE conductor is NOT connected! Risk of death or serious injury! Connect all protective earth conductors.

  • Page 35: Profinet Cables: Connect

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Electrical connection 6.2.3. Profinet cables: connect Figure 29: Profinet connection board with connection terminals Profinet cable from previous device Profinet cable to next device (For line topology or redundant ring/MRP - Media Redundancy Protocol) Profinet connection is made individually by means of a safe Ethernet-capable insulation displacement connection.

  • Page 36: Terminal Compartment: Close

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Electrical connection ACExC 01.2 Intrusive Profinet 6.2.4. Terminal compartment: close Figure 30: Close terminal compartment Cover (illustration shows KL version in type of protection Ex d) Screws for cover...

  • Page 37: External Earth Connection

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Electrical connection 6.3. External earth connection Figure 31: Earth connection for multi-turn actuator Figure 32: Earth connection for wall bracket External earth connection (U-bracket) for connection to equipotential compensation.

  • Page 38: Accessories For Electrical Connection

    Versions with potentiometer in the actuator are not suitable. We recommend using an AUMA “LSW” cable set . If the AUMA cable set is not used: Use suitable flexible and screened connecting cables. When using connecting cables, e.g. of the heater or switch, requiring direct...

  • Page 39: Parking Frame

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Electrical connection 6.4.2. Parking frame Figure 34: PAFEx 01.1 parking frame Parking frame for safe storage of a disconnected plug or cover. Application For protection against touching the bare contacts and against environmental influences.

  • Page 40: Operation

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Operation ACExC 01.2 Intrusive Profinet Operation 7.1. Manual operation For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.

  • Page 41: Motor Operation

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Operation Figure 36: Handwheel without/with overload protection Handwheel without overload protection (standard) Handwheel with overload protection/safety hub (option) 7.2. Motor operation Valve damage due to incorrect basic setting! Prior to electric actuator operation, perform the basic settings for “type of seating”...

  • Page 42: Actuator Operation From Remote

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Operation ACExC 01.2 Intrusive Profinet Hot surfaces, e.g. possibly caused by high ambient temperatures or strong direct sunlight! Risk of burns Verify surface temperature and wear protective gloves. Set selector switch [5] to position Local control (LOCAL).

  • Page 43: Menu Layout And Navigation

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Operation Figure 38: [1 4] Push buttons or navigation support Selector switch Display Table 25: Important push button functions for menu navigation Push buttons Navigation sup-...

  • Page 44: User Level, Password

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Operation ACExC 01.2 Intrusive Profinet Figure 40: Marking with ID ID starts with = status menu ID starts with = main menu Group selection It is possible to select between status menu S and main menu M: For this, set selector switch to 0 (OFF), hold down push button C for approx.

  • Page 45: Password Entry

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Operation Table 26: User levels and authorisations Designation (user level) Authorisation/password Observer (1) Verify settings No password required Operator (2) Change settings Default factory password: 0000...

  • Page 46: Timeout For Incorrect Password Entry

    A timeout for incorrect password entry is provided with actuator controls.This prevents unauthorised access by systematic trials. The timeout is active for incorrect entries via the local controls as well as incorrect entries via our software tools (AUMA CDT, AUMA Assistant App). After five subsequent incorrect trials, further entry is inhibited for one minute.
  • Page 47 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Operation The bottom row of the display indicates: Save → continue with step 10 Edit → continue with step 6 Press Edit. Display indicates: ▶ Observer (1) Select user level via Up ▲...

  • Page 48: Indications

    If no entry is made over a longer period of time (approx. 1 minute), the display automatically returns to the first status indication. 8.2. Indications in the display Menus and functions depend on the actuator controls firmware version! Should menus or functions be unavailable, please contact the AUMA Service.

  • Page 49: Feedback Signals From Actuator And Valve

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Indications The status bar (first row in the display) indicates the operation mode [1], the presence Status bar of an error [2] and the ID number [3] of the current display indication.
  • Page 50 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Indications ACExC 01.2 Intrusive Profinet Operation commands (S0003) The display S0003 indicates: active operation commands, like e.g.: Operation in direction CLOSE or in direc- tion OPEN the actual value E2 as bar graph indication and as value between 0 and 100...

  • Page 51: Status Indications According To Auma Classification

    Pause for operation in direction OPEN Pause for operation in directions OPEN and CLOSE 8.2.2. Status indications according to AUMA classification These indications are available if the parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.

  • Page 52: Status Indications According To Namur Recommendation

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Indications ACExC 01.2 Intrusive Profinet Figure 57: Fault For further information, please also refer to <Corrective action>. 8.2.3. Status indications according to NAMUR recommendation These indications are available, if the parameter Diagnostic classific. M0539 is set to NAMUR.

  • Page 53: Indication Lights Of Local Controls

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Indications Figure 60: Maintenance required For further information, please also refer to <Corrective action>. Failure (S0011) The S0011 indication shows the causes of the failure indication according to NAMUR recommendation NE 107.

  • Page 54: Optional Indications

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Indications ACExC 01.2 Intrusive Profinet Indication light 2 = Torque fault CLOSE Indication light 3 = Thermal fault Indication light 4 = Torque fault OPEN Indicat. light 5 (right) = End p. OPEN, blink Signal interm.

  • Page 55: Signals (Output Signals)

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Signals (output signals) Signals (output signals) 9.1. Signals via Profinet Feedback signals via Profinet can be configured using the engineering tool of the DCS/PLC and the GSD file of actuator controls with Profinet (available for download at www.auma.com).
  • Page 56 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Signals (output signals) ACExC 01.2 Intrusive Profinet Signal: E2 = 0/4 20 mA (galvanically isolated) Valve position Designation in the wiring diagram: AOUT1 (position) For further information on this topic, please refer to Manual (Operation and setting).

  • Page 57: Commissioning (Basic Settings)

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Commissioning (basic settings) Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. In 0 (OFF) position, actuator control via operation commands OPEN/STOP/CLOSE is prevented.

  • Page 58: Open Switch Compartment

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (basic settings) ACExC 01.2 Intrusive Profinet Press Edit. Display indicates: ▶ Specialist (4) User login Up ▲ Down ▼ to select user: Information: Required user level: Specialist (4) or higher The symbols have the following meaning: black triangle: ▶...

  • Page 59: Torque Switching: Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Commissioning (basic settings) If indicator disc [3] is available: Remove indicator disc [3] using a spanner (as lever). Information: To avoid damage to paint finish, use spanner in combination with soft object, e.g.

  • Page 60: End Position Closed (Black Section): Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (basic settings) ACExC 01.2 Intrusive Profinet Figure 65: Setting elements for limit switching Black section: Setting spindle: End position CLOSED Pointer: End position CLOSED Mark: End position CLOSED is set...

  • Page 61: Intermediate Positions: Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Commissioning (basic settings) 10.5. Intermediate positions: set Actuators equipped with DUO limit switching contain two intermediate position switches. One intermediate position may be set for each running direction.

  • Page 62: Test Run

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (basic settings) ACExC 01.2 Intrusive Profinet Press down and turn setting spindle [4] with screw driver in direction of the arrow and observe the pointer [5]: While a ratchet click is felt and heard, the pointer [5] moves 90°...

  • Page 63: Direction Of Rotation At Hollow Shaft/Stem: Check

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Commissioning (basic settings) 10.6.2. Direction of rotation at hollow shaft/stem: check Figure 68: Direction of rotation of the hollow shaft/stem for operation in direction CLOSE (“clockwise closing” version)

  • Page 64: Reference Operation Position Feedback: Perform

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (basic settings) ACExC 01.2 Intrusive Profinet Operate actuator using push buttons OPEN, STOP, CLOSE. The limit switching is set correctly if (default indication): the yellow indication light/LED1 is illuminated in end position CLOSED the green indication light/LED5 is illuminated in end position OPEN the indication lights go out after travelling into opposite direction.
  • Page 65 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Commissioning (basic settings) Flameproof enclosure, risk of explosion! Risk of death or serious injury! Handle cover and housing parts with care. Joint surfaces must not be damaged or soiled in any way.

  • Page 66: Commissioning (Optional Equipment Settings)

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (optional equipment settings) ACExC 01.2 Intrusive Profinet Commissioning (optional equipment settings) 11.1. EWG 01.1 electronic position transmitter EWG 01.1 electronic position transmitter signals the remote position or the valve position.

  • Page 67: Measuring Range: Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Commissioning (optional equipment settings) Table 29: Short overview on push button functions Push but- Function tons [S1] + [S2] → press simultaneously for 5 s: Activate setting mode [S1] →...

  • Page 68: Current Values : Adjust

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (optional equipment settings) ACExC 01.2 Intrusive Profinet Perform setting in the second end position following the same steps. Approach both end positions again to check the setting. If the measuring range cannot be set: Refer to <Faults during commissioning>.

  • Page 69: Potentiometer: Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Commissioning (optional equipment settings) Figure 71: View on control unit Potentiometer 11.2.1. Potentiometer: set Information Due to the ratio of the reduction gearing, the complete resistance range/stroke is not always covered.

  • Page 70: Measuring Range: Set

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Commissioning (optional equipment settings) ACExC 01.2 Intrusive Profinet Figure 72: View on control unit when switch compartment is open Potentiometer (travel sensor) Potentiometer min. (0/4 mA) Potentiometer max. (20 mA)
  • Page 71 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Commissioning (optional equipment settings) Hold lower indicator disc in position and turn upper disc with symbol (OPEN) until it is in alignment with the mark on the cover.

  • Page 72: Corrective Action

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Corrective action ACExC 01.2 Intrusive Profinet Corrective action 12.1. Faults during commissioning Table 32: Faults during operation/commissioning Fault Description/cause Remedy Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
  • Page 73 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Corrective action Table 33: Faults and warnings via status indications in the display Indication on display Description/cause Remedy S0001 Instead of the valve position, a status text is dis- For a description of the status texts, refer to Manual played.
  • Page 74 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Corrective action ACExC 01.2 Intrusive Profinet Warnings and Out of specification Indication on display Description/cause Remedy Wrn input AIN 1 Warning: Loss of signal analogue input 1 Check wiring.
  • Page 75 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Corrective action Faults and Failure Indication on display Description/cause Remedy Torque fault OPEN Torque fault in direction OPEN Perform one of the following measures: Issue operation command in direction CLOSE.

  • Page 76: Fuses

    Selector switch is not in position REMOTE. Set selector switch to position REMOTE. Service active Operation via service interface (Bluetooth) and Exit service software. AUMA CDT service software. Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls enable>.

  • Page 77: Fuse Replacement

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Corrective action Table 38: Secondary fuses F3 (internal 24 V DC supply) G fuse according to IEC 60127-2/III AUMA art. no. Size 5 x 20 mm Voltage output (power supply unit) = 24 V 2.0 A T;...

  • Page 78: Test/Replace Fuses

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Corrective action ACExC 01.2 Intrusive Profinet 12.3.2.2. Test/replace fuses F3/F4 Loosen screws [1] and remove cover [2] on the rear of the actuator controls. Figure 74: Check fuses. The power supply unit has measuring points (solder pins) allowing to perform...
  • Page 79 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Corrective action Diagnostics M0022 TMS proof test M1950 Test procedure: Set selector switch to position 0 (OFF). Return to the main menu and select the simulation value in parameter TMS proof test M1950: Select Thermal test.

  • Page 80: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the contact addresses, refer to our website (www.auma.com).

  • Page 81: Disconnection From The Mains

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Servicing and maintenance Check actuator. In case of ingress of water, locate leaks and repair. Dry device correctly and check for proper function. 13.2. Disconnection from the mains If the device must be dismantled, e.g.

  • Page 82: Maintenance

    Electrical connection cables must be placed properly and in perfect condition. Thoroughly touch up any possible damage to painting to prevent corrosion. Original paint in small quantities can be supplied by AUMA. Cables and wire entries, blanking plug, cable glands, plugs etc. have to be checked for correct tightness and sealing.

  • Page 83: Disposal And Recycling

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Servicing and maintenance 13.4. Disposal and recycling Our devices have a long lifetime. However, they have to be replaced at one point in time. The devices have a modular design and may, therefore, easily be separated and sorted according to materials used, i.e.:...

  • Page 84: Technical Data

    Information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 14.1. Technical data Multi-turn actuators Features and functions...
  • Page 85 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Technical data Features and functions Self-locking Self-locking: Output speeds up to 90 rpm (50 Hz), 108 rpm (60 Hz) NOT self-locking: Output speeds from 125 rpm (50 Hz), 150 rpm (60 Hz) Multi-turn actuators are self-locking if the valve position cannot be changed from standstill while torque acts upon the output drive.
  • Page 86 Pollution degree 4 (when closed), pollution degree 2 (internal) 60664-1 Vibration resistance according to 2 g, 10 to 200 Hz (AUMA NORM), 1 g, 10 to 200 Hz (for actuators with AMExC or ACExC actuator IEC 60068-2-6 controls) Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be derived from this.

  • Page 87: Technical Data Actuator Controls

    Rated power The actuator controls are designed for the nominal motor power, refer to motor name plate Switchgear Standard: Thyristor unit for AUMA power classes B1 and B2 Option: Thyristor unit for AUMA power class B3 Control and feedback signals...
  • Page 88 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Technical data ACExC 01.2 Intrusive Profinet Features and functions Profinet interface with additional in- 2 free analogue inputs (0/4 20 mA), 4 free digital inputs put signals (option) Signal transmission is made via fieldbus interface...
  • Page 89 Bluetooth class II chip, version 2.1: With a range up to 10 m in industrial environments, supports the SPP Bluetooth profile (Serial Port Profile). Communication interface Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool) Application functions Standard:...
  • Page 90 PTC tripping device in combination with PTC thermistors within actuator motor Option: Thermal overload relay in controls combined with thermoswitches within actuator Electrical connection Standard: AUMA Ex plug/socket connector with integral terminal connection (terminal frame) and enlarged terminal compartment. Threads for cable entries Standard: Metric threads...
  • Page 91 Via TCP/IP and integral web server possible Via FDI package & software for diagnostics/commissioning (e. g. Siemens PDM, Emerson AMS) Device integration Via GSD (ml) file (available for download at www.auma.com) Commands and signals of the Profinet interface Process representation output...
  • Page 92 IEC 60529 Terminal compartment additionally sealed against interior of actuator controls (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: Maximum 8 m head of water Continuous immersion in water: maximal 96 hours Up to 10 operations during immersion Modulating duty is not possible during immersion.

  • Page 93: Tightening Torques For Screws

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Technical data 14.3. Tightening torques for screws Table 42: Tightening torques for screws Threads Tightening torque [Nm] Strength class A2-70/A4-70 A2-80/A4-80 1,015 1,057 1,769 2,121...

  • Page 94: Spare Parts

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Spare parts ACExC 01.2 Intrusive Profinet Spare parts 15.1. Multi-turn actuators SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 KT/KM...
  • Page 95 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 96: Acexc 01.2 Kl-Ex D Actuator Controls

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Spare parts ACExC 01.2 Intrusive Profinet 15.2. ACExC 01.2 KL-Ex d actuator controls...
  • Page 97 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
  • Page 98 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet...
  • Page 99 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet...

  • Page 100: Index

    SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Index ACExC 01.2 Intrusive Profinet Index Earth connection Electrical connection Electronic position transmitter 66, 69 Accessories (electrical con- nection) Enclosure protection 10, 11, 11, 86, 92 Accessories for assembly...
  • Page 101 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical ACExC 01.2 Intrusive Profinet Index Language in the display Parking frame LED end position signalling Password LEDs (indication lights) Password change Lifetime Password entry Limit switching 59, 63 Pollution degree...
  • Page 102 SAEx 07.2 SAEx 16.2/SAREx 07.2 SAREx 16.2 Control unit - electromechanical Index ACExC 01.2 Intrusive Profinet Safety instructions Wall bracket Safety instructions/warnings Warnings - indication on dis- Safety measures play Safety standards Wiring diagram 13, 26 Screw plugs Self-retaining Year of production...
  • Page 104 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y009.575/003/en/1.22 For detailed information on AUMA products, refer to the Internet: www.auma.com...

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