Table of Contents
Advertisement
Quick Links
November 25, 2010 Subject: Can-Am™ Spyder™ RS Predelivery
YEAR
MODEL
®
Spyder
RS SM5
Spyder RS SE5
2011
Spyder RS-S SM5
Spyder RS-S SE5
Underlined text(s) between arrows is (are) modified element(s) to the original publication.
TABLE OF CONTENTS
IMPORTANT NOTICE .......................
UNCRATING ..................................
Crate Cover Removal ..........................
Sub-crate Removal .............................
Parts Check......................................
Vehicle Removal ................................
Wheel Installation ..........................
Tires Pressure ...............................
PARTS TO BE INSTALLED.................
Battery ...........................................
Front Storage Compartment ..................
Sensor) Installation .............................
Horn Connection................................ 10
Hood Latch Release Cable .................... 10
Printed in Canada. (rbl2011-002 en AP)
©2010 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
Inspection
MODEL
NUMBER
A1BA
United States of America
A1BB
A2BA, A2BE
United States of America
A2BF
B6BA, B6BC
United States of America
B6BD
B1BA, B1BC
United States of America
B1BB, B1BD
Page
3
4
4
4
4
5
6
6
6
6
8
9
ROADSTER
PREDELIVERY
Bulletin
COUNTRY
PREDELIVERY KIT
Canada
Europe
Canada
Europe
(P/N 703 100 230)
Canada
Europe
Canada
Europe
Diagnostic Link Cable (DLC) .................. 10
Mudguards ...................................... 10
Front Fenders ................................... 11
Rear Fender ..................................... 12
Low Beam Light (CE Models) ................ 12
Hang Tag and Safety Labels .................. 13
Licence Plate Installation ...................... 14
Accessories Installation........................ 14
Vehicle Decals................................... 14
FLUIDS......................................... 14
General Guidelines ............................. 14
Fuel ............................................... 14
Clutch Fluid (SM5 Model) ..................... 15
Engine Coolant.................................. 15
Brake Fluid....................................... 15
2011-1
No.
REVISION 1
March 23, 2011
SERIAL
NUMBER
All
Page
1 / 32
Advertisement
Table of Contents
Related Manuals for BRP Can-Am Spyder RS 2011 Series
Summary of Contents for BRP Can-Am Spyder RS 2011 Series
-
Page 1: Table Of Contents
Hood Latch Release Cable ....10 Printed in Canada. (rbl2011-002 en AP) 1 / 32 ©2010 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved. ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates. - Page 2 Engine Oil........16 BODY PARTS INSTALLATION .... 18 Front Panels ........18 Upper Side Panels ......19 LH Rear Panel........19 Service Cover ........19 ADJUSTMENTS ......19 Guidelines ........19 Drive Belt ........19 Clutch Lever........20 Suspension ........20 Lights ........
-
Page 3: Important Notice
The information and components/system descriptions contained in this document are correct at NOTE: the time of publication. BRP however, maintains a policy of continuous improvement of its products with- out imposing upon itself any obligation to install them on products previously manufactured. -
Page 4: Uncrating
UNCRATING Sub-crate Removal UNCRATING Crate Cover Removal NOTICE Be careful not to scratch the cover bumper and the front fascia. NOTICE Allowing the crate to drop may cause The sub-crate is located on the left side of NOTE: serious damage to vehicle. vehicle and it contains the front storage compart- ment. -
Page 5: Vehicle Removal
UNCRATING DESCRIPTION (LOCATION) M6 X 20 hexagonal flange screw (front storage compartment) M6 X 12 hexagonal flange screw (front storage compartment) M6 panel nut (body panels) M6 x 20 Torx screw (body panels) Plastic washer (body panels) M8 x 35 hexagonal flange screw (front rbl2008-003-201_a fender) 1. -
Page 6: Wheel Installation
PARTS TO BE INSTALLED Clean rear brake disc using XPS BRAKES AND COLD TIRE PRESSURE RECOMMENDATION and a clean PARTS CLEANER (P/N 219 701 705) FRONT REAR rag. 103 kPa (15 PSI) 193 kPa (28 PSI) NOTICE A thin layer of anticorrosion treat- ment is present on the brake disc and must be PARTS TO BE INSTALLED removed before using the vehicle. - Page 7 PARTS TO BE INSTALLED rbl2008-003-303_a 1. Retaining screws 4.3 Unplug turn signal connectors. rbl2011-002-004_a 1. Rear panel screws 3.3 Install the previously removed panel nut on lateral bracket. rbl2009-001-001_a 1. Turn signal connectors 5. Remove battery rubber strap. 6. Remove battery from vehicle. rbl2011-002-005_a CAN-AM ROADSTER 7.
-
Page 8: Front Storage Compartment
PARTS TO BE INSTALLED NOTICE Do not overtighten screws. Any de- formation on the panel around the screw head is an indication that it is too tight. Be careful not to damage the panels. Front Storage Compartment 1. Open front storage compartment cover. 2. -
Page 9: Aapts (Ambient Air Pressure And Temperature Sensor) Installation
PARTS TO BE INSTALLED rbl2008-003-213_b BOTTOM SCREWS 1. M6 X 12 hexagonal flange screws Install all screws before tightening them. NOTE: FRONT STORAGE COMPARTMENT TORQUE SCREW rbl2011-002-006_a M6 X 20 hexagonal 1. Horn harness 4.5 N•m (40 lbf•in) 2. AAPTS (Ambient Air Pressure and Temperature Sensor) harness flange screw 3. -
Page 10: Horn Connection
PARTS TO BE INSTALLED rbl2008-003-210 rbl2011-002-007_a 1. Cable retaining clips 3. Verify if the front storage compartment cover opens and closes correctly. Horn Connection 4. Adjust cable if necessary. 1. Connect horn connectors. NOTICE If the key does not turn easily, do not 2. -
Page 11: Front Fenders
PARTS TO BE INSTALLED rbl2011-002-010_a 1. Locking tie 2. Position front fender on vehicle. rbl2010-002-029_a 1. Installation side 2. Install two M6 panel nuts (from PDI kit) on each fender. rbl2011-002-011 3. Route front brake hose on fender hook. rbl2011-002-009_a 1. -
Page 12: Rear Fender
PARTS TO BE INSTALLED 7. Carry out the same procedure for the other side. Rear Fender 1. Remove packaging from rear fender. 2. Connect brake light connector. 3. Secure brake light harness inside the RH rear fender support using 3 locking ties (from PDI kit). -
Page 13: Hang Tag And Safety Labels
PARTS TO BE INSTALLED rbl2008-003-215_c 1. Retaining screws rbl2009-001-006_a 3. Pull out headlight. 1. Adjustment screws 4. Repeat the procedure for the remaining head- 10. Repeat the procedure for the remaining head- light. light. 5. Discard the removed headlights. Keep the All CE Models screws for installation. -
Page 14: Licence Plate Installation
FLUIDS 5. Squeeze license plate and support together at each lower corner. Accessories Installation 1. Install accessories (if any) as per their installa- tion instructions (included in each kit). 2. Install any other equipment required by law (if any). Vehicle Decals 1. -
Page 15: Clutch Fluid (Sm5 Model)
50% antifreeze). NOTICE Never mix oil with fuel these vehicles For best performance, BRP PREMIXED are equipped with a 4-stroke engine. COOLANT (P/N 219 700 362) Coolant Level Verification Clutch Fluid (SM5 Model) 1. Park vehicle on a firm level surface. -
Page 16: Engine Oil
FLUIDS Engine Oil Recommended Fluid Use only DOT 4 brake fluid from a sealed con- Recommended Engine Oil tainer. An opened container may be contaminated For SM5 models, the same oil lubricates NOTE: or may have absorbed moisture from the air. the engine, the gearbox and the clutch. - Page 17 FLUIDS Running engine for at least 30 seconds al- NOTE: lows the suction oil pump to drain the oil from the engine crankcase back into the oil tank. Not carry- ing out this step could result in overfilling the en- gine oil.
-
Page 18: Body Parts Installation
BODY PARTS INSTALLATION Vehicle Parts Reinstallation Clip is properly fixed when a small amount NOTE: of force is required while turning clip to its maxi- 1. Install LH middle panel. mum rotation. Clip is not properly fixed when it is 2. -
Page 19: Upper Side Panels
ADJUSTMENTS rmr2008-030-009 rbl2008-003-100_d TYPICAL - LIFT BY THE FRAME FRONT PANELS PLASTIC RIVETS LOCATION 4. To check the drive belt tension use the BELT Upper Side Panels TENSION METER (P/N 529 036 115) 1. Install plastic washers on M6 x 20 Torx screws (included in the PDI kit). -
Page 20: Clutch Lever
ADJUSTMENTS DRIVE BELT TENSION (PARTS AT ROOM TEMPERATURE AND REAR WHEEL LIFTED) 450N ± 150N If the tension of drive belt is out of specification, DRIVE BELT TENSION AD- adjust drive belt as per JUSTMENT . Refer to DRIVE SYSTEM subsection in the proper CAN-AM ROADSTER SHOP MAN-... - Page 21 ADJUSTMENTS Front Suspension NOTICE Before adjusting suspension, lift the front of vehicle using a jack to extend the sus- pension. This will ease turning the adjustment cam and will prevent a potential breakage of the adjustment plate. 1. Adjust the spring preload as per the owner’s preference.
-
Page 22: Lights
ADJUSTMENTS Lights Turn adjustment screws to adjust beam height. Adjust both headlights evenly. Headlight Aiming Adjustment North American Models Position the vehicle in front of a test surface as shown. Have a person of at least 91 kg (200 lb) taking place on the driver's seat. -
Page 23: B.u.d.s. Programming
Always use the latest B.U.D.S. version on your shop computer. At time of printing, the latest B.U.D.S. version is P2.3.29. It is available from the following web site: WWW.BOSSWEB.BRP.COM rbl2009-001-008_b LH TRAFFIC HEADLIGHT REFLECTION ON TEST SURFACE — LOW BEAM 1. - Page 24 ADJUSTMENTS Entering Customer's Name NOTICE During data transfer, make sure that: – Voltage (12V) remains stable before starting When starting the vehicle, the multifunc- NOTE: update. Charge the battery or use a power tion display will show the name of the customer; pack to have enough power.
- Page 25 ADJUSTMENTS Cluster Language (chosen by customer according to availability) The default language displayed in the multi- NOTE: function gauge is English. To change the language displayed in the multifunction gauge. 1. Select SETTING tab at the top of the page. 2.
-
Page 26: Cluster Units And Clock Units Setting
FINAL INSPECTION 3. Click on EXIT button (right most) to end session. 7. Gearshift pedal operation 4. Reinstall DCL connector into its housing. 8. Parking brake pedal and cable operation 5. Reinstall service cover on vehicle. 9. Brake lines 10. Foot pegs. Cluster Units and Clock Units Refer to the Predelivery Check List to con- NOTE:... -
Page 27: Vehicle Cleaning
FINAL INSPECTION 9.4 Shift in neutral position, slightly apply on – Engine oil throttle then release. – Engine coolant 10. Reverse interlock operation (SM5 Model). – Brake fluid – Clutch fluid 10.1 With the engine running attempt to shift into reverse without pulling the reverse Vehicle Cleaning interlock lever back. -
Page 28: Specifications
Sequential Electronic 5-speed (SE5) with reverse COOLING SYSTEM Type Liquid cooled, single radiator with cooling fan Ethyl glycol/water mix (50% coolant, 50% distilled water). Use BRP PREMIXED COOLANT (P/N 219 700 362) Type or coolant Coolant specifically designed for aluminum engines Capacity 3.2 L (3.4 qt (U.S. - Page 29 SPECIFICATIONS MODEL SPYDER RS ELECTRICAL SYSTEM Magneto generator output 500 W Ignition system type Electronic ignition with dual output coil Ignition timing Not adjustable Quantity NGK DCPR9E (apply heat-sink paste P12 Make and type Spark plug (P/N 420 897 186) on spark plug thread) 0.7 mm - 0.8 mm (.028 in - .031 in) Engine RPM limiter setting Forward...
- Page 30 SPECIFICATIONS MODEL SPYDER RS ELECTRICAL SYSTEM (cont'd) Camshaft position sensor (CAPS) Engine control module (ECM) Fuel pump 10 A O² heater Purge valve Starter solenoid D.E.S.S. License plate light Position light 10 A Tail lights Fuses under service Service connector cover Ignition coil 15 A...
- Page 31 Maximum brake disc warpage TIRES Front Kenda KR21 MC 165/65R14 47H (special motorcycle type) Type (use only tires recommended by BRP) Rear Kenda KR21 MC 225/50R15 68H or 76H (special motorcycle type) Nominal.: 103 kPa (15 PSI) Min.: 89 kPa (13 PSI) Max.: 117 kPa (17 PSI)
- Page 32 Gross vehicle weight rating (GVWR) Because of our ongoing commitment to product quality and innovation, BRP reserves the right, at any time, to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obligation upon itself to install them on its previously manufactured products.