BRP Can-Am Spyder RS 2014 Series Predelivery Bulletin

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October 09, 2013

YEAR

2014

IMPORTANT NOTICE .......................

UPDATE SUMMARY ........................

MODEL LISTING.............................

UNCRATING ..................................

Crate Cover Removal ..........................

Parts and Sub-crate Removal .................

Parts Check......................................

Lifting the Front of Vehicle ...................

Front Wheels Installation ......................

Vehicle Removal ................................

PARTS TO BE INSTALLED................. 10

Front Cargo Module ............................ 10

Battery ........................................... 13

AAPTS (Ambient Air Pressure and Temperature

Sensor) Installation ............................. 15

Low Beam Headlight Connection ............ 15

Horn Connection................................ 15

Latch Release Cable, Front Storage

Compartment Cover ........................... 16

Diagnostic Link Cable (DLC) .................. 16

Body Parts Installation ......................... 16

Front Fenders ................................... 18

Rear Fender ..................................... 20

Hang Tag and Safety Labels .................. 22

Licence Plate Installation ...................... 22

Accessories Installation........................ 23

Vehicle Decals................................... 23

FLUIDS......................................... 23

General Guidelines ............................. 23

Printed in Canada. (rbl2014-002 en JL)

®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

Subject: Can-Am™ Spyder™ RS Predelivery

Inspection

MODEL

Spyder RS Series

Page

ROADSTER

PREDELIVERY

Bulletin

MODEL NUMBER

Refer to table on next

pages for complete listing

Fuel ............................................... 23

Clutch Fluid (SM5 Model) ..................... 24

Engine Coolant.................................. 24

Brake Fluid....................................... 25

Engine Oil........................................ 26

SETUP ......................................... 29

Guidelines ....................................... 29

Tire Pressure .................................... 29

Drive Belt ........................................ 29

Clutch Lever..................................... 30

Lights............................................. 30

B.U.D.S. Programming......................... 32

Cluster Units and Clock Setting (Base

Model)............................................ 35

Clock and Language Setting (All Except Base

Model)............................................ 36

ASSEMBLY INSPECTION .................. 37

FINAL INSPECTION ......................... 37

Vehicle Test Run ................................ 37

Vehicle Cleaning ................................ 38

Delivery to Customer .......................... 38

2014-2

No.

SERIAL NUMBER

All

Page

1 / 39

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Summary of Contents for BRP Can-Am Spyder RS 2014 Series

Page 1: Table Of Contents
General Guidelines ......23 Printed in Canada. (rbl2014-002 en JL) 1 / 39 ©2013 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved. ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
Page 2: Important Notice
The information and components/system descriptions contained in this document are correct at NOTE: the time of publication. BRP however, maintains a policy of continuous improvement of its products with- out imposing upon itself any obligation to install them on products previously manufactured.
Page 3: Update Summary
MODEL LISTING UPDATE SUMMARY This summary highlights updates to the Predelivery Inspection for MY2014. It does not supersede pro- cedures detailed further in this publication. IMPORTANT: Technicians should read and apply all procedures in this PDI bulletin as applicable to model. APPLICABLE TO UPDATE DESCRIPTION REFERENCE...
Page 4: Uncrating
UNCRATING UNCRATING NOTICE Do not lift crate cover vertically. Pull crate cover out and up at front end of vehicle. Refer to illustration. Crate Cover Removal NOTICE Allowing the crate to drop may cause serious damage to vehicle. 1. Position the crate on a firm, level surface. 2.
Page 5: Parts Check
UNCRATING rbs2011-014-002_a TYPICAL - RH SIDE - SUB-CRATE THAT CONTAINS FRONT FENDER 1. Bolts to remove (6) rbl2014-004-028_a SCREWS TO REMOVE, BOTH SIDES OF CARGO MODULE 6. Remove fender sub-crate. SUB-CRATE 2. Remove protective foam from vehicle. rbl2014-004-002 TYPICAL - FRONT FENDER SUB-CRATE REMOVAL rbl2010-002-005 7.
Page 6: Lifting The Front Of Vehicle
UNCRATING FRONT STORAGE COMPARTEMENT PREDELIVERY KIT DESCRIPTION MODEL DESCRIPTION WHERE USED Operator's M6 elastic flange nut Rear fender guide M6 elastic flange nut Rear fender Predelivery (reinforcement) check list Battery installation kit (2 Battery Safety DVD bolts and 2 nuts) terminals Predelivery kit Lifting the Front of Vehicle...
Page 7 UNCRATING rbl2010-002-011_a rbl2013-003-003_a TYPICAL TYPICAL 1. Side strap 1. Wood piece to remove 2. Install a floor jack with a piece of wood on top to increase contact surface of jack pad. rbl2014-004-032a LH FRONT ILLUSTRATED 1. Front strap, each side The steps to follow are describes using NOTE: rbl2013-003-004_a...
Page 8: Front Wheels Installation
UNCRATING NOTICE A thin layer of anticorrosion treat- ment is present on the brake discs and must be removed before using the vehicle. Not con- forming to this procedure may lead to a brake chattering squeaking and brake pad replace- ment would be necessary.
Page 9: Vehicle Removal
UNCRATING rbl2014-002-001_a 1. Metal plate to remove 2. Screws to remove rbl2013-003-007 Vehicle Removal TYPICAL Parking brake pedal brakes only the rear NOTE: 7. Torque wheels lug nuts. wheel. Press the pedal down to apply the parking PART SPECIFIED TORQUE brake.
Page 10: Parts To Be Installed
PARTS TO BE INSTALLED rbl2010-002-021_a rbl2013-003-009_a TYPICAL TYPICAL 1. Wood piece NOTICE Always move vehicle rearward out of the crate base. PARTS TO BE INSTALLED Front Cargo Module WARNING Make sure battery is not connected before installing front cargo module. Do not install front cargo module if battery is connected because sparks can occur if tools touch bat- tery terminals.
Page 11 PARTS TO BE INSTALLED rbl2013-002-020_a rbl2014-002-003_a TYPICAL ALL EXCEPT BRAZIL MODELS 1. Panel nut 1. Upper side panel 2. Panel screw 3. Assisted by another person, remove and dis- 3. Panel nut card bolts holding the bottom and the top sec- 4.
Page 12 PARTS TO BE INSTALLED 7. Ensure the following cables and connectors are accessible prior to installing front cargo module, cut locking ties if required. rmo2013-003-011_a 1. Left fuse box service cover 2. Right fuse box service cover Removal of fuse box service covers is NOTE: required only to aid in the alignment of the front cargo module when installing it onto the...
Page 13: Battery
PARTS TO BE INSTALLED In following illustration, some panels were NOTE: removed for clarity rmo2013-003-011_a TYPICAL 1. Left fuse box service cover 2. Right fuse box service cover Battery Battery Activation rbl2013-002-021_a TOP SCREWS The battery is fully activated and only requires an 1.
Page 14 PARTS TO BE INSTALLED WARNING Always connect RED (+) cable first. 4. Connect BLACK (–) negative battery cables sec- ond using battery screw and nut from the PDI kit. PART SPECIFIEDTORQUE Battery post screws 4 N•m (35 lbf•in) rbl2013-003-012_a TYPICAL 1.
Page 15: Aapts (Ambient Air Pressure And Temperature Sensor) Installation
PARTS TO BE INSTALLED Low Beam Headlight 7. Position battery retaining bracket over battery. Be sure to properly engage it in the frame front Connection member. Models with Low Beam Headlights 8. Install rubber retaining strap. Mounted in Cargo Module 1.
Page 16: Latch Release Cable, Front Storage Compartment Cover
PARTS TO BE INSTALLED rbl2009-001-003_a TYPICAL - HORN RETAINING BOLT LOCATION Latch Release Cable, Front rbl2013-002-005 DLC CABLE STORAGE Storage Compartment Cover Body Parts Installation 1. Feed the latch release cable through the latch base eyelet. NOTICE Do not overtighten screws. Any de- 2.
Page 17 PARTS TO BE INSTALLED All Except Brazil Models rbl2008-003-100_a BRAZIL MODELS 1. Move side air deflector backward 2. Area that must be fit 3. Front panel screw rbl2014-002-006_a LH FRONT PANEL SHOWN, RH SIMILAR 1. Front panel 2. Front M6 panel nuts All Models 2.
Page 18: Front Fenders
PARTS TO BE INSTALLED rbl2011-002-010_a TYPICAL 1. Locking tie 2. Ensure proper position of fender wiring har- rbl2014-002-005_a ness. 1. Front panel 2. Slots for inserting front tabs of upper side panel LH illustrated, RH similar. NOTE: Install screw to secure front end of upper side panel.
Page 19 PARTS TO BE INSTALLED rbl2011-002-011 TYPICAL 4. Install 4 M8x 20 hexagonal flange screws loosely to hold the fender in its position. rbl2013-002-006_a Be sure to install the fender light harness NOTE: 1. Fender light connector and ABS harness brackets as illustrated. Do not torque screws at this time.
Page 20: Rear Fender
PARTS TO BE INSTALLED 7. Ensure harness brackets are properly posi- tioned when torque is applied. 8. Ensure cap for wheel hub nut is properly se- cured to steering knuckle. rbl2013-002-013_a 1. Rear fender 2. Support 3. M6 x 12 Screws, washers and nuts Do not torque screws.
Page 21 PARTS TO BE INSTALLED rbl2013-002-011_a 1. Locking tie rbl2013-002-014_a TYPICAL 1. Fender 2. Screws 7. Install two screws and nuts on each side of fender reinforcement plate. Do not torque screws and nuts. NOTE: rbl2013-002-022_a 1. Locking tie For Australian models route the back-up NOTE: light harness making a loop in the locking ties as shown.
Page 22: Hang Tag And Safety Labels
PARTS TO BE INSTALLED WARNING The Spyder roadster is a different type of vehicle - The Spyder roadster is a different type of vehicle - it requires special skills and knowledge. it requires special skills and knowledge. Learn how the Spyder roadster is different. Learn how the Spyder roadster is different.
Page 23: Accessories Installation
FLUIDS rmo2008-001-016 FUEL RESERVOIR 2. Fill the tank until the fuel level reaches the higher point of the filler tube. rmo2008-002-510_a TYPICAL 1. Damping pads 4. Secure upper portion of license plate on vehicle plate support using existing hardware. 5. Squeeze license plate and support together at each lower corner.
Page 24: Clutch Fluid (Sm5 Model)
FLUIDS NOTICE Other fuel can degrade vehicle per- formance and damage critical parts in the fuel system and engine. Clutch Fluid (SM5 Model) Recommended Clutch Fluid Use DOT 4 brake fluid from a sealed container. An opened container may be contaminated or may have absorbed moisture from the air.
Page 25: Brake Fluid
FLUIDS Brake Fluid Coolant Level Verification 1. Park vehicle on a firm level surface. WARNING 2. Pull out the service cover with both hands. Avoid contact of brake fluid with skin or eyes 3. Check the coolant level on the right hand side. because it may cause severe burns.
Page 26: Engine Oil
FLUIDS rbg2008-003-002_a rmo2010-001-091_a TYPICAL 1. Brake fluid MAX. level mark 1. V slit 2. Brake fluid MIN. level mark vmr2008-033-062_a TYPICAL 1. Correct position 2. Wrong position rmo2010-001-092_a 8. Reinstall both reservoir caps. A. Operating range 9. Close seat and ensure it is fully latched. 6.
Page 27 FLUIDS NOTICE To avoid damaging the clutch, do not use a motor oil meeting the API service SM or ILSAC GF-4 classification. Clutch slippage will occur. Motorcycle oils designed for use with a wet-clutch are the best alternative. NOTICE Do not add any oil additives to the recommended oil.
Page 28 FLUIDS 2. Install LH middle panel. 2.1 Insert the middle side panel tabs into the bottom side panel slots. rmo2010-001-062_a TYPICAL 1. Oil dipstick rmo2008-001-034_a 1. Bottom side panel slot 4. Wipe off the dipstick. 2. Middle side panel tab 5.
Page 29: Setup
SETUP SETUP Guidelines All adjustments have already been performed at factory. It is only necessary to validate them. However, if readjustment is needed, refer to the ROADSTER SHOP MANUAL appropriate for the proper procedure. Tire Pressure rmr2008-030-009 WARNING TYPICAL - LIFT BY THE FRAME Low pressure may cause tire to deflate and 4.
Page 30: Clutch Lever
SETUP DRIVE BELT TENSION (PARTS AT ROOM TEMPERATURE AND REAR WHEEL LIFTED) 1050N ± 150N If the tension of drive belt is out of specification, DRIVE BELT TENSION AD- adjust drive belt as per JUSTMENT . Refer to DRIVE SYSTEM subsection in the proper CAN-AM ROADSTER SHOP MAN-...
Page 31 SETUP rmo2012-001-002_a rmr2008-027-102_a A. 10 m (33 ft) ADJUSTMENT SCREWS European Models Position the vehicle 10 m (33 ft) in front of a test 90° surface as shown. Have a person of at least 91 kg (200 lb) taking place on the driver's seat. rmo2008-027-103_a Trace 2 lines parallel to the ground on the test sur- face as follows:...
Page 32: B.u.d.s. Programming
B.U.D.S. Programming Always use the latest B.U.D.S. version on your shop computer. It is available from the following web site: WWW.BOSSWEB.BRP.COM Please note that the latest B.U.D.S. version is also available in Info Center. rmo2014-002-001_a NOTICE During data transfer, make sure that: HEADLIGHT REFLECTION ON TEST SURFACE —...
Page 33 SETUP B.U.D.S. can be used to program additional NOTE: keys (included keys are ready to use). Use B.U.D.S. to – Enter Customer's Name – Reset Trip Hours and Trip Distances – Reset Last Service – Set Speedometer Units – Set Cluster Language (base model only) –...
Page 34 SETUP vbl2006-007-004 TYPICAL After each maintenance service, Last Ser- NOTE: rmr2008-066-001_b vice should be reset to keep a good track of vehi- TYPICAL cle service history. 1. Setting tab 2. Cluster Language field selection arrow Speedometer Units Ending a B.U.D.S. Session The speedometer is factory preset in miles NOTE: NOTICE...
Page 35: Cluster Units And Clock Setting (Base Model)
SETUP Cluster Units and Clock Setting (Base Model) Pressing the SET button on the RECC to scroll through the different functions. MAIN DISPLAY FUNCTIONS Function sequence INFORMATION DISPLAYED XX °C (Celsius) Outside temperature XX °F (Fahrenheit) Tachometer (revolutions per minutes) XXXX RPM Pressing the MODE button on the RECC will scroll through the different functions.
Page 36: Clock And Language Setting (All Except Base Model)
SETUP Clock and Language Setting (All Except Base Model) It is normal that the check engine indicator NOTE: lamp is displayed while the clock is adjusted. Use the RECC (Roadster Electronic Command Center) to control the display functions. rmr2010-030-058_aen PREFERENCES SCREEN 1.
Page 37: Assembly Inspection
FINAL INSPECTION To set the minutes: – Front wheel lug nut torque (must be 105 N•m (77 lbf•ft)) Select CLOCK in main category of Preferences – Suspension arm ball joint cotter pins Screen. – Tie rod end nuts and cotter pins –...
Page 38: Vehicle Cleaning
FINAL INSPECTION 8.3 Ensure parking brake is shut-off. 15. Dimmer switch operation. 9. Reverse button operation (SE5 Model). 16. Horn operation. – The horn button is located near the left 9.1 Start engine. handgrip. 9.2 Shift transmission to first gear, slightly ap- 17.
Page 39 FINAL INSPECTION OPERATOR’S GUIDE SAFETY DVD 2. Give customer. The customer and dealer must read and sign the PREDELIVERY CHECK LIST Hang tag is to be removed by the owner only. Any person who rides this vehicle should read and understand all the information given on hang tag and safety labels before riding.

This manual is also suitable for:

Can-am spyder rs sm5 2014 Can-am spyder rs se5 2014 Can-am spyder rs-s sm5 2014 Can-am spyder rs-s se5 2014

BRP Can-Am Spyder RS 2014 Series Predelivery Bulletin

Important Notice

Update Summary

Model Listing

Uncrating

Parts to be Installed

Fluids

Setup

Assembly Inspection

Final Inspection

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TABLE OF CONTENTS

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