Husqvarna Rider 213C Workshop Manual
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Husqvarna Rider 213C Workshop Manual

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Workshop manual
Rider 213C, Rider 214T, Rider 216
AWD
English
934 - 002 - 25.06.2019

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Summary of Contents for Husqvarna Rider 213C

  • Page 1 Workshop manual Rider 213C, Rider 214T, Rider 216 English 934 - 002 - 25.06.2019...

  • Page 2: Table Of Contents

    Contents 1 Introduction 8 Function overview 1.1 General..............3 8.1 Product overview..........17 1.2 Document description..........3 8.2 Serial numbers on the product......17 1.3 Target group............3 8.3 Engine..............18 1.4 Revisions..............3 8.4 Transmission............18 1.5 Safety..............3 8.5 Steering..............19 1.6 Servicing tools............3 8.6 Cutting deck............

  • Page 3: Introduction

    1 Introduction 1.1 General This publication covers Husqvarna ride-on lawn mowers Rider 213C, Rider 214T, Rider 216 AWD from and including model year 2018. Workshop manuals are available for models that are no longer sold. 1.2 Document description This manual gives a full description of how to do maintenance and repair on the product.

  • Page 4: Safety

    2 Safety 2.1 General safety instructions • Explosive gases can come from the battery. Do not smoke near the battery. Keep the battery away from WARNING: Read the warning instructions that open flames and sparks. follow before you use the product. 2.4 Risk of sparks The service center that repairs the product must have Sparks can occur when you do work on the battery and...

  • Page 5: Transport Safety

    Never use the product if persons, especially children, or animals, are in the Cutting height. vicinity. Servicing position for the cutting height Look behind you before and while you lever. move the product in reverse. Never cut grass across a slope. Do not The blades are engaged.

  • Page 6: To Put Supports Below The Product

    12. Put the wheel blocks in front of and behind the rear CAUTION: For transport in transport wheels. vehicles with a cover. Make sure to let the product become cool before you put the product under the cover. 2. Make sure that the center of gravity of the product is above the wheel axle of the transport vehicle.

  • Page 7: Prepare And Do Servicing On The Product

    3 Prepare and do servicing on the product 3.1 Pre delivery inspection Complete the sales certificate and the customer records. Write the serial number in the operator's manual and confirm the delivery service in the service book. 934 - 002 - 25.06.2019 Prepare and do servicing on the product - 7...

  • Page 8: Assembly 4.1 Battery

    Charge the battery at 12V, maximum 3A for 4 hours. 1. Put the seat in the frame. Servicing Use a Husqvarna battery charger. Refer to 2. Install the 2 screws (A). tools on page 15 . 4.2 To assemble the steering wheel 1.

  • Page 9: To Do A Check Of The Parallelism Of The Cutting Deck

    4. Release the clip on the front cover with the tool 9. Put a wooden block between the equipment frame attached to the ignition key, and remove the cover. and the chassis. This makes sure that the cutting deck does not spring back when removed. 5.

  • Page 10: To Do A Check Of The Engine Oil Level

    3. Lower the cutting deck to mow position. 8. Fill the oil through the hole that the dipstick sits in. Fill the oil slowly. 4. Set the cutting height lever to the middle position. Note: See Technical data on page 59 for the types 5.
  • Page 11 WARNING: Do not use the fuel tank as a support area. CAUTION: Incorrect type of fuel can result in engine damage. The engine runs on gasoline with a minimum octane rating of 91 RON (87 AKI), not mixed with oil. We recommend biodegradable alkylate gasoline.

  • Page 12: Function Test

    5 Function test 5.1 Operation conditions These conditions are necessary to start the engine: • The operator sits in the seat. • The parking brake is applied. • The cutting deck is lifted. The engine must stop in these situations: •...

  • Page 13: Maintenance Schedule For The Service Center

    6 Maintenance schedule for the service center 1. PREPARE THE PRODUCT First serv- Maintenance interval icing in hours Do a check of the battery. Do a check of the blades. Make sure that the hydraulic hoses and couplings are clean and not damaged. Do a check of the belts and pulleys.
  • Page 14 3. TRANSMISSION, CONTROLS AND DRIVE SYSTEM First serv- Maintenance interval icing in hours Do a check of/adjust front and rear wheel speed, AWD models only To do Do a check of the oil in the transmission and fill if it is necessary. Refer to a check of the transmission oil level on page 29 .

  • Page 15: Servicing Tools

    7 Servicing tools 7.1 Servicing tools 7.2.2 To measure rpm with tachometer Attach more than one piece of tape on the surface to get the accurate result when measuring at low speed. Put the tape with the same distance between the pieces. Then divide the read value with the number of tape pieces to get the accurate rpm.
  • Page 16 • Remove the batteries if the tachometer is not used for long periods. 16 - Servicing tools 934 - 002 - 25.06.2019...

  • Page 17: Function Overview

    14. Fuel tank cap 15. Oil drain plug 16. Battery 17. Lever to engage or disengage the drive, Rider 213C, Rider 214T. Lever to engage or disengage the drive on the rear axle, Rider 216 AWD 934 - 002 - 25.06.2019...

  • Page 18: Engine

    the manufacturer and the serial number (s/n) of the product. The type designation and serial number are necessary to complete an order for spare parts. The illustration shows the front transmission from above. The transmission contains a hydraulic motor, a differential and a drive shaft.

  • Page 19: Steering

    8.5 Steering The product has articulated steering. Movement from the steering wheel is moved to the rear axle through chains and wires. The turning radius with articulated steering is very small. At full lock the circle with grass that is not cut is only 20– 30 cm/8"–12"...

  • Page 20: Repair Instructions

    9 Repair instructions 9.1 Chassis 9.1.1.3 To remove and install the front cover of the steering column 9.1.1 To remove the covers 1. Remove the 2 screws and tilt the front cover of the steering column forward. 9.1.1.1 To open the engine cover 1.
  • Page 21 9.1.1.4 To remove the right footrest plate 9.1.1.7 To remove the transmission cover 1. Turn the knob on the reverse pedal (A) to remove it. • Remove the 2 screws and remove the transmission cover. 2. Remove the 3 screws (B) and remove the footrest plate.
  • Page 22 9.1.2.2 To adjust the throttle cable Note: Do not park the product on a grass slope when you do a check of the parking brake. Note: The throttle cable looks different on different engine models. 2. Press the parking brake pedal (1) down. 1.
  • Page 23 different wheels. Do not mix parts from different 4. Put supports below the product in front of the wheels. articulated steering. To put 1. Put supports below the product. Refer to supports below the product on page 6 . 2. Remove the protective cap. 3.
  • Page 24 11. Loosen the locknuts (A) and the spring (B). 16. Remove the snap ring and washer from the inner groove on the pivoting rear axle (B). 12. Remove the cable from the parking brake lever (C). 13. Remove the snap ring and lift the hydrostatic transmission fan.
  • Page 25 9.1.6.3 To assemble the pivoting rear axle 9.1.6.4 To replace articulated steering bearing 1. Put the axle into the bushings. WARNING: Use protective goggles and gloves when you remove and attach the center spring. To remove and install the engine 1.

  • Page 26: Propulsion System

    8. Attach the new bearings. 5. Disconnect the electrical connectors from the engine. 9. Assemble in opposite sequence. 10. Do a check of the tension of the steering cable. To examine and adjust the steering cables Refer to on page 50 . 11.
  • Page 27 9. Remove the transmission belt spring from the belt 13. Hold the belt pulley with a counterhold and remove tensioner. the Allen screw that holds the belt pulley and engine Servicing tools on page 15 together. Refer to 10. Lift the transmission belt from the tension pulley. 11.
  • Page 28 and shaft key (B) are attached to the engine shaft. Technical data on page 59 for the types Note: See Put grease on the engine shaft when you attach the of engine oil that we recommend. Do not mix engine belt pulley. different types of oil.
  • Page 29 c) Turn the oil drain plug counterclockwise and pull 9.2.4 To do a check of the transmission oil level out to open it. Note: Do the transmission oil check when the transmission is cool. 1. Put the product on a horizontal surface. 2.
  • Page 30 9.2.6 To adjust the wheel speed on AWD products 3. Make sure that the wheels are parallel to the adjustment tool for wheel speed. The front and rear wheel speed must be adjusted until the difference between the wheels is correct. Note: Do not turn the steering wheel during this procedure.

  • Page 31: Electrical System

    9.3 Electrical system 9.3.1 Electrical system overview 1. Battery 5. Safety switch for the lift lever 2. Main fuse 6. Ignition lock 3. Operator presence control (OPC) 7. Hour meter 4. Microswitch, parking brake 934 - 002 - 25.06.2019 Repair instructions - 31...
  • Page 32 9.3.2 Electrical diagram Rider 213C, Rider 214T 32 - Repair instructions 934 - 002 - 25.06.2019...
  • Page 33 9.3.3 Electrical diagram Rider 216 AWD 9.3.4 To replace the main fuse 9.3.5 To replace a broken lamp A blown fuse is identified by a burned connector. For Rider 216 AWD only. 1. Open the engine cover. The main fuse is in a holder 1.
  • Page 34 3. Carefully push in the lock mechanism and tilt the 7. Connect the cables to the new lamp. lamp to remove it from the brackets. 8. Attach the lamp cover and tighten the screws. 4. Put the new lamp in the lower slot on the lamp 9.3.6 To remove and install the operator presence Technical housing.

  • Page 35: Fuel System

    4. Adjust the microswitch until it clicks when the 9.3.9 To disassemble and assemble the ignition parking brake is pushed approximatley 40 mm / 1.5 switch 1. Remove the side cover on the control panel. 2. Remove the ignition key. Note: Remove the spring for the parking brake cable to make it easier to get access to the microswitch.

  • Page 36: Hydraulic System

    4. Push the new fuel filter into the ends of the hoses. 5. Fill the tank with gasoline and do a check that there Apply liquid detergent to the ends of the fuel filter to are no leaks. make the connection easier. 6.
  • Page 37 9.5.4 Work procedure 9.5.6 Hose package The components must be clean. A replaced component Hoses below the product are kept together with a plastic will possibly be examined with test equipment at a hose protection wound around the hoses. It is possible service center.
  • Page 38 12. Move the product on the adjustment tool for wheel WARNING: Engine exhaust contains speed and do a test. poisonous carbon monoxide. 13. Fill the transmission oil tank if it is necessary. 4. Fill the transmission tank with oil. Wait some 14.
  • Page 39 6. Disconnect the hydraulic pipes from below the front 10. Remove the 5 screws that hold the front transmission and attach protective plugs. transmission and lower the front transmission. 7. Remove the front left footrest plate. Refer to remove the covers on page 20 . 8.
  • Page 40 5. Attach the front speed adjustment rod. 3. Drain the oil of the rear transmission. Refer to Transmission maintenance on page 45 . 4. Remove the filter lid and pull out the filter. Replace 6. Lightly lubricate the pipe couplings before you Technical data on page 59 .
  • Page 41 8. Loosen the hose from the transmission oil tank. 9.5.9.4 To assemble the rear transmission Open the clamp for the suction pipe below the tank To keep the hydraulic system Obey the instructions in and remove the hydraulic tank. clean on page 36 . CAUTION: Hold the connection nut with a wrench to prevent damage to the pipes or the elbow nipples.
  • Page 42 4. Put a screwdriver between the seal and the shaft, 9.5.10.2 To replace the output shaft seals of the and remove the seal out of the shaft housing. hydrostatic transmission CAUTION: The area around the seal must be clean. Dirt in the transmission oil can decrease the lifetime of the hydrostatic transmission.
  • Page 43 7. Use the thick end of a ¼ in. extension to carefully 9.5.11 Hydrostatic transmission cable tap down the seal. Move the extension around the seal until the seal is level with the top edge of the 9.5.11.1 To remove the hydrostatic transmission cable shaft housing.
  • Page 44 9. Loosen the 2 ball joints from the hydrostatic 8. Assemble the ball joint and the locking spring for the transmission cable. ball joint. 9. Tighten the locknut for the ball socket on the cable. 10. Attach the transmission cover. 9.5.11.3 To assemble the hydrostatic transmission cable 1.
  • Page 45 8. Put the hydrostatic transmission cable in the rear 4. Loosen the locknut (A) on the transmission casing bracket and attach the rear clamp (B). adjustment shaft. 9. Adjust the hydrostatic transmission cable. Refer to 5. Turn the adjustment shaft (B) clockwise until the To adjust the hydrostatic transmission cable on page wheels start to turn rearward.
  • Page 46 To keep the hydraulic system Obey the instructions in This filter is behind the rear transmission and must be clean on page 36 . changed when the oil is changed. To keep the hydraulic system 1. Put a container below the drain plugs. Obey the instructions in clean on page 36 .

  • Page 47: Cutting System

    9.6 Cutting system 3. Fold down the cutting deck and push it in until it stops. 9.6.1 To put the cutting deck in servicing position WARNING: The tension spring for the drive belt can break and cause injury. Use protective glasses.
  • Page 48 5. To make sure that no weight is applied on the 4. Tighten the locknuts on the lifting rod when the support wheels, put a wooden block between the adjustment is done. frame and the bathroom scale. To do a 5.
  • Page 49 4. Assemble the new blade with the bent ends in the 6. Put the bearing housing in a vise and remove the direction of the cutting deck. blade and washers. WARNING: Incorrect blade type can cause objects to eject from the cutting deck and cause serious injury.

  • Page 50: Equipment Frame

    9.7 Equipment frame 9.6.8 To sharpen and balance the blades WARNING: Use protective gloves to prevent 9.7.1 To remove the equipment frame injury. To remove and attach 1. Remove the cutting deck. See the cutting deck on page 8 . To replace the blades 1.
  • Page 51 Examine and adjust the steering as follows: 5. Pull out the used cables from the frame to put the new cables in the frame. CAUTION: Do not tighten the cables too much. 6. Make sure that the steering wheel is in the center position when the rear wheels are in center position.

  • Page 52: Belts

    9.9 Belts 9.9.1 Belts overview Engine pulley to Transmission Belt 1 transmission pul- belt Engine pulley to Belt 2 Main belt intermediate pul- Intermediate pul- Belt 3 Equipment belt ley to cutting deck 9.9.2 To lubricate the belt adjuster The belt adjuster must be lubricated regularly with a good quality molybdenum disulphide grease.
  • Page 53 1. Remove the 2 screws that hold the belt cover and 4. Disengage the spring on the belt tensioner. remove the cover. 2. Lubricate with a grease gun through the grease nipple at the right side, below the lower belt pulley. Lubricate until grease comes out of the rear side of 5.
  • Page 54 8. Pull the main belt from the engine pulley and put it to 4. Attach the cooling fan and the snap ring for the the side. cooling fan. 9. Pull the transmission belt off the engine pulley and 5. Do a check that the main belt is installed correctly on move it below the engine belt pulley.
  • Page 55 9.9.5 To remove and attach the main belt 3. Loosen the belt tensioner (A). 1. Remove the rear belt guide for the main belt. 4. Remove the equipment belt (B) from the cutting 2. Remove the main belt and attach a new belt. deck.
  • Page 56 9.9.7 To replace the belt on the cutting deck To remove and 1. Remove the cutting deck. Refer to attach the cutting deck on page 8 . 2. Remove the 4 screws and lift the frame. 3. Turn the tension pulley (A) to the side. 4.

  • Page 57: Troubleshooting

    10 Troubleshooting 10.1 Troubleshooting schedule Fault Possible cause Steps Troubleshooting Procedure The start motor Cutting deck Make sure that the lift lever is in the top position. Move the lift lev- does not start lowered. er to the top po- when the key sition if it is nec- switch is turned...
  • Page 58 Fault Possible cause Steps Troubleshooting Procedure The start motor Wiring fault. Do a check that the yellow cable to the engine gets Repair the cable operates cor- voltage from the battery when the key switch is in ig- or replace the rectly but the nition position.

  • Page 59: Technical Data

    11 Technical data 11.1 Technical data Rider 213C Rider 214T Rider 216 AWD Dimensions Length without cutting deck, mm 1960 1960 1960 Width without cutting deck, mm Length including cutting deck, mm 2243 2243 2243 Width including cutting deck, mm 1000–1080...

  • Page 60: Cutting Deck, Control Points And Play

    Rider 213C Rider 214T Rider 216 AWD Oil, class SF-CC SAE 10W/40 SAE 10W/40 SAE 10W/50 Synthet- Electrical system Type 12V, negative earthed 12V, negative earthed 12V, negative earthed Battery 12V, 24Ah 12V, 24Ah 12V, 24Ah Spark plug Champion QC12YC...

  • Page 61: Tightening Torques

    11.3 Tightening torques Rider 213C Rider 214T Rider 216 AWD Tightening torques Steering drive 5-10 Nm / 3.5-7 lb ft 5-10 Nm / 3.5-7 lb ft 5-10 Nm / 3.5-7 lb ft Steering cable pulley 20-30 Nm / 14-21 lb ft...
  • Page 62 62 - Technical data 934 - 002 - 25.06.2019...
  • Page 63 934 - 002 - 25.06.2019 Technical data - 63...
  • Page 64 1141801-26 2019-06-28...

This manual is also suitable for:

Rider 214tRider 216 awd

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