Master Cylinder Disassembly - Suzuki VZR1800 2007 Service Manual

9-70 CHASSIS
• Temporarily tighten the master cylinder mounting bolts 2.
• Place a rag underneath the union bolt on the master cylinder
to catch spilled drops of brake fluid. Remove the union bolt 3
and disconnect the brake hose.
• Loosen the lock nut 4.
• Disconnect the reservoir hose 5.
• Remove the mounting bolts 2.
• Remove the master cylinder by turning the master cylinder
rod 6.
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Immediately and completely wipe off any brake fluid
contacting any parts of the motorcycle. The fluid
reacts chemically with paint, plastic and rubber mate-
rials, etc. and will damage them severely.

MASTER CYLINDER DISASSEMBLY

• Remove the reservoir cap 1 and diaphragm 2.
• Remove the snap ring 3, connector 4 and O-ring 5.
% 09900-06108: Snap ring pliers
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Replace the removed O-ring 5 with a new one.
• Pull out the dust boot 6, then remove the snap ring 7.
% 09900-06108: Snap ring pliers