Caliper Installation; Master Cylinder Removal - Suzuki VZR1800 2007 Service Manual

RUBBER BOOT
• Set the rubber boot onto the brake caliper.

CALIPER INSTALLATION

Install the caliper in the reverse order of removal. Pay attention
to the following points:
• Install the brake pads and brake caliper. (!9-64)
• Tighten brake hose union bolt to the specified torque.
(Rear brake hose routing:!11-40)
# Brake hose union bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
$
* The seal washers should be replaced with the new
ones to prevent brake fluid leakage.
* Bleed air from the system after reassembling the cal-
iper. (!2-26)
BRAKE DISK INSPECTION (!9-58)
& Rear disc thickness: Service Limit: 6.3 mm (0.25 in)

MASTER CYLINDER REMOVAL

• Remove the right frame head cover and right radiator cover.
(!9-6)
• Remove the exhaust pipe and muffler. (!7-8)
• Drain the brake fluid. (!9-64)
NOTE:
Temporarily tighten the reservoir cap.
• Remove the brake fluid reservoir mounting bolt.
• Remove the master cylinder cover 1.
CHASSIS 9-69