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Raven AutoBoom Installation Manual

Flexi-coil 2007 - 068 series, case ih srx series, new holland 216 series - 120’-134’ boom
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Flexi-Coil 2007 - 068 Series
Case IH SRX Series
New Holland 216 Series - 120'-134'
Boom
AutoBoom™ Installation Manual
P/N 016-0230-071 Rev C
09/15
E18370
Copyright 2011, 2015

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Summary of Contents for Raven AutoBoom

  • Page 1 Flexi-Coil 2007 - 068 Series Case IH SRX Series New Holland 216 Series - 120’-134’ Boom AutoBoom™ Installation Manual P/N 016-0230-071 Rev C 09/15 E18370 Copyright 2011, 2015...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    ......................5 Install the PowerGlide Hydraulic System .................. 8 Convert the Sprayer’s Hydraulic Valve to Open Center (If Applicable) ....... 9 Install Fittings on the AutoBoom Valve ................9 Mount the AutoBoom Valve ....................10 Install the Pressure and Tank Hoses .................
  • Page 4 ......................39 Install the UltraGlide Hydraulic System ................... 43 Convert the Sprayer’s Hydraulic Valve to Open Center (If Applicable) ......44 Install Fittings on the AutoBoom Valve ................44 Mount the AutoBoom Valve ....................45 Install the Pressure and Tank Hoses .................
  • Page 5 Table of Contents Sensors ........................... 63 Manual No. 016-0230-071...
  • Page 6 Table of Contents Flexi-Coil 2007 68 Series, CaseIH SRX Series, & New Holland 216 - 120’-134’ Booms...

  • Page 7: Important Safety Information

    Raven dealer for support. • Follow all safety labels affixed to the AutoBoom system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer.

  • Page 8: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 9: Chapter 2 Introduction

    C h a p t e r 2 Introduction Congratulations on your purchase of the Raven AutoBoom system! This system is designed to provide automated boom height adjustment for agricultural spraying equipment. This manual applies to the following machines. For future reference, write your serial number in the space below.

  • Page 10: Recommendations

    Set of tools Preparing for Installation Before installing AutoBoom, park the machine where the ground is level, clean, and dry. Leave the machine turned off for the duration of the installation process. During the installation process, follow good safety practices. Be sure to carefully read the instructions in this manual as you complete the installation process.

  • Page 11: Powerglide

    This section contains a list of the components that are included in the PowerGlide AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 12 Chapter 3 PowerGlide Installation Kit (P/N 117-0230-071) TABLE 1. Picture Item Description Part Number Qty. Bracket - 2007 Flexi-Coil 120’, 134’ 116-0159-658 Weldment Wheel 322-0131-008 U-Bolt - 4” W x 5” L x 3/8” Thread 107-0171-606 U-Bolt - 2-1/16” W x 3” L x 3/8” Thread 107-0171-609 Bolt - 5/16”-18 x 7/8”...
  • Page 13 Hydraulic Hose - 3/4” JIC (M) to 3/4” JIC (F) - 214-1000-592 36” PowerGlide Wiring Kit (P/N 117-0137-022) TABLE 3. Picture Item Description Part Number Qty. Not Pictured Manual - AutoBoom Operator’s 016-0130-061 AutoBoom PowerGlide Controller 063-0130-011 Manual No. 016-023-071...

  • Page 14: Install The Powerglide Hydraulic System

    AutoBoom hydraulic valve. NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images contained in this manual. However, the fittings, hose connections, and cable connections remain the same.

  • Page 15: Convert The Sprayer's Hydraulic Valve To Open Center (If Applicable)

    Install Fittings on the AutoBoom Valve Before mounting the AutoBoom valve on the machine, install the proper fittings on the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following figure and table to install the fittings in the appropriate ports of the AutoBoom valve.

  • Page 16: Mount The Autoboom Valve

    AutoBoom Valve Mounted on the Machine FIGURE 3. Mount the AutoBoom valve using two 4” W x 5” L x 3/8” thread U-bolts (P/N 107-0171-606) and four 3/8” zinc flanged lock nuts (P/N 312-1001-164). Flexi-Coil 2007 68 Series, CaseIH SRX Series, & New Holland 216 - 120’-134’ Booms...

  • Page 17: Install The Pressure And Tank Hoses

    CAUTION When installing AutoBoom hydraulics or performing diagnostics, maintenance, or routine service, ensure precautions are taken to prevent any foreign material or contaminants from being introduced into the machine’s...

  • Page 18: Install The Left And Right Cylinder Hoses

    Pressure and Tank Lines Installed FIGURE 5. Connect the 90° end of the installed hydraulic hose to Port P on the AutoBoom valve. Install the straight end of the supplied hydraulic hose (P/N 214-1000-432) to Port P on the machine’s hydraulic valve.
  • Page 19 Install the straight end of the supplied hydraulic hose (P/N 214-1000-295) on the rod-end of the machine’s right tilt cylinder. Connect the 90° end of the hydraulic hose to the installed adapter fittings in Port RC on the AutoBoom valve.

  • Page 20: Powerglide Hydraulic Schematic

    Chapter 3 PowerGlide Hydraulic Schematic Flexi-Coil 2007 68 Series, CaseIH SRX Series, & New Holland 216 - 120’-134’ Booms...

  • Page 21: Install The Gauge Wheels

    Note: The appearance of the wheel axles will vary, depending on the wheel axle kit that was ordered with the AutoBoom system. Gauge Wheel Installed FIGURE 8. Remove the lug nuts from the right wheel axle.

  • Page 22: Install The Powerglide Wiring

    On the harness cable (P/N 115-0230-003), locate the Left Solenoid connector and connect it to Port 4A on the AutoBoom valve. Connect the Right Solenoid connector to Port 4B on the AutoBoom valve. Machine’s Left and Right Tilt Boom Function Coils FIGURE 9.

  • Page 23: Connect The Harness Cable

    Route the controller cable (P/N 115-0230-002) into the right side of the machine’s cab. Locate the two controller connectors. Connect them to the AutoBoom controller (P/N 063-0130-011). Note: The AutoBoom controller should be mounted in the machine’s cab so that the machine operator has easy access to it. Connect the Power Leads Locate the power cable that has the red and white power leads at one end.

  • Page 24: Powerglide Wiring Schematic

    Chapter 3 PowerGlide Wiring Schematic Flexi-Coil 2007 68 Series, CaseIH SRX Series, & New Holland 216 - 120’-134’ Booms...

  • Page 25: Powerglide Plus

    PowerGlide Plus Kit Contents This section contains a list of the components that are included in the PowerGlide Plus AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 26 Chapter 4 PowerGlide Plus Installation Kit (P/N 117-0231-071) TABLE 1. Picture Item Description Part Number Qty. Bolt - 5/16”-18 x 7/8” Hex 311-0052-104 Gold - 3/8”-16 x 1-1/4” Hex 311-0054-106 Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 Washer - 5/16” Zinc Plated Lock 313-1000-019 Hydraulic Kit (P/N 117-0134-071) TABLE 2.
  • Page 27 PowerGlide Plus Wheel Kit (P/N 117-0133-071) TABLE 3. Picture Item Description Part Number Qty. Axle Assembly - Right Cushioned Offset 063-0131-589 AutoBoom Axle Assembly - Left Cushioned Offset 063-0131-591 AutoBoom Bracket - 2007 Flexi-Coil 120’, 134’ 116-0159-658 Weldment Wheel 322-0131-008 U-Bolt - 2-1/16”...
  • Page 28 Chapter 4 Gen I PowerGlide Plus Wiring Kit (P/N 117-0137-023) TABLE 4. Picture Item Description Part Number Qty. Not Pictured Manual - AutoBoom Calibration & Operation 016-0130-062 Node - PowerGlide Plus AutoBoom 063-0130-010 Cable - Harness 115-0230-045 Cable - Power/CAN 115-0230-007 Gen II PowerGlide Plus Wiring Kit (P/N 117-5130-001) TABLE 5.

  • Page 29: Install The Powerglide Plus Hydraulic System

    AutoBoom hydraulic valve. NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images contained in this manual. However, the fittings, hose connections, and cable connections remain the same.

  • Page 30: Remove The Orifice Fittings

    Remove the Orifice Fittings Before populating the hydraulic fittings on the AutoBoom valve, it is necessary to remove orifice fittings from the valve in the PowerGlide Plus system. Failure to remove these fittings from the valve will restrict the down speed of the booms when the system is enabled.
  • Page 31 FIGURE 3. Remove the coils from the solenoids near Ports 3A and 3B to gain easy access to those ports. Port Plugs Removed from the AutoBoom Valve FIGURE 4. Use an Allen wrench to remove the plugs from Ports 3A and 3B.

  • Page 32: Install Fittings On The Autoboom Valve

    Chapter 4 Important: Tip the AutoBoom valve on its side and use the Allen wrench to remove the orifice from the cavity, taking care not to let the fitting fall into the valve. Port Plug Reinstalled on the AutoBoom Valve FIGURE 6.

  • Page 33: Mount The Autoboom Valve

    (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000-019). AutoBoom Valve Mounted on the Machine FIGURE 9. Mount the AutoBoom valve using two 4” W x 5” L x 3/8” thread U-bolts (P/N 107-0171-606) and four 3/8” zinc flanged lock nuts (P/N 312-1001-164). Manual No. 016-0230-071...

  • Page 34: Install The Pressure And Tank Hoses

    CAUTION When installing AutoBoom hydraulics or performing diagnostics, maintenance, or routine service, ensure precautions are taken to prevent any foreign material or contaminants from being introduced into the machine’s...

  • Page 35: Install The Left And Right Cylinder Hoses

    Pressure and Tank Lines Installed FIGURE 11. Connect the 90° end of the installed hydraulic hose to Port P on the AutoBoom valve. Install the straight end of the supplied hydraulic hose (P/N 214-1000-432) to Port P on the machine’s hydraulic valve.
  • Page 36 Install the straight end of the supplied hydraulic hose (P/N 214-1000-295) on the rod-end of the machine’s right tilt cylinder. Connect the 90° end of the hydraulic hose to the installed adapter fittings in Port RC on the AutoBoom valve.

  • Page 37: Powerglide Plus Hydraulic Schematic

    PowerGlide Plus PowerGlide Plus Hydraulic Schematic Manual No. 016-0230-071...

  • Page 38: Install The Gauge Wheels

    Chapter 4 Install the Gauge Wheels Gauge Wheel Mounting Locations Wheel mounting locations may be influenced by the boom configuration. Determine the appropriate location for mounting the wheels on the boom, ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms.

  • Page 39: Install The Powerglide Plus Wiring

    PowerGlide Plus AutoBoom Node Installed FIGURE 15. Mount the AutoBoom node (P/N 063-0130-010) to the AutoBoom valve hydraulic mounting plate (P/N 107- 0171-802) using three 3/8”-16 zinc hex bolts (P/N 311-0054-106) and three 3/8”-16 zinc flanged lock nuts (P/N 312-1001-164).

  • Page 40: Connect The Harness Cable To The Implement Extension Tee - Gen Ii Cable Only

    Chapter 4 Connect the Right Press connector to Port G4 on the AutoBoom valve. Locate the Left Solenoid and Right Solenoid connectors on the harness cable. Connect the Left Solenoid connector to Port 4A on the AutoBoom valve. Connect the Right Solenoid connector to Port 4B on the AutoBoom valve.

  • Page 41: Connect The Harness Cable To The Controller Cable - Gen I Cable Only

    Locate the two controller connectors and connect them to the AutoBoom controller (P/N 063-0130-021). Note: The AutoBoom controller should be mounted in the machine’s cab so that the machine’s operator has easy access to it. Connect the Field Computer (If Applicable) Refer to the Installation &...

  • Page 42: Powerglide Plus Wiring Schematic

    Chapter 4 PowerGlide Plus Wiring Schematic Gen I Cabling Flexi-Coil 2007 68 Series, CaseIH SRX Series, & New Holland 216 - 120’-134’ Booms...

  • Page 43: Gen Ii Cabling

    PowerGlide Plus Gen II Cabling Manual No. 016-0230-071...
  • Page 44 Chapter 4 Flexi-Coil 2007 68 Series, CaseIH SRX Series, & New Holland 216 - 120’-134’ Booms...

  • Page 45: Ultraglide

    This section contains a list of the components that are included in the UltraGlide AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 46 Chapter 5 UltraGlide Installation Kit (P/N 117-0232-071) TABLE 1. Picture Item Description Part Number Qty. Weldment - Ultrasonic Sensor Boom Mount 116-0159-684 Cable - Boom Sense Adapter 115-0171-546 Cable - Center Rack Control Adapter 115-0230-039 Cable - 12’ PowerGlide Plus/UltraGlide 115-0230-008 Extension U-Bolt - 4”...
  • Page 47 Hydraulic Hose - 3/4” JIC (M) to 3/4” JIC (F) - 214-1000-592 36” UltraGlide Wiring Kit (P/N 117-0137-024) TABLE 3. Picture Item Description Part Number Qty. CAN AutoBoom Calibration & Operation Not Pictured 016-0130-062 Manual AutoBoom Node 063-0130-013 Manual No. 016-023-071...
  • Page 48 115-0230-007 Gen I UltraGlide Wiring Kit (P/N 117-0137-024) TABLE 4. Picture Item Description Part Number Qty. Not Pictured Manual - AutoBoom Calibration & Operation 016-0130-062 Node - UltraGlide AutoBoom 063-0130-013 Cable - Sensor 115-0171-527 Cable - Harness 115-0230-045 Cable - Power/CAN Controller 115-0230-007 Flexi-Coil 2007 68 Series, CaseIH SRX Series, &...

  • Page 49: Install The Ultraglide Hydraulic System

    UltraGlide Gen II UltraGlide Wiring Kit (P/N 117-5130-003) TABLE 5. Picture Item Description Part Number Qty. Not Pictured Manual - AutoBoom Calibration & Operation 016-0130-062 Node - UltraGlide AutoBoom 063-0130-013 Cable - Sensor 115-0171-527 Cable - PowerGlide Plus/UltraGlide with 115-0230-085...

  • Page 50: Convert The Sprayer's Hydraulic Valve To Open Center (If Applicable)

    Install Fittings on the AutoBoom Valve Before mounting the AutoBoom valve on the machine, install the proper fittings on the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following figure and table to install the fittings in the appropriate ports of the AutoBoom valve.

  • Page 51: Mount The Autoboom Valve

    (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000-019). AutoBoom Valve Mounted on the Machine FIGURE 3. Mount the AutoBoom valve using two 4” W x 5” L x 3/8” thread U-bolts (P/N 107-0171-606) and four 3/8” zinc flanged lock nuts (P/N 312-1001-164). Manual No. 016-023-071...

  • Page 52: Install The Pressure And Tank Hoses

    CAUTION When installing AutoBoom hydraulics or performing diagnostics, maintenance, or routine service, ensure precautions are taken to prevent any foreign material or contaminants from being introduced into the machine’s...

  • Page 53: Install The Left And Right Cylinder Hoses

    Pressure and Tank Lines Installed FIGURE 5. Connect the 90° end of the installed hydraulic hose to Port P on the AutoBoom valve. Install the straight end of the supplied hydraulic hose (P/N 214-1000-432) to Port P on the machine’s hydraulic valve.
  • Page 54 Install the straight end of the supplied hydraulic hose (P/N 214-1000-295) on the rod-end of the machine’s right tilt cylinder. Connect the 90° end of the hydraulic hose to the installed adapter fittings in Port RC on the AutoBoom valve.

  • Page 55: Ultraglide Hydraulic Schematic

    UltraGlide UltraGlide Hydraulic Schematic Manual No. 016-023-071...

  • Page 56: Boom Sensor Mounting Locations

    Chapter 5 Boom Sensor Mounting Locations Sensor mounting locations may be influenced by the boom configuration. If an object enters the sensor’s blind range unexpectedly, a false echo return to the sensor could occur, causing the boom to drop and the sensor or boom to be damaged.

  • Page 57: Mount The Center Rack Sensor

    UltraGlide Boom Sensor Mounting Location FIGURE 9. Single Sensor Mounting Dual Sensor Location Mounting Location (Optional) Place two 2-9/16” W x 3” L x 3/8” thread U-bolts (P/N 107-0171-614) on the front rail of the left boom. Mount the left sensor (P/N 063-0130-014) on the installed U-bolts. Secure the sensor to the boom by installing four 3/8”...

  • Page 58: Connect The Sensor Cables

    Repeat the steps above to connect the remaining sensor cables. Note: The sensor cables will be connected to the AutoBoom system in the wiring phase of installation. Flexi-Coil 2007 68 Series, CaseIH SRX Series, & New Holland 216 - 120’-134’ Booms...

  • Page 59: Install The Gauge Wheels - Optional

    UltraGlide Install the Gauge Wheels - Optional Gauge Wheel Mounting Locations Wheel mounting locations may be influenced by the boom configuration. Determine the appropriate location for mounting the wheels on the boom, ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms.

  • Page 60: Install The Ultraglide Wiring

    Install the AutoBoom Node UltraGlide AutoBoom Node Installed FIGURE 13. Mount the AutoBoom node (P/N 063-0130-013) to the AutoBoom valve mounting plate (P/N 107-0171-802) using three 3/8”-16 zinc hex bolts (P/N 311-0054-106) and three 3/8”-16 zinc flanged lock nuts (P/N 312- 1001-164).
  • Page 61 UltraGlide Connect the Right Press connector to Port G4 on the AutoBoom valve. Locate the Left Solenoid and Right Solenoid connectors on the harness cable. Connect the Left Solenoid connector to Port 4A on the AutoBoom valve. Connect the Right Solenoid connector to Port 4B on the AutoBoom valve.

  • Page 62: Install The Center Rack Control

    Connect the coil connector to the installed boom sense adapter cable. Plug the single connectors on the installed boom sense adapter cable in the Center Down harness connectors on the AutoBoom valve harness (P/N 115-0230-045 or 115-0230-085). Open Center Dump Valve Coil FIGURE 16.

  • Page 63: Connect The Harness Cable To The Sensors

    UltraGlide Connect the coil connector to the installed boom sense adapter cable. Locate the Open Center valve connector on the AutoBoom harness cable and connect it to the boom sense adapter cable installed on the open center dump valve coil.

  • Page 64: Connect The Power Leads

    Chapter 5 Connect the Power Leads Locate the power cable that has the red and white power leads at one end. Disconnect the machine’s connectors from the battery terminals. Install the red power lead on the positive battery terminal and reinstall the machine’s battery connector. Install the white power lead on the negative battery terminal and reinstall the machine’s battery connector.

  • Page 65: Ultraglide Wiring Schematic

    UltraGlide UltraGlide Wiring Schematic Gen I Cabling Manual No. 016-023-071...

  • Page 66: Gen Ii Cabling

    Chapter 5 Gen II Cabling Flexi-Coil 2007 68 Series, CaseIH SRX Series, & New Holland 216 - 120’-134’ Booms...

  • Page 67: Replacement Parts

    R eplacement Parts CHAPTER C h a p t e r 6 This section contains replacement part diagrams and listings for PowerGlide, PowerGlide Plus, and UltraGlide systems. Please refer to these diagrams when calling to request replacement parts. PowerGlide Valve Block Replacement Parts Manual No.

  • Page 68: Powerglide Plus And Ultraglide Valve Block Replacement Parts

    Chapter 6 PowerGlide Plus and UltraGlide Valve Block Replacement Parts Wheels Flexi-Coil 2007 68 Series, CaseIH SRX Series, & New Holland 216 - 120’-134’ Booms...
  • Page 69 Replacement Parts Sensors Manual No. 016-023-071...
  • Page 70 Chapter 6 Flexi-Coil 2007 68 Series, CaseIH SRX Series, & New Holland 216 - 120’-134’ Booms...
  • Page 71 Converting the Hydraulic Valve to Open Center Gauge Wheels 53 Fittings Left and Right Cylinder Hoses Gauge Wheel Mounting Locations Mount the AutoBoom Valve Mounting the Gauge Wheels PowerGlide Hydraulic Schematic Hydraulic System 43 Pressure and Tank Hoses Converting the Hydraulic Valve to Open Center...
  • Page 72 Index Flexi-Coil 2007 68 Series, CaseIH SRX Series, & New Holland 216 - 120’-134’ Booms...
  • Page 73 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If your dealer agrees with the warranty claim, the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.

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