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V158TI
Operation & maintenance manual
Doosan V158TI Operation & Maintenance Manual
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:
Installation instructions manual
(91 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Symbols Used in the Manual
Table of Contents
Engine Specification
Engine Sectional View
Engine Aspects
Engine Assembly Diagram
Engine Performance Curve
Engine Model & Serial Number
Safety Regulation
General Notes
Regulations Designed to Prevent Accidents with Injury to Persons
Regulations Designed to Prevent Damage to Engine and Premature Wear
Regulations Designed to Prevent Pollution
Engine Oil, Filter Element, Fuel Filter
Notes on Safety in Handling Used Engine Oil
3 Commissioning and Operation
Inspections before Operation
Cooling Water
Sea Water Pump
Intake & Exhaust Line
Fuel Line
Bottom of the Engine Room
Gauge Panel
Dutch Panel
Single Panel / Dual Panel
Dual Panel
Digital Gauge Panel Circuit Diagram
Digital Gauge Panel View
Engine Stop & Warning Devices
Starting
Engine Break-In
New Engine Break-In 20 Hours
Initial Two Hours of Break-In
Inspections after Starting
Operating after Break-In 20 Hours
Pressure of Lubricating Oil
Temperature of Cooling Water
Check after Initial 50 Hours Operation
Operation in Winter
Prevention against the Freeze of Cooling Water
Prevention against Excessive Cooling
Tuning the Engine
General Repair Instructions
4 General Information
Periodical Inspection & Maintenance
Cooling System
Coolant Level Check and Refill
Contamination Check of Coolant and Quantity of Anti-Freeze
Anti-Freeze
Heat Exchanger and Cooling Line Cleaning
Fresh Water Line Cleaning
Check and Adjust of V-Belt Tension
Thermostat
Replacing Thermostat and Precautions for Handling
Lubrication System
Oil Level
How to Re-Mark the Oil Dipstick
Exchanging of Lubrication Oil
Oil Drainage
Recommend of Lubricating Oil
Replacement of Oil Filter Cartridge
Engine Oil Viscosity - Ambient Temperature
Oil Centrifugal Filter
Marine Gear Oil Change
Cylinder Compression Pressure
Intake & Exhaust System
Cleaning & Change of the Air Filter Element
Inter-Cooler
Turbo-Charger Cleaning
Fuel System
Priming Pump Strainer Cleaning
Fuel Tank Cleaning & Checking
How to Select Fuel Oil
Fuel Oil Selection Chart
Water Separator
Fuel Filter Exchanging
Checking the Fuel Injection Timing
Injection Nozzle Maintenance
Bleeding of the Fuel System
Electric System
Warning Lamp Check
Valve Clearance
When the Engine Is Not Used Long Time
When the Engine Is Sunk
5 Main Accessory Parts
Reduction Gear
Front Power Take off
PTO Description and Operation
How to Use PTO
Checking Engagement Load
PTO Adjustment
Adjusting Rings
Facing Check (PTO)
Lubrication Point
Exploded View of Typical 11-1/2″ ~ 14″ Twin Clutch
Front Power Take-Off (F.P.T.O)
Propeller Selection
Alternator
Electric System
Starter Motor
6 Disassembly and Assembly of Major Components
Cylinder Block Inspection
Cylinder Head Inspection
Cylinder Liner Measurement
Cylinder Head Disassembly
Distortion of Cylinder Head Bottom Face
Check of Valve Guide
Valve Seat
Valve Spring Check
Squareness of Valve Spring
Assembling Cylinder Head
Rocker Arm Inspection
Camshaft Inspection
Crankshaft Inspection
Inspection on Crankshaft Bearing
Run out of Crankshaft
How to Utilize Plastic Gauge
How to Utilize the Cylinder Gauge
Piston Disassembling
Piston Inspection
Piston Ring & Ring Groove Inspection
Piston Pin Inspection
Connecting Rod Inspection
Piston Reassembling
Injection Nozzle Inspection
Engine Re-Assembly
Flywheel Housing
Tacho Sensor
Flywheel
Oil Cooler
Heat Exchanger
Piston
Starting Motor
Connecting Rod Bolt Tightening Order
Front Oil Seal Holder
Oil Pan
Oil Pump
Vibration Damper
Cylinder Head
Nozzle
Rocker Arm
Valve Clearance Adjust Procedure
Cylinder Head Cover
Fuel Injection Pump
Injection Timing
Flywheel Housing Cover
Fresh Water Pump
Intake Manifold
Exhaust Manifold
Turbocharger
Fuel Filter
Fuel Injection Pipe
Idle Pulley
Trial Test after Maintenance
7 Main Parts Maintenance
Lubricating System Maintenance
Oil Pump Maintenance
Cooling System Maintenance
Fresh Water Pump Assembly
Fuel System Maintenance
Injection Pump Maintenance
Rack Diagram
Boost Compensator Pressure
Fuel Feed Pump
Fuel Feed Pump Disassembly and Inspection
Fuel Feed Pump Testing
Injection Nozzle
Turbo-Charger Specification
Construction of the Turbo-Charger
Inspection of the Turbo-Charger
Turbo Charge Identification
Turbocharger Disassembly
Turbocharger Cleaning
Assembly Turbine Wheel
Turbine Housing
Compressor Housing
Bearing Housing
Compressor Wheel
Oil Slinger
Turbocharger Assembly
Checking of the Rotor for Rotating Condition
Checking of the Rotor End Play
Precautions for Reassembling the Turbocharger Onto the Engine
Troubleshooting
Hard to Start the Engine
Insufficient Output
Overheating
Black Smoke Is Produced
White Smoke Is Produced
Starter Motor will Not Turn or Output Less Power
Hydraulic System will Not Operate or to Slow Function
Battery Is Dead or Not Chargeable
Standard Table of Tightening Torque
Standard Bolt Tightening Torque Table
Tightening Torque for Plug Screw
Governor Actuator
Outside View and Main Components of Governor
Control Unit
Specifications
Description of Controller Terminology
Controller Wiring
How to Adjust the Engine Performance (for New Controllers)
Adjusting the Starting Fuel
Setting the Idle Rpm
Droop Operation
Auxiliary Input
Auxiliary Supply
Remote Speed Adjustment
8 Troubleshooting
Control Unit Components
Description of Control Mode Items
Installing (Mounting) the Controller and Cautions
Adjustment (Tuning) Order and Method
External Wiring Connections
Adjusting the Speed Externally
Mounting and Connecting the Magnetic Speed Sensor
Accessory Input (Automatic Parallel)
Controller Lamp Display (Diagnosis) Functions
Droop Parallel Operating Mode (Manual Parallel)
Digital Speed Controller
Product Appearance
Product Specification
Product I/O Signals
Product System Diagram
Product Dimension
Connecting to the Engine
Installation
Operating Sequence for the Controller
Connecting to Speed Trim, Droop, Idle and Other Inputs
Connecting to Crank, Run, over Speed and Communication
Configuration and Operation
Input Keys
LCD Display Menu
LCD Displays after Powered on
LCD Main Menu Display
Engine Type Setup Menu
Date/Time Setup Menu
PID Auto Setup Menu
PID Gain Setup Menu
Alarm List Menu
Default Setup Menu
System Info Menu
Designated Parameters by Engine Type
Engine Configuration
Configuring Set Idle Rpm
Configuring Set over Speed
Configuring Cranking Rpm
Configuring Gear Number
Configuring Speed Ramping
Configuring Starting Fuel
Configuring Low Battery
Configuring Max Current
Configuring Droop Gain
Droop Function
PID Gain Setup Configuration
Configuring PID Sampling Time
PID Auto Setup Value Configuration
Date/Time Value Configuration
Alarm Code Table
Alarm List
Default Setup Functions
System Info Functions
LCD Setup Functions
System Monitor Functions
Operating Sequence for Digital Speed Controller
Controller Troubleshooting
Digital Panel for Marine Engines
Digital Panel Components and Optional Accessories
General Information
Product Information
Digital Panel Specifications
Product Specification
Cautions
Digital Panel Installation
Product Installation
Installing Stationary Type Digital Panel
Installing Mounting Type Digital Panel
Back Side
Digital Panel Part Names, Operation and Settings
Front Side
External Connection Terminals
Power Connector
Signal Connector
CAN Communication Connector
CCTV Connector
External Buzzer Connector
Fuse and Internal Buzzer (Digital Panel)
Key Switch (Digital Panel)
USB Connector
Start/Stop Button (Digital Panel)
Function Keys (Digital Panel)
Detailed Settings (Digital Panel)
Battery Voltage
Check Sensor Light
Display Structure (Digital Panel)
Engine Oil Pressure
Engine Speed (Tachometer)
Exhaust Gas Temperature
Gearbox Oil Pressure
Engine Oil Pressure
Engine Water Temperature
Exhaust Gas Temperature
Battery Voltage
Check Sensor Light
Gearbox Oil Pressure
Engine Alarm
Engine Stop
Spare Sensor
Event Summary
System Booting and Functional Check (Digital Panel)
Multi Panel Structure
How to Install Multi Panels
Multi Panel Settings
Digital Panel Manager
PC Communication Connection
Software Installation and Execution
Display Structure and Detailed Functions (Digital Panel)
Menu Structure
Operation Record Files (Digital Panel)
Setting Functions by Permission Level
Default Settings (Digital Panel)
Event Settings (Digital Panel)
Sensor Value Mapping Tab (Digital Panel)
Maintenance (Digital Panel)
Troubleshooting (Digital Panel)
A/S Service Information
Warranty
Warranty and A/S Service
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Engine Specification
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Operation &
Maintenance Manual
MARINE ENGINE
V158TI, V180TI, V222TI,
AD158TI, AD180TI, AD222TI
950106-038007EN
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Table of Contents
Troubleshooting
Troubleshooting
173
Troubleshooting
201
Controller Troubleshooting
251
Maintenance (Digital Panel)
291
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This manual is also suitable for:
V180ti
V222ti
Ad158ti
Ad180ti
Ad222ti
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